CN205414390U - Improve row's sediment device of middle bao lian rate of watering of conticaster - Google Patents
Improve row's sediment device of middle bao lian rate of watering of conticaster Download PDFInfo
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Abstract
本实用新型公开一种提高连铸机中间包连浇率的排渣装置。本实用新型包括设置于包体背部的背排渣口,设置于包体一侧或两侧的侧排渣口,背排渣口直接将液面渣子排至包体背部的背溢流盆,侧排渣口通过导渣槽与包体侧面的侧溢流盆连通形成排渣通道。本实用新型通过在连铸机中间包的侧部增设侧排渣口和侧溢流盆,从而解决现有技术中中间包仅靠背排渣口排渣时,由于中间包及中间罐车的遮挡无法对背溢流盆进行在线更换,严重影响连铸机的连浇率;另外,中间包保留背排渣口,当在浇铸过程中侧排渣口出现意外状况时可将渣子从背排渣口进行排出,为中间包排渣工作提供双重保障。因此,本实用新型具有结构简单、中间包连铸率高和可靠性高的特点。
The utility model discloses a slag discharge device for improving the continuous pouring rate of the tundish of a continuous casting machine. The utility model comprises a back slag discharge port arranged on the back of the enclosure, a side slag discharge port arranged on one side or both sides of the enclosure, and the back slag discharge port directly discharges the slag on the liquid surface to the back overflow basin on the back of the enclosure. The side slag discharge port communicates with the side overflow basin on the side of the enclosure through the slag guide groove to form a slag discharge channel. The utility model adds a side slag outlet and a side overflow basin to the side of the tundish of the continuous casting machine, so as to solve the problem that in the prior art, when the tundish only relies on the slag outlet to discharge the slag, it cannot be discharged due to the tundish and the tundish car. On-line replacement of the back overflow basin will seriously affect the continuous casting rate of the continuous casting machine; in addition, the tundish retains the back slag discharge port, and when an unexpected situation occurs at the side slag discharge port during the casting process, the slag can be discharged from the back slag discharge port Discharge, to provide double protection for the tundish slag discharge work. Therefore, the utility model has the characteristics of simple structure, high tundish continuous casting rate and high reliability.
Description
技术领域 technical field
本实用新型属于炼钢设备技术领域,涉及一种结构简单、中间包连铸率高和可靠性高的提高连铸机中间包连浇率的排渣装置。 The utility model belongs to the technical field of steelmaking equipment, and relates to a slag discharge device for improving the tundish continuous casting rate of a continuous casting machine with simple structure, high tundish continuous casting rate and high reliability.
背景技术 Background technique
在钢铁企业炼钢厂的连铸机中间包是短流程炼钢中用到的一个耐火材料容器,首先接受从钢包浇下来的钢水,然后再由中间包水口分配到各个结晶器中。其除了具有实现多炉连浇来储存一定量的钢水,以及稳定注流、实现多炉连浇的作用外,更重要的是起到促进钢水中夹杂物的上浮,净化钢水,降低钢水静压力的作用。但在浇铸过程中,中间包经常会由于耐火材料、钢包、引流砂、覆盖剂等各种原因在钢水中产生渣子等杂物,并漂浮在钢水上层,为避免这些杂质影响钢水的纯净度以及因产生的渣子而占据中间包容量,应将钢水上层的渣子从中间包背面的排渣口流至溢流盆内,以达到中间包排渣的目的。 The tundish of the continuous casting machine in the steelmaking plant of an iron and steel enterprise is a refractory container used in short-process steelmaking. It first receives molten steel poured from the ladle, and then is distributed to each crystallizer by the tundish nozzle. In addition to realizing the continuous pouring of multiple furnaces to store a certain amount of molten steel, stabilizing the injection flow, and realizing the continuous pouring of multiple furnaces, it is more important to promote the floating of inclusions in molten steel, purify molten steel, and reduce the static pressure of molten steel role. However, during the casting process, the tundish often produces slag and other impurities in the molten steel due to various reasons such as refractory materials, ladles, drainage sands, covering agents, etc., and floats on the upper layer of the molten steel. In order to prevent these impurities from affecting the purity of the molten steel and Since the generated slag occupies the capacity of the tundish, the slag in the upper layer of the molten steel should flow from the slag outlet on the back of the tundish to the overflow basin to achieve the purpose of tundish slag discharge.
随着生产节奏的加快,在连铸生产过程中应用了快换中间包技术,提高了连铸机的作业率,同时也大大提高了连浇炉数。快换技术的应用使得一次生产过程中的拉钢炉数达到原来的2~3倍,甚至更多。但随着连浇炉数增加,中间包的排渣量也随之增加,排渣槽的容量成为快换技术实现的瓶颈。但是,现有技术中的中间包排渣口都是在背面设置排渣口,由于相应摆放在背面的溢流盆容量无法满足日常生产排渣的需求,而且在浇铸期间由于钢包及中间罐车的遮挡无法对背溢流盆进行在线更换,又因排渣槽受场地环境因素限制,背溢流盆不能扩容,背溢流盆装满后只能停浇更换溢流盆后再进行浇铸,严重影响连铸机的连浇率,降低企业生产的经济效益。 With the acceleration of the production rhythm, the quick-change tundish technology is applied in the continuous casting production process, which improves the operation rate of the continuous casting machine and greatly increases the number of continuous casting furnaces. The application of quick-change technology makes the number of drawing furnaces in one production process reach 2 to 3 times of the original, or even more. However, as the number of continuous pouring furnaces increases, the amount of slag discharge in the tundish also increases, and the capacity of the slag discharge tank becomes the bottleneck for the realization of quick change technology. However, the tundish slag outlets in the prior art are all provided on the back side, because the capacity of the overflow basin placed on the back side cannot meet the daily production slag discharge requirements, and the ladle and tundish truck The cover of the back overflow basin cannot be replaced online, and because the slag discharge tank is limited by site environmental factors, the back overflow basin cannot be expanded. After the back overflow basin is full, the pouring can only be stopped and the overflow basin replaced before casting. Seriously affect the continuous casting rate of the continuous casting machine and reduce the economic benefits of the enterprise's production.
实用新型内容 Utility model content
本实用新型的目的在于提供一种结构简单、中间包连铸率高和可靠性高的提高连铸机中间包连浇率的排渣装置。 The purpose of the utility model is to provide a slag discharge device for improving the continuous casting rate of the tundish of a continuous casting machine with simple structure, high tundish continuous casting rate and high reliability.
本实用新型的目的是这样实现的,包括包体、背排渣口、侧排渣口、导渣槽、背溢流盆、侧溢流盆,所述背排渣口设置于包体的背部,所述侧排渣口设置于包体的一侧或两侧,所述背排渣口直接将液面渣子排至包体背部的背溢流盆,所述侧排渣口通过导渣槽与包体侧面的侧溢流盆连通形成排渣通道。 The purpose of this utility model is achieved in this way, including the enclosure, the back slag discharge port, the side slag discharge port, the slag guide groove, the back overflow basin, and the side overflow basin. The back slag discharge port is arranged on the back of the enclosure , the side slag outlet is arranged on one or both sides of the enclosure, the back slag outlet directly discharges the liquid surface slag to the back overflow basin on the back of the enclosure, and the side slag outlet passes through the slag guide groove It communicates with the side overflow basin on the side of the enclosure to form a slag discharge channel.
本实用新型具有以下有益效果如下: The utility model has the following beneficial effects as follows:
1、将现有技术中的中间包背面排渣改为从中间包侧面进行排渣,通过在中间包侧面摆放侧溢流盆,接收从中间包侧面流淌下来的液面渣子,由于在连续浇铸过程中侧溢流盆上方无遮挡物,可利用吊车等起重机构对装满渣子的侧溢流盆在线更换,而不会影响中间包的排渣工作,从而有效提高连铸机的连浇率2倍以上; 1. Change the slag discharge from the back of the tundish in the prior art to the slag discharge from the side of the tundish. By placing a side overflow basin on the side of the tundish to receive the liquid surface slag flowing down from the side of the tundish, due to continuous There is no shelter above the side overflow basin during the casting process, and the side overflow basin filled with slag can be replaced online by using a crane or other lifting mechanism without affecting the slag discharge work of the tundish, thereby effectively improving the continuous casting machine. The pouring rate is more than 2 times;
2、在中间包增设侧排渣口的同时,保留现有技术中的背排渣口,在正常情况下优先使用侧排渣口,当浇铸过程中侧排渣口出现意外状况时可将渣子从背排渣口排出,为中间包排渣工作提供双重保障,提高了中间包的排渣可靠性; 2. While adding a side slag discharge port in the tundish, the back slag discharge port in the prior art is retained. Under normal circumstances, the side slag discharge port is used first. When an unexpected situation occurs at the side slag discharge port during the casting process, the slag discharge port can be discharged It is discharged from the back slag discharge port, which provides double protection for the tundish slag discharge work and improves the reliability of tundish slag discharge;
3、进一步将中间包背排渣口水平高度设置高于侧排渣口的水平高度,使渣子在重力作用下自动优先从侧排渣口排出,有利于提高连浇率,而当浇铸过程中侧排渣口出现意外时渣子可从背排渣口排出,提高中间包的排渣可靠性; 3. Further set the level of the back slag outlet of the tundish higher than that of the side slag outlet, so that the slag is automatically preferentially discharged from the side slag outlet under the action of gravity, which is conducive to improving the continuous pouring rate, and when the casting process When an accident occurs at the side slag discharge port, the slag can be discharged from the back slag discharge port, which improves the reliability of slag discharge in the tundish;
3进一步将排渣口形状设置为上窄下宽的喇叭口结构,以减小渣子在流淌的过程中的阻力,避免渣子在排渣口两侧堆积堵塞排渣口。 3. Further set the shape of the slag discharge port as a bell mouth structure with a narrow top and a wide bottom to reduce the resistance of the slag in the process of flowing and prevent the slag from accumulating on both sides of the slag discharge port to block the slag discharge port.
因此,本实用新型具有结构简单、中间包连铸率高和可靠性高的特点。 Therefore, the utility model has the characteristics of simple structure, high tundish continuous casting rate and high reliability.
附图说明 Description of drawings
图1为本实用新型结构示意图 Fig. 1 is the structural representation of the utility model
图2图1之俯视图; The top view of Fig. 2 Fig. 1;
图中:1-包体,2-背排渣口,3-侧排渣口,4-导渣槽,5-侧溢流盆,6-支架,61-举升杆。 In the figure: 1-inclusion body, 2-back slag outlet, 3-side slag outlet, 4-slag guide groove, 5-side overflow basin, 6-bracket, 61-lift rod.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步的说明,但不得以任何方式对本实用新型加以限制,基于本实用新型教导所作的任何变更或改进,均属于本实用新型的保护范围。 The utility model will be further described below in conjunction with the accompanying drawings, but the utility model shall not be limited in any way, and any changes or improvements made based on the teaching of the utility model shall belong to the protection scope of the utility model.
如图1和2所示,本实用新型包括包体1、背排渣口2、侧排渣口3、导渣槽4、背溢流盆、侧溢流盆5,所述背排渣口2设置于包体1的背部,所述侧排渣口3设置于包体1的一侧或两侧,所述背排渣口2直接将液面渣子排至包体1背部的背溢流盆,所述侧排渣口3通过导渣槽4与包体1侧面的侧溢流盆5连通形成排渣通道。 As shown in Figures 1 and 2, the utility model includes an enclosure 1, a back slag discharge port 2, a side slag discharge port 3, a slag guide groove 4, a back overflow basin, and a side overflow basin 5. The back slag discharge port 2 is arranged on the back of the enclosure 1, the side slag outlet 3 is arranged on one side or both sides of the enclosure 1, and the back slag outlet 2 directly discharges the liquid surface slag to the back overflow of the back of the enclosure 1 basin, the side slag discharge port 3 communicates with the side overflow basin 5 on the side of the enclosure 1 through the slag guide groove 4 to form a slag discharge channel.
所述背排渣口2和/或侧排渣口3为上窄下宽的喇叭口结构。 The back slag discharge port 2 and/or the side slag discharge port 3 have a bell mouth structure with a narrow top and a wide bottom.
所述背排渣口2开口高度高于侧排渣口3开口高度。 The opening height of the back slag discharge port 2 is higher than the opening height of the side slag discharge port 3 .
所述背排渣口2开口高度高于侧排渣口3开口高度30~70mm。 The opening height of the back slag discharge port 2 is 30-70 mm higher than the opening height of the side slag discharge port 3 .
所述侧排渣口3的溢流通道与包体1的外侧壁夹角为70~80°。 The angle between the overflow channel of the side slag outlet 3 and the outer wall of the enclosure 1 is 70-80°.
所述导渣槽4一端与支架6直接铰接且另一端与支架6的举升杆61铰接,所述支架6底部与包体1的中间罐车铰接或固定连接。 One end of the slag guide chute 4 is directly hinged to the bracket 6 and the other end is hinged to the lifting rod 61 of the bracket 6 , and the bottom of the bracket 6 is hinged or fixedly connected to the tundish of the package body 1 .
所述举升杆61为手动摇臂式螺旋举升杆或液压、气动、电动螺旋举升杆。 The lifting rod 61 is a manual rocker type screw lifting rod or a hydraulic, pneumatic or electric screw lifting rod.
所述背溢流盆和/或侧溢流盆5的盆体外部或盆体上部设置有吊耳。 The back overflow basin and/or the side overflow basin 5 are provided with hanging lugs outside or on the upper part of the basin body.
本实用新型工作原理及工作过程:Working principle and working process of the utility model:
针对现有技术中中间包采用背排渣口排渣,在浇铸期间由于钢包及中间罐车的遮挡无法对背溢流盆进行在线更换,又因排渣槽受场地环境因素限制,背溢流盆不能扩容,严重影响连铸机的连浇率的问题,本实用新型通过在连铸机中间包的侧部增设侧排渣口和对应的导渣槽与侧溢流盆,接收从中间包侧面流淌下来的液面渣子。由于在连续浇铸过程中侧溢流盆上方无遮挡物,可利用吊车等起重机构对装满渣子的侧溢流盆进行在线更换,而不会影响中间包的排渣工作,从而有效提高连铸机的连浇率;另外,本实用新型在中间包增设侧排渣口的同时,保留现有技术中的背排渣口,在正常情况下优先使用侧排渣口,当浇铸过程中侧排渣口出现意外状况时可将渣子从背排渣口排出,为中间包排渣工作提供双重保障,提高了中间包的排渣可靠性;进一步将中间包背排渣口水平高度设置高于侧排渣口的水平高度,使渣子在重力作用下自动优先从侧排渣口排出,在保证中间包排渣可靠性的同时,有利于提高连浇率;进一步将排渣口形状设置为上窄下宽的喇叭口结构,以减小渣子在流淌的过程中的阻力,避免渣子在排渣口两侧堆积堵塞排渣口,也能够提高中间包的排渣可靠性;进一步将导渣槽支架设置成一端铰接且另一端可举升的结构,使得导渣槽在随中间罐车移动或更换侧溢流盆时能够收起,即能减少占地空间,也使得侧溢流盆吊放时导渣槽不会造成阻挡,有利于快速在线更换侧溢流盆。因此,本实用新型具有结构简单、中间包连铸率高和可靠性高的特点。 The tundish in the prior art uses the back slag outlet for slag discharge. During the casting period, due to the shielding of the ladle and the tundish car, the back overflow basin cannot be replaced online, and because the slag discharge tank is limited by site environmental factors, the back overflow basin cannot It cannot be expanded, which seriously affects the continuous casting rate of the continuous casting machine. The utility model adds a side slag discharge port and a corresponding slag guide groove and a side overflow basin on the side of the tundish of the continuous casting machine to receive the tundish from the side The liquid surface scum that flowed down. Since there is no shelter above the side overflow basin during the continuous casting process, the side overflow basin filled with slag can be replaced online by using a crane or other lifting mechanism without affecting the slag discharge work of the tundish, thereby effectively improving the continuous casting process. continuous pouring rate of the casting machine; in addition, the utility model retains the back slag discharge port in the prior art while adding a side slag discharge port in the tundish. Under normal circumstances, the side slag discharge port is preferentially used. When an unexpected situation occurs at the slag discharge port, the slag can be discharged from the back slag discharge port, providing double protection for the tundish slag discharge work and improving the reliability of the tundish slag discharge; further setting the level of the tundish back slag discharge port higher than The horizontal height of the side slag outlet enables the slag to be automatically preferentially discharged from the side slag outlet under the action of gravity. While ensuring the reliability of tundish slag discharge, it is beneficial to improve the continuous pouring rate; further setting the shape of the slag outlet to the upper The narrow and wide bell mouth structure reduces the resistance of the slag in the process of flowing, avoids the accumulation of slag on both sides of the slag discharge port and blocks the slag discharge port, and can also improve the reliability of the slag discharge of the tundish; further, the slag guide groove The bracket is set as a structure with one end hinged and the other end liftable, so that the slag guide tank can be stowed when moving with the tundish truck or replacing the side overflow basin, which not only reduces the occupied space, but also makes the side overflow basin The slag guide groove will not cause obstruction, which is conducive to quick and in-line replacement of the side overflow basin. Therefore, the utility model has the characteristics of simple structure, high tundish continuous casting rate and high reliability.
如图1和2所示,某炼钢厂连铸机中间包原采用背排渣口配合背部的背溢流盆排渣,随着连铸生产应用快换中间包技术,在中间包渣子较多的情况下,一个背溢流盆在浇铸30炉左右就已经基本被装满,无法进行在线更换只能在停浇更换背溢流盆后再进行浇铸,连浇率低。在原中间包的包体1一侧增设一个侧排渣口3,并将此侧排渣口3的水平开口高度低于原背排渣口2的水平开口高度50mm,在侧排渣口3下方增设侧溢流盆5,并通过与中间罐车连接的支架6支撑导渣槽4形成排渣通道连通侧溢流盆5;同时,中间包的背面保留原导渣槽和背溢流盆。在中间包排渣时,渣子在重力作用下,优先从水平开口较低的侧排渣口3通过导渣槽4流入侧面的侧溢流盆5中,但侧面的侧溢流盆5装满时,暂时停止排渣工作,通过其上部的起重机构利用吊车将侧面的侧溢流盆5吊走,更换新的侧溢流盆5,继续排渣工作,从而保证连铸机的连浇率;当浇铸过程中侧排渣口3出现意外状况时可将渣子从背排渣口2排出,不影响中间包的排渣工作,在中间包排渣和浇铸完成并驶离浇铸现场后,再对出现意外的侧排渣口3检修,从而有效提高连铸机的连浇率和排渣过程的可靠性。通过上述对中间的排渣装置的改进,使中间包的排渣工作不再成为制约提高铸机连浇率的瓶颈,其连浇率相对于在改进之前提高了2倍以上,提高铸机的生产效率,降低生产成本。 As shown in Figures 1 and 2, the tundish of a continuous casting machine in a steelmaking plant originally used the back slag discharge port to cooperate with the back overflow basin to discharge slag. In many cases, a back overflow basin is basically filled after about 30 casting furnaces, and it cannot be replaced online. It can only be cast after the back overflow basin is stopped and replaced, and the continuous pouring rate is low. A side slag discharge port 3 is added on the side of the original tundish body 1, and the horizontal opening height of this side slag discharge port 3 is lower than the horizontal opening height of the original back slag discharge port 2 by 50mm, and the side slag discharge port 3 is placed below The side overflow basin 5 is added, and the slag guide tank 4 is supported by the bracket 6 connected with the tundish truck to form a slag discharge channel connected to the side overflow basin 5; at the same time, the original slag guide tank and the back overflow basin are retained on the back of the tundish. When discharging slag from the tundish, under the action of gravity, the slag flows into the side overflow basin 5 from the side slag outlet 3 with a lower horizontal opening through the slag guide groove 4 preferentially under the action of gravity, but the side overflow basin 5 on the side is full , the slag discharge work is temporarily stopped, and the side overflow basin 5 on the side is hoisted away by a crane through the lifting mechanism on the upper part, and a new side overflow basin 5 is replaced to continue the slag discharge work, thereby ensuring continuous casting of the continuous casting machine rate; when an unexpected situation occurs at the side slag discharge port 3 during the casting process, the slag can be discharged from the back slag discharge port 2 without affecting the slag discharge work of the tundish. Then overhaul the unexpected side slag discharge port 3, thereby effectively improving the continuous casting rate of the continuous casting machine and the reliability of the slag discharge process. Through the improvement of the slag discharge device in the middle, the slag discharge work of the tundish no longer becomes a bottleneck restricting the improvement of the continuous pouring rate of the casting machine. Increase production efficiency and reduce production costs.
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Cited By (1)
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CN109332669A (en) * | 2018-12-10 | 2019-02-15 | 攀枝花钢城集团瑞钢工业有限公司 | The excessive cinder notch arragement construction of tundish and the excessive slag system of tundish |
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2016
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109332669A (en) * | 2018-12-10 | 2019-02-15 | 攀枝花钢城集团瑞钢工业有限公司 | The excessive cinder notch arragement construction of tundish and the excessive slag system of tundish |
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Inventor after: He Yongli Inventor after: Li Guomin Inventor after: Duan Yunsheng Inventor before: Li Guomin Inventor before: Duan Yunsheng Inventor before: He Yongli |
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