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CN205413460U - Automatic rubber coating remote -controlled robot of built on stilts power line - Google Patents

Automatic rubber coating remote -controlled robot of built on stilts power line Download PDF

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Publication number
CN205413460U
CN205413460U CN201620219852.4U CN201620219852U CN205413460U CN 205413460 U CN205413460 U CN 205413460U CN 201620219852 U CN201620219852 U CN 201620219852U CN 205413460 U CN205413460 U CN 205413460U
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insulating cement
control system
car body
utility
mobile car
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Expired - Fee Related
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CN201620219852.4U
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Chinese (zh)
Inventor
秦菡斐
汪木兰
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Nanjing Institute of Technology
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Nanjing Institute of Technology
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Abstract

本实用新型是一种架空电力线自动涂胶遥控机器人,包括移动车体,移动车体上部设有驱动电机、驱动轮与数个从动滚轮,在移动车体的后部设置有喷涂头,在移动车体的下部设置有减速电机,减速电机带动数个从动滚轮滚动,减速电机连接传动齿轮使传动齿轮转动,传动齿轮带动两条传动齿条向相反方向移动推动两个绝缘胶桶内的活塞,使得绝缘胶从两个绝缘胶桶中排出,两个绝缘胶桶分别通过两根输料管与喷涂头连接,两个绝缘胶桶分别设置在上盖板和下盖板之间,在下盖板的下方设置有电源模块和板载控制系统,板载控制系统通过无线数据传至地面控制通讯系统。本实用新型结提高了安全性能,减少高压线路的短路事故的发生。

The utility model is a remote control robot for automatic gluing of overhead power lines, which includes a mobile car body, a driving motor, a driving wheel and several driven rollers are arranged on the upper part of the mobile car body, and a spraying head is arranged at the rear of the mobile car body. The lower part of the mobile car body is provided with a deceleration motor, which drives several driven rollers to roll. The deceleration motor is connected to the transmission gear to make the transmission gear rotate. piston, so that the insulating glue is discharged from the two insulating rubber barrels, which are respectively connected to the spraying head through two feeding pipes, and the two insulating glue barrels are respectively arranged between the upper cover and the lower A power module and an onboard control system are arranged under the cover plate, and the onboard control system transmits wireless data to the ground control communication system. The utility model improves the safety performance and reduces the occurrence of short-circuit accidents of high-voltage lines.

Description

架空电力线自动涂胶遥控机器人Overhead power line automatic glue coating remote control robot

技术领域 technical field

本实用新型涉及遥控机器人技术领域,尤其是一种架空电力线自动涂胶遥控机器人,具体的说是一种挤压式空架供电高压线绝缘橡胶自动涂胶遥控机器人。 The utility model relates to the technical field of remote control robots, in particular to a remote control robot for automatically applying glue to overhead power lines, in particular to an extrusion type remote control robot for automatically applying glue to insulating rubber for high voltage wires powered by an extrusion type.

背景技术 Background technique

早期架空供电高压线一般采用裸线形式,在高压线上意外挂有风筝及塑料布等杂物,在强暴的天气情况下容易造成高压线之间短路,从而引发意外事故。但目前生产的流态绝缘橡胶人工无法涂胶。 In the early stage, the overhead power supply high-voltage lines were generally in the form of bare wires, and kites, plastic sheets and other sundries were accidentally hung on the high-voltage lines. In violent weather conditions, it was easy to cause short circuits between high-voltage lines, resulting in accidents. However, the current production of fluid insulating rubber cannot be glued manually.

发明内容 Contents of the invention

为了解决上述问题,针对早期空架裸线的供电高压线,本实用新型提供了一种能在空架供电高压线上自动行走并能对供电高压线表面自动涂胶的架空电力线自动涂胶遥控机器人。 In order to solve the above problems, the utility model provides a remote control robot for automatic gluing on the surface of the high-voltage power supply line, which can automatically walk on the high-voltage power supply line of the empty frame, and can automatically apply glue to the surface of the high-voltage power supply line.

为了达到上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:

本实用新型是一种架空电力线自动涂胶遥控机器人,包括移动车体,移动车体上部设有驱动电机、驱动轮与数个从动滚轮,在移动车体的后部设置有喷涂头,在移动车体的下部设置有减速电机、两个绝缘胶桶、传动齿轮与两条传动齿条,减速电机带动数个从动滚轮滚动,使机器人行走,减速电机连接传动齿轮使传动齿轮转动,传动齿轮带动两条传动齿条向相反方向移动推动两个绝缘胶桶内的活塞,使得绝缘胶从两个绝缘胶桶中排出,两个绝缘胶桶分别通过两根输料管与喷涂头连接,两个绝缘胶桶分别设置在上盖板和下盖板之间,在下盖板的下方设置有电源模块和板载控制系统,板载控制系统通过无线数据传至地面控制通讯系统。 The utility model is a remote control robot for automatic gluing of overhead power lines, which includes a mobile car body, a driving motor, a driving wheel and several driven rollers are arranged on the upper part of the mobile car body, and a spraying head is arranged at the rear of the mobile car body. The lower part of the mobile car body is equipped with a deceleration motor, two insulating rubber barrels, a transmission gear and two transmission racks. The deceleration motor drives several driven rollers to make the robot walk. The gear drives the two transmission racks to move in opposite directions and pushes the pistons in the two insulating rubber barrels, so that the insulating glue is discharged from the two insulating rubber barrels, and the two insulating rubber barrels are respectively connected to the spraying head through two feeding pipes. Two insulating rubber barrels are respectively arranged between the upper cover and the lower cover, and a power module and an onboard control system are arranged under the lower cover, and the onboard control system transmits wireless data to the ground control communication system.

本实用新型的进一步改进在于:在每个绝缘胶桶的两端分别设置有压紧装置。 The further improvement of the utility model lies in that: the two ends of each insulating rubber barrel are respectively provided with pressing devices.

本实用新型的进一步改进在于:在数个从动滚轮与上盖板之间还设置有中间连杆。 The further improvement of the utility model is that an intermediate connecting rod is arranged between several driven rollers and the upper cover plate.

本实用新型的有益效果是:本实用新型的空架电力线自动涂胶遥控机器人,由于包含电源模块及板载控制系统,控制系统通过无线数据传至地面控制通讯系统,地面通讯系统能够控制在空架电力线上自动行走并能通过地面通讯系统控制减速电机的转速及齿轮齿条的推进速度,按要求控制机器人的行走速度和绝缘胶涂量,实现特定速度与涂胶厚度的自动作业。 The beneficial effects of the utility model are: the remote control robot for automatic gluing of the empty frame power line of the utility model includes a power supply module and an on-board control system, the control system transmits wireless data to the ground control communication system, and the ground communication system can be controlled in the air. It can automatically walk on the power line and can control the speed of the deceleration motor and the propulsion speed of the rack and pinion through the ground communication system, and control the walking speed of the robot and the amount of insulating glue coating according to the requirements, so as to realize automatic operation at a specific speed and glue thickness.

本实用新型结构简单,设置合理,操作方便,提高了安全性能,减少高压线路的短路事故的发生。 The utility model has the advantages of simple structure, reasonable arrangement, convenient operation, improved safety performance and reduced short-circuit accidents of high-voltage lines.

附图说明 Description of drawings

图1是本实用新型的立体图。 Fig. 1 is a perspective view of the utility model.

图2是本实用新型的主视图。 Fig. 2 is the front view of the utility model.

图3是本实用新型的俯视图。 Fig. 3 is a top view of the utility model.

其中:1-喷涂头,2-驱动轮,3-从动滚轮,4-中间连杆,5-绝缘胶桶,6-上盖板,7-下盖板,8-电源模块,9-板载控制系统,10-传动齿轮,11-传动齿条,12-输料管,13-压紧装置,14-减速电机。 Among them: 1- spraying head, 2- driving wheel, 3- driven roller, 4- intermediate connecting rod, 5- insulating rubber bucket, 6- upper cover, 7- lower cover, 8- power module, 9- board Load control system, 10-transmission gear, 11-transmission rack, 12-feeding pipe, 13-pressing device, 14-reduction motor.

具体实施方式 detailed description

为了加深对本实用新型的理解,下面将结合附图和实施例对本实用新型做进一步详细描述,该实施例仅用于解释本实用新型,并不对本实用新型的保护范围构成限定。 In order to deepen the understanding of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments, which are only used to explain the utility model and do not limit the protection scope of the utility model.

如图1-3所示,本实用新型是一种架空电力线自动涂胶遥控机器人,包括移动车体,所述移动车体上部设有驱动电机、驱动轮2与数个从动滚轮3,优选的,从动滚轮3的数量为三个,在数个所述从动滚轮3与所述上盖板6之间还设设置有中间连杆4,在所述移动车体的后部设置有喷涂头1,在所述移动车体的下部设置有减速电机14、两个绝缘胶桶5、传动齿轮10与两条传动齿条11,所述减速电机14带动数个所述从动滚轮3滚动,使机器人行走,所述减速电机14连接所述传动齿轮10使所述传动齿轮10转动,所述传动齿轮10带动两条所述传动齿条11向相反方向移动推动两个所述绝缘胶桶5内的活塞,使得绝缘胶从两个所述绝缘胶桶5中排出,两个所述绝缘胶桶5分别通过两根输料管12与所述喷涂头1连接,即两个绝缘胶桶5的其中一端分别通过一根输料管12与同一个喷涂头1连接,在每个所述绝缘胶桶5的两端分别设置有压紧装置13,即每一个绝缘胶桶5的两端都有压紧装置,两个所述绝缘胶桶5分别设置在上盖板6和下盖板7之间,在所述下盖板7的下方设置有电源模块8和板载控制系统9,所述板载控制系统9通过无线数据传至地面控制通讯系统。 As shown in Figures 1-3, the utility model is a remote control robot for automatic gluing of overhead power lines, including a mobile car body, and the upper part of the mobile car body is provided with a driving motor, a driving wheel 2 and several driven rollers 3, preferably The number of driven rollers 3 is three, an intermediate link 4 is also provided between several of the driven rollers 3 and the upper cover plate 6, and an intermediate link 4 is provided at the rear of the mobile body The spraying head 1 is provided with a reduction motor 14, two insulating rubber barrels 5, a transmission gear 10 and two transmission racks 11 at the lower part of the moving vehicle body, and the reduction motor 14 drives several driven rollers 3 Roll to make the robot walk, the reduction motor 14 is connected to the transmission gear 10 to rotate the transmission gear 10, and the transmission gear 10 drives the two transmission racks 11 to move in opposite directions to push the two insulating rubber The piston in the barrel 5 makes the insulating glue discharge from the two insulating glue barrels 5, and the two insulating glue barrels 5 are respectively connected to the spraying head 1 through two feeding pipes 12, that is, the two insulating glue barrels One end of the bucket 5 is respectively connected to the same spraying head 1 through a feeding pipe 12, and a pressing device 13 is respectively arranged at both ends of each of the insulating rubber buckets 5, that is, two ends of each insulating rubber bucket 5 Each end has a pressing device, and the two insulating rubber barrels 5 are respectively arranged between the upper cover 6 and the lower cover 7, and a power module 8 and an onboard control system 9 are arranged under the lower cover 7 , the onboard control system 9 transmits wireless data to the ground control communication system.

本实用新型的空架电力线自动涂胶遥控机器人,由于包含电源模块及板载控制系统,控制系统通过无线数据传至地面控制通讯系统,地面通讯系统能够控制在空架电力线上自动行走并能通过地面通讯系统控制减速电机的转速及齿轮齿条的推进速度,按要求控制机器人的行走速度和绝缘胶涂量,实现特定速度与涂胶厚度的自动作业。 The remote control robot for automatic gluing on the empty power line of the utility model includes a power supply module and an onboard control system, the control system transmits wireless data to the ground control communication system, and the ground communication system can control the automatic walking on the empty power line and pass through The ground communication system controls the speed of the deceleration motor and the propulsion speed of the rack and pinion, and controls the walking speed of the robot and the amount of insulating glue applied according to the requirements, so as to realize automatic operation at a specific speed and glue thickness.

Claims (3)

  1. null1. an overhead power transmission line automatic glue application teleoperator,Including moving body,Described moving body top is provided with driving motor、Driving wheel (2) and several return idlers (3),It is characterized in that: be provided with spray head (1) at the rear portion of described moving body,Reducing motor (14) it is provided with in the bottom of described moving body、Two insulating cement buckets (5)、Travelling gear (10) and two driving racks (11),Described reducing motor (14) drives several described return idler (3) to roll,Make robot ambulation,Described reducing motor (14) connects described travelling gear (10) makes described travelling gear (10) rotate,Described travelling gear (10) drives the piston in two described driving racks (11), two described insulating cement buckets (5) of mobile promotion round about,Insulating cement is discharged from two described insulating cement buckets (5),Two described insulating cement buckets (5) are connected with described spray head (1) by two conveying pipelines (12) respectively,Two described insulating cement buckets (5) are separately positioned between upper cover plate (6) and lower cover (7),Power module (8) and onboard control system (9) it is provided with in the lower section of described lower cover (7),Described onboard control system (9) reaches ground communication control system by wireless data.
  2. Overhead power transmission line automatic glue application teleoperator the most according to claim 1, it is characterised in that: it is respectively arranged with hold down gag (13) at the two ends of each described insulating cement bucket (5).
  3. Overhead power transmission line automatic glue application teleoperator the most according to claim 1, it is characterised in that: between several described return idlers (3) and described upper cover plate (6), it is additionally provided with intermediate connecting rod (4).
CN201620219852.4U 2016-03-22 2016-03-22 Automatic rubber coating remote -controlled robot of built on stilts power line Expired - Fee Related CN205413460U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106890759A (en) * 2017-03-06 2017-06-27 南通中港涂装设备有限公司 Round-the-clock Anti-icing of Transmission Lines paint spraying robot
CN108514988A (en) * 2018-05-18 2018-09-11 邱文锋 A kind of insulating construction robot for overhead bare conductor
CN109473918A (en) * 2018-12-27 2019-03-15 云南电力线路器材厂 A kind of light humanoid robot coating insulating materials automatically in cable surface
CN110729674A (en) * 2019-12-17 2020-01-24 广东冠能电力科技发展有限公司 Self-traction type wire coating robot wire-feeding and wire-hanging method and coating robot
CN115446007A (en) * 2022-09-28 2022-12-09 南京工程学院 A cleaning system combining high-pressure jet and cavitation jet

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106890759A (en) * 2017-03-06 2017-06-27 南通中港涂装设备有限公司 Round-the-clock Anti-icing of Transmission Lines paint spraying robot
CN108514988A (en) * 2018-05-18 2018-09-11 邱文锋 A kind of insulating construction robot for overhead bare conductor
CN108514988B (en) * 2018-05-18 2023-06-06 中科开创(广州)智能科技发展有限公司 Insulation construction robot for overhead bare conductor
CN109473918A (en) * 2018-12-27 2019-03-15 云南电力线路器材厂 A kind of light humanoid robot coating insulating materials automatically in cable surface
CN109473918B (en) * 2018-12-27 2024-01-30 云南电力线路器材厂 Portable robot capable of automatically coating insulating material on cable surface
CN110729674A (en) * 2019-12-17 2020-01-24 广东冠能电力科技发展有限公司 Self-traction type wire coating robot wire-feeding and wire-hanging method and coating robot
CN115446007A (en) * 2022-09-28 2022-12-09 南京工程学院 A cleaning system combining high-pressure jet and cavitation jet
CN115446007B (en) * 2022-09-28 2023-08-11 南京工程学院 A cleaning system combining high-pressure jet and cavitation jet

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Granted publication date: 20160803

Termination date: 20170322