CN205402751U - Waste gas incinerator - Google Patents
Waste gas incinerator Download PDFInfo
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- CN205402751U CN205402751U CN201620163907.4U CN201620163907U CN205402751U CN 205402751 U CN205402751 U CN 205402751U CN 201620163907 U CN201620163907 U CN 201620163907U CN 205402751 U CN205402751 U CN 205402751U
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- 239000002912 waste gas Substances 0.000 title claims abstract description 23
- 238000002485 combustion reaction Methods 0.000 claims abstract description 49
- 239000007789 gas Substances 0.000 claims abstract description 36
- 239000011449 brick Substances 0.000 claims abstract description 15
- 238000005338 heat storage Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000009970 fire resistant effect Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000003670 easy-to-clean Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Incineration Of Waste (AREA)
Abstract
本实用新型公开了一种废气焚烧炉,包括燃烧室和沉降室,燃烧室前端设置废气入口和辅助燃烧进风口,后端底部连通沉降室前端的底部,沉降室的顶部设置净化气排放口,辅助燃烧进风口内设置辅助燃烧器,燃烧室内设置燃烧器、气体挡墙、耐火砖蓄热墙,燃烧室和沉降室外包裹一层耐火保温层,燃烧室和沉降室上还各设一清灰门;本实用新型的优点为结构简单、操作方便;耗能低、耗时少;故障少,维修费用低;适用范围广,可以满足很多行业的环保处理要求;操作弹性大,同时可以满足各种污染废气的处理要求而不影响运行效果,清理清扫方便。
The utility model discloses an exhaust gas incinerator, which comprises a combustion chamber and a settling chamber. The front end of the combustion chamber is provided with an exhaust gas inlet and an auxiliary combustion air inlet, the bottom of the rear end is connected with the bottom of the front end of the settling chamber, and the top of the settling chamber is provided with a purified gas discharge port. The auxiliary combustion air inlet is equipped with an auxiliary burner, and the combustion chamber is equipped with a burner, a gas retaining wall, and a refractory brick heat storage wall. The utility model has the advantages of simple structure and convenient operation; low energy consumption and time consumption; It can meet the treatment requirements of various polluted waste gas without affecting the operation effect, and it is easy to clean and clean.
Description
技术领域technical field
本实用新型属于废气处理设备技术领域,尤其是涉及一种废气焚烧炉。The utility model belongs to the technical field of waste gas treatment equipment, in particular to a waste gas incinerator.
背景技术Background technique
目前,化工、印染等行业在生产过程中产生的有毒有害有味的废气,废气对人体产生巨大的危害,污染了大气,因此需要将废气处理成无害气体后才允许排放,相当多的废气为气态的有机化合物,一般通过焚烧的方法进行处理,采用焚烧工艺是最普遍、效果较好,成本最低的废气处理工艺。At present, the toxic, harmful and odorous waste gas produced in the production process of chemical industry, printing and dyeing industry, etc., the waste gas has caused great harm to the human body and polluted the atmosphere. Therefore, it is necessary to treat the waste gas into harmless gas before allowing it to be discharged. The gaseous organic compounds are generally treated by incineration, and the incineration process is the most common, effective and lowest-cost waste gas treatment process.
焚烧工艺在处理废气的同时会产生大量的热量,现有焚烧炉未对产生的热量进行合理利用,造成热量浪费,大量温度较低的废气进入焚烧室会造成焚烧室温度过低,废气焚烧处理不充分,因此亟需一种内置热能回收利用装置的废气焚烧设备。The incineration process will generate a large amount of heat while processing the exhaust gas. The existing incinerators do not make reasonable use of the heat generated, resulting in waste of heat. A large amount of low-temperature exhaust gas entering the incineration chamber will cause the incineration room to be too low. Waste gas incineration treatment Insufficient, so there is an urgent need for a waste gas incinerator with a built-in heat energy recovery device.
实用新型内容Utility model content
为解决上述问题,本实用新型提供一种废气焚烧炉,本实用新型装置结构简单,运行时处理效率高,成本低,耗费能量少、耗时短,焚烧效果稳定的优点。In order to solve the above problems, the utility model provides a waste gas incinerator. The utility model has the advantages of simple structure, high processing efficiency during operation, low cost, less energy consumption, short time consumption, and stable incineration effect.
本实用新型的技术解决方案是:The technical solution of the utility model is:
一种废气焚烧炉,包括燃烧室和沉降室,所述燃烧室前端设置废气入口和辅助燃烧进风口,后端底部连通所述沉降室前端的底部,所述沉降室的顶部设置净化气排放口,所述辅助燃烧进风口内设置辅助燃烧器;An exhaust gas incinerator, comprising a combustion chamber and a settling chamber, the front end of the combustion chamber is provided with an exhaust gas inlet and an auxiliary combustion air inlet, the bottom of the rear end is connected to the bottom of the front end of the settling chamber, and the top of the settling chamber is provided with a purified gas discharge port , an auxiliary burner is arranged in the auxiliary combustion air inlet;
所述燃烧室内壁敷绝热耐火材料,所述燃烧室内设置燃烧器、气体挡墙、耐火砖蓄热墙,所述燃烧器位于所述燃烧室底部,所述气体挡墙沿燃烧室交错设置以将燃烧室内部分隔为曲折的气体通道;所述耐火砖蓄热墙砌筑在相邻两个气体挡墙之间,所述燃烧室和所述沉降室外包裹一层耐火保温层,所述燃烧室和所述沉降室上还各设一清灰门。The inner wall of the combustion chamber is coated with heat-insulating refractory materials, and the combustion chamber is provided with burners, gas retaining walls, and refractory brick heat storage walls. Divide the combustion chamber into tortuous gas passages; the refractory brick heat storage wall is built between two adjacent gas retaining walls, the combustion chamber and the settling exterior are wrapped with a fire-resistant insulation layer, and the combustion There is also a dust-cleaning door on the chamber and the settling chamber.
所述气体挡墙的数量为至少三层。The number of the gas barrier is at least three layers.
所述耐火砖蓄热墙至少设置有两个,所述耐火砖蓄热墙分别交错设置在所述燃烧室内部。There are at least two refractory brick heat storage walls, and the refractory brick heat storage walls are respectively staggered inside the combustion chamber.
本实用新型的有益效果是:结构简单、操作方便;耗能低、耗时少;故障少,维修费用低;适用范围广,可以满足很多行业的环保处理要求;操作弹性大,同时可以满足各种污染废气的处理要求而不影响运行效果,清理清扫方便。The beneficial effects of the utility model are: simple structure, convenient operation; low energy consumption, less time consumption; It meets the treatment requirements of various polluted waste gases without affecting the operation effect, and is easy to clean and clean.
附图说明Description of drawings
图1是本实用新型一种废气焚烧炉结构示意图;Fig. 1 is a schematic structural view of a waste gas incinerator of the present utility model;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图中:1:废气入口、2:辅助燃烧器、3:辅助燃烧进风口、4:气体挡墙、5:耐火砖蓄热墙、6:清灰门、7:燃烧室、8:降尘室、9:净化气排放口、10:耐火保温层、11:燃烧器。In the figure: 1: Exhaust gas inlet, 2: Auxiliary burner, 3: Auxiliary combustion air inlet, 4: Gas retaining wall, 5: Refractory brick heat storage wall, 6: Ash cleaning door, 7: Combustion chamber, 8: Dust reduction chamber , 9: Purified gas discharge port, 10: Refractory insulation layer, 11: Burner.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
如图1所示,本实用新型是这样实现的,一种废气焚烧炉,包括燃烧室(7)和沉降室(8),所述燃烧室(7)前端设置废气入口(1)和辅助燃烧进风口(3),后端底部连通所述沉降室(8)前端的底部,所述沉降室(8)的顶部设置净化气排放口(9),所述辅助燃烧进风(3)口内设置辅助燃烧器(2);As shown in Figure 1, the utility model is achieved in this way, a waste gas incinerator includes a combustion chamber (7) and a settling chamber (8), and the front end of the combustion chamber (7) is provided with a waste gas inlet (1) and an auxiliary combustion chamber The air inlet (3), the bottom of the rear end communicates with the bottom of the front end of the settling chamber (8), the top of the settling chamber (8) is provided with a purified gas discharge port (9), and the auxiliary combustion air inlet (3) is provided in the mouth auxiliary burner (2);
所述燃烧室(7)内壁敷绝热耐火材料,所述燃烧室7内设置燃烧器(11)、气体挡墙(4)、耐火砖蓄热墙(5),所述燃烧器(11)位于所述燃烧室(7)底部,所述气体挡墙(4)沿燃烧室(7)交错设置以将燃烧室(7)内部分隔为曲折的气体通道;所述耐火砖蓄热墙(5)砌筑在相邻两个气体挡墙(4)之间,所述燃烧室(7)和所述沉降室(8)外包裹一层耐火保温层(10)。The inner wall of the combustion chamber (7) is coated with heat-insulating refractory material, and a burner (11), a gas retaining wall (4), and a refractory brick heat storage wall (5) are arranged in the combustion chamber 7, and the burner (11) is located at At the bottom of the combustion chamber (7), the gas retaining walls (4) are staggered along the combustion chamber (7) to separate the interior of the combustion chamber (7) into tortuous gas passages; the refractory brick heat storage wall (5) Built between two adjacent gas retaining walls (4), the combustion chamber (7) and the settling chamber (8) are wrapped with a fire-resistant and heat-insulating layer (10).
所述气体挡墙(4)的数量为至少三层。The number of the gas retaining wall (4) is at least three layers.
所述耐火砖蓄热墙(5)至少设置有两个,所述耐火砖蓄热墙(5)分别交错设置在所述燃烧室内部。There are at least two refractory brick heat storage walls (5), and the refractory brick heat storage walls (5) are respectively arranged in a staggered manner inside the combustion chamber.
所述燃烧室(7)和所述沉降室(8)上还各设一清灰门(4),清灰门(4)用于定期打开清理焚烧炉内沉积物。The combustion chamber (7) and the settling chamber (8) are respectively provided with a dust removal door (4), and the dust removal door (4) is used for regularly opening and cleaning deposits in the incinerator.
所述净化气排放口(9)为废气焚烧完全后达标净化气排放出口,出口处设计安装热风换热器;The purified gas discharge port (9) is the discharge outlet of the purified gas up to the standard after the exhaust gas is incinerated completely, and a hot air heat exchanger is designed and installed at the outlet;
本实用新型的焚烧炉采用钢结构,保证焚烧炉结构的刚性要求;所述燃烧室(7)内,废气与燃烧器(11)火焰接触燃烧,且炉内为常压运行设计。The incinerator of the utility model adopts a steel structure to ensure the rigidity requirements of the incinerator structure; in the combustion chamber (7), exhaust gas is burned in contact with the flame of the burner (11), and the furnace is designed for normal pressure operation.
工作过程如下:The working process is as follows:
首先检查各管路系统连接正常,天然气无泄漏,压力正常;开启辅助燃烧器(2),开启燃烧器(11)点火开关,燃烧器(11)即自动点火运行;等燃烧室(7)内温度上升到400摄氏度后开启辅助燃烧进风口(3)往焚烧炉送风;废气与燃烧器(11)火焰在焚烧炉燃烧室(7)内接触燃烧,燃烧室(7)中耐火砖蓄热墙(5)又保证了整个燃烧室(7)温度的均匀和稳定,达到强制废气燃烧温度,使废气完全燃烧的目的。燃烧废气在风向推力条件下进入降尘室(8),经沉降后废气再经热风换热器从净化气排放口(9)排放达标净化气。Firstly, check that the connection of each pipeline system is normal, that there is no leakage of natural gas, and that the pressure is normal; turn on the auxiliary burner (2), turn on the ignition switch of the burner (11), and the burner (11) will automatically ignite and run; wait in the combustion chamber (7) After the temperature rises to 400 degrees Celsius, the auxiliary combustion air inlet (3) is opened to supply air to the incinerator; the exhaust gas and the flame of the burner (11) are contacted and burned in the combustion chamber (7) of the incinerator, and the refractory bricks in the combustion chamber (7) store heat The wall (5) ensures the uniformity and stability of the temperature of the entire combustion chamber (7) to achieve the purpose of forcing the combustion temperature of the waste gas and making the waste gas completely combustible. The combustion waste gas enters the dust-falling chamber (8) under the condition of wind direction thrust, and after settling, the waste gas passes through the hot air heat exchanger and discharges the purified gas up to the standard from the purified gas discharge port (9).
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107940475A (en) * | 2017-12-21 | 2018-04-20 | 中冶焦耐(大连)工程技术有限公司 | Combustion chamber structure and process of a device for treating waste gas from a vanadium-titanium reduction rotary kiln |
CN107976080A (en) * | 2017-12-21 | 2018-05-01 | 中冶焦耐(大连)工程技术有限公司 | A device and process for treating waste gas from a vanadium-titanium reduction rotary kiln |
CN108488810A (en) * | 2018-05-21 | 2018-09-04 | 浙江吉高实业有限公司 | One kind of multiple energy can use type RTO burned waste gas furnace apparatus |
CN110230819A (en) * | 2019-05-30 | 2019-09-13 | 万泰(苏州)环境科技有限公司 | A kind of VOC waste gas combustion furnace |
CN110743319A (en) * | 2019-12-23 | 2020-02-04 | 佛山市骏鹰环境能源装备有限公司 | Container modular organic gas or flue gas tail gas treatment device |
CN113237067A (en) * | 2021-05-31 | 2021-08-10 | 扬州海通电子科技有限公司 | Heat-storage wind-equalizing functional incinerator |
-
2016
- 2016-03-04 CN CN201620163907.4U patent/CN205402751U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107940475A (en) * | 2017-12-21 | 2018-04-20 | 中冶焦耐(大连)工程技术有限公司 | Combustion chamber structure and process of a device for treating waste gas from a vanadium-titanium reduction rotary kiln |
CN107976080A (en) * | 2017-12-21 | 2018-05-01 | 中冶焦耐(大连)工程技术有限公司 | A device and process for treating waste gas from a vanadium-titanium reduction rotary kiln |
CN108488810A (en) * | 2018-05-21 | 2018-09-04 | 浙江吉高实业有限公司 | One kind of multiple energy can use type RTO burned waste gas furnace apparatus |
CN110230819A (en) * | 2019-05-30 | 2019-09-13 | 万泰(苏州)环境科技有限公司 | A kind of VOC waste gas combustion furnace |
CN110743319A (en) * | 2019-12-23 | 2020-02-04 | 佛山市骏鹰环境能源装备有限公司 | Container modular organic gas or flue gas tail gas treatment device |
CN113237067A (en) * | 2021-05-31 | 2021-08-10 | 扬州海通电子科技有限公司 | Heat-storage wind-equalizing functional incinerator |
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Address after: 255000 East 500 meters north of the intersection of Yingxiong Road and Zhangtian Road in Gaoxin District, Zibo City, Shandong Province Patentee after: Shandong Baolan Environmental Protection Co.,Ltd. Address before: 255000 East 500 meters north of the intersection of Yingxiong Road and Zhangtian Road in Gaoxin District, Zibo City, Shandong Province Patentee before: SHANDONG BAOLAN EP Co.,Ltd. |
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Granted publication date: 20160727 |