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CN205396710U - Granule material automatic loading sagger unit - Google Patents

Granule material automatic loading sagger unit Download PDF

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Publication number
CN205396710U
CN205396710U CN201620133922.4U CN201620133922U CN205396710U CN 205396710 U CN205396710 U CN 205396710U CN 201620133922 U CN201620133922 U CN 201620133922U CN 205396710 U CN205396710 U CN 205396710U
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CN
China
Prior art keywords
sagger
granular material
lifting
pneumatic
cavity
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Expired - Fee Related
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CN201620133922.4U
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Chinese (zh)
Inventor
赵亚军
陈元杰
刘洪卫
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CHANGZHOU YIZEBOGE POWDER EQUIPMENT Co Ltd
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CHANGZHOU YIZEBOGE POWDER EQUIPMENT Co Ltd
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Priority to CN201620133922.4U priority Critical patent/CN205396710U/en
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Abstract

本实用新型公开了一种颗粒料自动装钵装置,包括颗粒料料仓;所述颗粒料料仓固定安装在料仓支架的上端;气动插板阀设置在颗粒料料仓底部的出料口处,并且气动插板阀的左端固定在料仓支架上;可调节容积的计量腔体通过气动插板阀与颗粒料料仓底部的出料口连接;所述匣钵位于带调节装置的加料腔体的下方,匣钵放置在匣钵顶升机构上,在匣钵的一侧设置有匣钵升降定位装置,在匣钵顶升机构的升降平台下表面固定安装有震动电机,并且在匣钵顶升机构的两个升降杆下方设置有减震垫。匣钵在匣钵升降定位机构上能够实现升降功能和定位工能;加料腔体的高度也能够进行调节;结构简单、可将物料自动定量装入匣钵中,装料效率高,降低工人劳动强度的优点。

The utility model discloses an automatic bowl filling device for granular material, which comprises a granular material silo; the granular material silo is fixedly installed on the upper end of the silo support; a pneumatic plug-in valve is arranged at the discharge port at the bottom of the granular material silo and the left end of the pneumatic flapper valve is fixed on the bin bracket; the volume-adjustable metering cavity is connected to the discharge port at the bottom of the granular material bin through the pneumatic flapper valve; Below the cavity, the sagger is placed on the sagger lifting mechanism, a sagger lifting and positioning device is arranged on one side of the sagger, a vibration motor is fixedly installed on the lower surface of the lifting platform of the sagger lifting mechanism, and Shock absorbing pads are arranged below the two elevating rods of the bowl jacking mechanism. The sagger can realize the lifting function and positioning function on the sagger lifting and positioning mechanism; the height of the feeding cavity can also be adjusted; the structure is simple, the material can be automatically loaded into the sagger, the loading efficiency is high, and the labor of workers is reduced Advantages of strength.

Description

一种颗粒料自动装钵装置Automatic pellet filling device

技术领域technical field

本实用新型涉及颗粒料自动装钵应用技术领域,尤其是一种颗粒料自动装钵装置。The utility model relates to the technical field of automatic bowl filling of granular materials, in particular to an automatic bowl filling device for granular materials.

背景技术Background technique

推板窑、辊道窑等焙烧设备在焙烧各种粉状或颗粒状物料时,需要使用匣钵来进行盛装物料,目前还没有专门的设备进行自动装料,均使用人工装料。人工装料在实际过程中往往存在着加料量不可控制和加料效率低的缺陷,导致生产批次稳定性差,而最严重的问题是工人的劳动强度高、粉尘污染大、工作效率低,这一系列问题都是生产过程中亟待解决的问题。When roasting equipment such as push plate kiln and roller kiln roasts various powdery or granular materials, it needs to use saggers to hold the materials. At present, there is no special equipment for automatic loading, and manual loading is used. Manual charging often has the defects of uncontrollable feeding amount and low feeding efficiency in the actual process, resulting in poor stability of production batches, and the most serious problems are high labor intensity, heavy dust pollution, and low work efficiency. A series of problems are urgent problems to be solved in the production process.

实用新型内容Utility model content

现有技术难以满足人们的需要,为了解决上述存在的问题,本实用新型提出了一种颗粒料自动装钵装置。It is difficult for the existing technology to meet people's needs. In order to solve the above-mentioned problems, the utility model proposes an automatic bowl filling device for granular materials.

为实现该技术目的,本实用新型采用的技术方案是:一种颗粒料自动装钵装置,包括颗粒料料仓、气动插板阀、可调节容积的计量腔体、带调节装置的加料腔体、匣钵、匣钵顶升机构、匣钵输送回转线和匣钵侧面导向板;所述颗粒料料仓固定安装在料仓支架的上端;所述气动插板阀设置在颗粒料料仓底部的出料口处,并且气动插板阀的左端固定在料仓支架上;所述可调节容积的计量腔体通过气动插板阀与颗粒料料仓底部的出料口连接;所述带调节装置的加料腔体的顶部通过气动蝶阀与可调节容积的计量腔体的底端连接;所述匣钵位于带调节装置的加料腔体的下方,匣钵放置在匣钵顶升机构上,在匣钵的一侧设置有匣钵升降定位装置,在匣钵顶升机构的升降平台下表面固定安装有震动电机,并且在匣钵顶升机构的两个升降杆下方设置有减震垫;所述匣钵顶升机构通过减震垫固定在支架上;所述匣钵侧面导向板设置在匣钵的一侧,在匣钵侧面导向板的一端固定安装有接近开关。In order to achieve this technical purpose, the technical solution adopted by the utility model is: an automatic bowl filling device for granular materials, including a granular material silo, a pneumatic flapper valve, a volume-adjustable metering chamber, and a feeding chamber with an adjustment device , sagger, sagger lifting mechanism, sagger conveying rotary line and sagger side guide plate; the granular material silo is fixedly installed on the upper end of the silo support; the pneumatic gate valve is arranged at the bottom of the granule material silo at the discharge port, and the left end of the pneumatic flapper valve is fixed on the silo bracket; the metering cavity with adjustable volume is connected with the discharge port at the bottom of the granular material bin through the pneumatic flapper valve; the belt adjustment The top of the feeding chamber of the device is connected to the bottom end of the volume-adjustable metering chamber through a pneumatic butterfly valve; One side of the sagger is provided with a sagger lifting and positioning device, a vibration motor is fixedly installed on the lower surface of the lifting platform of the sagger lifting mechanism, and a shock absorbing pad is arranged under the two lifting rods of the sagger lifting mechanism; The lifting mechanism of the sagger is fixed on the support through a shock pad; the side guide plate of the sagger is arranged on one side of the sagger, and a proximity switch is fixedly installed at one end of the side guide plate of the sagger.

进一步,所述带调节装置的加料腔体通过除尘管道与除尘器连接,所述除尘管道的一端设置在带调节装置的加料腔体的入料口处,并且带调节装置的加料腔体的高度通过拉杆能够进行调节。Further, the feeding cavity with the adjusting device is connected to the dust collector through the dust removal pipeline, one end of the dust removing pipeline is set at the feed inlet of the feeding cavity with the adjusting device, and the height of the feeding cavity with the adjusting device is Adjustment is possible via a lever.

进一步,所述颗粒料料仓的上部为圆柱形,下部为漏斗状结构。Further, the upper part of the granular material silo is cylindrical, and the lower part is a funnel-shaped structure.

进一步,所述带调节装置的加料腔体与气动蝶阀之间设置有软连接件。Further, a soft connection is provided between the feeding chamber with the adjustment device and the pneumatic butterfly valve.

进一步,所述带调节装置的加料腔体与匣钵之间设有密封垫。Further, a sealing gasket is provided between the feeding cavity with the adjusting device and the sagger.

与现有技术相比,本实用新型具有以下有益效果:结构简单、可将物料自动定量装入匣钵中,具有装料量一致,装料效率高,减少粉尘对环境污染及降低工人劳动强度的优点。并且匣钵在匣钵升降定位机构上能够实现升降功能和定位工能;加料腔体的高度也能够进行调节;该颗粒料自动装钵装置操作简单,实用性强,易于推广使用。Compared with the prior art, the utility model has the following beneficial effects: the structure is simple, the material can be automatically quantitatively loaded into the sagger, the charging volume is consistent, the charging efficiency is high, the environmental pollution of dust is reduced and the labor intensity of workers is reduced. The advantages. Moreover, the lifting function and positioning function of the sagger can be realized on the lifting and positioning mechanism of the sagger; the height of the feeding cavity can also be adjusted; the automatic granule filling device is simple in operation, strong in practicability, and easy to popularize and use.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为本实用新型的除尘器结构示意图;Fig. 2 is the structure schematic diagram of dust remover of the present utility model;

图3为本实用新型的工作原始状态示意图;Fig. 3 is the working original state schematic diagram of the utility model;

图4为本实用新型的匣钵顶升机构升起状态示意图;Fig. 4 is a schematic diagram of the rising state of the sagger jacking mechanism of the present invention;

图5为本实用新型的工作状态侧面图;Fig. 5 is the side view of the working state of the utility model;

附图标记中:1-颗粒料料仓、2-料仓支架、3-气动插板阀、4-可调节容积的计量腔体、5-气动蝶阀、6-带调节装置的加料腔体、7-匣钵、8-匣钵顶升机构、9-匣钵输送回转线、10-匣钵升降定位装置、11-震动电机、12-减震垫、13-支架、14-接近开关、15-匣钵侧面导向板、16-除尘器、17-除尘管道。Among the reference signs: 1-granule material silo, 2-hopper support, 3-pneumatic slide valve, 4-adjustable volume metering chamber, 5-pneumatic butterfly valve, 6-feeding chamber with adjustment device, 7-Saggar, 8-Saggar Lifting Mechanism, 9-Saggar Conveying Rotary Line, 10-Saggar Lifting and Positioning Device, 11-Vibration Motor, 12-Shock Absorbing Pad, 13-Bracket, 14-Proximity Switch, 15 - Sagger side guide plate, 16 - Dust collector, 17 - Dust removal pipe.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅说明书附图1-5,在本实用新型实施例中,一种颗粒料自动装钵装置,包括颗粒料料仓1、气动插板阀3、可调节容积的计量腔体4、带调节装置的加料腔体6、匣钵7、匣钵顶升机构8、匣钵输送回转线9和匣钵侧面导向板15;所述颗粒料料仓1固定安装在料仓支架2的上端;所述气动插板阀3设置在颗粒料料仓1底部的出料口处,并且气动插板阀3的左端固定在料仓支架2上;所述可调节容积的计量腔体4通过气动插板阀3与颗粒料料仓1底部的出料口连接;所述带调节装置的加料腔体6的顶部通过气动蝶阀5与可调节容积的计量腔体4的底端连接;所述匣钵7位于带调节装置的加料腔体6的下方,匣钵7放置在匣钵顶升机构8上,在匣钵7的一侧设置有匣钵升降定位装置10,在匣钵顶升机构8的升降平台下表面固定安装有震动电机11,并且在匣钵顶升机构8的两个升降杆下方设置有减震垫12;所述匣钵顶升机构8通过减震垫12固定在支架13上;所述匣钵侧面导向板15设置在匣钵7的一侧,在匣钵侧面导向板15的一端固定安装有接近开关14。Please refer to the accompanying drawings 1-5 of the specification. In the embodiment of the present utility model, an automatic bowl filling device for granular materials includes a granular material silo 1, a pneumatic slide valve 3, a volume-adjustable metering chamber 4, and a belt-adjustable The feeding cavity 6 of the device, the sagger 7, the sagger lifting mechanism 8, the sagger conveying rotary line 9 and the side guide plate 15 of the sagger; the granular material silo 1 is fixedly installed on the upper end of the silo support 2; The pneumatic flapper valve 3 is set at the discharge port at the bottom of the granular material bin 1, and the left end of the pneumatic flapper valve 3 is fixed on the bin bracket 2; the volume-adjustable metering cavity 4 passes through the pneumatic flapper The valve 3 is connected to the discharge port at the bottom of the granular material silo 1; the top of the feeding cavity 6 with an adjustment device is connected to the bottom end of the volume-adjustable metering cavity 4 through a pneumatic butterfly valve 5; the sagger 7 Located below the feeding cavity 6 with the adjustment device, the sagger 7 is placed on the sagger lifting mechanism 8, and a sagger lifting positioning device 10 is arranged on one side of the sagger 7, and the lifting mechanism 8 of the sagger A vibrating motor 11 is fixedly installed on the lower surface of the platform, and a shock absorber 12 is arranged below the two lifting rods of the sagger lifting mechanism 8; the sagger lifting mechanism 8 is fixed on the support 13 through the shock absorber 12; The sagger side guide plate 15 is arranged on one side of the sagger 7 , and a proximity switch 14 is fixedly installed at one end of the sagger side guide plate 15 .

作为本实用新型的优化技术方案:所述带调节装置的加料腔体6通过除尘管道17与除尘器16连接,所述除尘管道17的一端设置在带调节装置的加料腔体6的入料口处,并且带调节装置的加料腔体6的高度通过拉杆能够进行调节。As an optimized technical solution of the present utility model: the feeding cavity 6 with the adjustment device is connected to the dust collector 16 through the dust removal pipeline 17, and one end of the dust removal pipeline 17 is arranged at the feed inlet of the feeding cavity 6 with the adjustment device , and the height of the feeding cavity 6 with the adjustment device can be adjusted through the pull rod.

作为本实用新型的优化技术方案:所述颗粒料料仓1的上部为圆柱形,下部为漏斗状结构。As an optimized technical solution of the utility model: the upper part of the granular material silo 1 is cylindrical, and the lower part is a funnel-shaped structure.

作为本实用新型的优化技术方案:所述带调节装置的加料腔体6与气动蝶阀5之间设置有软连接件。As an optimized technical solution of the utility model: a soft connector is provided between the feeding cavity 6 with the adjustment device and the pneumatic butterfly valve 5 .

作为本实用新型的优化技术方案:所述带调节装置的加料腔体6与匣钵7之间设有密封垫。As an optimized technical solution of the utility model: a sealing gasket is provided between the feeding cavity 6 with the adjustment device and the sagger 7 .

工作原理:working principle:

本实用新型安装在匣钵输送线上的侧装光电开关检测到有匣钵7过来时,匣钵顶升机构8升起,匣钵升降定位装置10将匣钵定位,匣钵输送回转线9停止运转;匣钵顶升机构8升起,托起匣钵时自动打开气动插板阀3,让可调容积的计量腔体4内填充满物料,然后延时自动关闭气动插板阀3;延时自动开启气动蝶阀5,开始向匣钵7内填充颗粒料;同时除尘器16开始工作,安装在匣钵顶升机构8上的振动电机11开始工作;之后延时关闭振动电机11;匣钵定升降位装置10下降,同时匣钵顶升机构8下降;匣钵输送回转线9开始运转,把装满粉料的匣钵7运走;接着装后面的空匣钵7。When the side-mounted photoelectric switch installed on the sagger conveying line of the utility model detects that the sagger 7 is coming, the sagger lifting mechanism 8 rises, the sagger lifting and positioning device 10 positions the sagger, and the sagger conveying rotary line 9 Stop running; the sagger lifting mechanism 8 rises, and automatically opens the pneumatic slide valve 3 when lifting the sagger, so that the metering chamber 4 with adjustable volume is filled with materials, and then automatically closes the pneumatic slide valve 3 after a delay; Delay automatically opens the pneumatic butterfly valve 5, and begins to fill the sagger 7 with granular material; at the same time, the dust collector 16 starts to work, and the vibration motor 11 installed on the sagger lifting mechanism 8 starts to work; then the vibration motor 11 is closed after a delay; Bowl fixed lifting device 10 descends, and simultaneously sagger lifting mechanism 8 descends; Sagger conveying rotary line 9 starts running, and the sagger 7 that is filled with powder is carried away; Then the empty sagger 7 of adornment back.

以上所述,仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同替换和改进,均应包含在本实用新型技术方案的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any minor modifications, equivalent replacements and improvements made to the above embodiments according to the technical essence of the present utility model shall be included in the Within the scope of protection of the technical solution of the utility model.

Claims (5)

1.一种颗粒料自动装钵装置,包括颗粒料料仓(1)、气动插板阀(3)、可调节容积的计量腔体(4)、带调节装置的加料腔体(6)、匣钵(7)、匣钵顶升机构(8)、匣钵输送回转线(9)和匣钵侧面导向板(15);其特征是:所述颗粒料料仓(1)固定安装在料仓支架(2)的上端;所述气动插板阀(3)设置在颗粒料料仓(1)底部的出料口处,并且气动插板阀(3)的左端固定在料仓支架(2)上;所述可调节容积的计量腔体(4)通过气动插板阀(3)与颗粒料料仓(1)底部的出料口连接;所述带调节装置的加料腔体(6)的顶部通过气动蝶阀(5)与可调节容积的计量腔体(4)的底端连接;所述匣钵(7)位于带调节装置的加料腔体(6)的下方,匣钵(7)放置在匣钵顶升机构(8)上,在匣钵(7)的一侧设置有匣钵升降定位装置(10),在匣钵顶升机构(8)的升降平台下表面固定安装有震动电机(11),并且在匣钵顶升机构(8)的两个升降杆下方设置有减震垫(12);所述匣钵顶升机构(8)通过减震垫(12)固定在支架(13)上;所述匣钵侧面导向板(15)设置在匣钵(7)的一侧,在匣钵侧面导向板(15)的一端固定安装有接近开关(14)。1. A granular material automatic filling device, comprising a granular material silo (1), a pneumatic slide valve (3), a volume-adjustable metering cavity (4), a feeding cavity with an adjustment device (6), Sagger (7), sagger lifting mechanism (8), sagger conveying rotary line (9) and sagger side guide plate (15); it is characterized in that: the granular material silo (1) is fixedly installed on the The upper end of the bin bracket (2); the pneumatic flapper valve (3) is arranged at the discharge port at the bottom of the granular material bin (1), and the left end of the pneumatic flapper valve (3) is fixed on the bin bracket (2) ); the volume-adjustable metering chamber (4) is connected to the discharge port at the bottom of the granular material silo (1) through a pneumatic slide valve (3); the feeding chamber (6) with an adjustment device The top of the top is connected with the bottom end of the volume-adjustable metering cavity (4) through a pneumatic butterfly valve (5); Placed on the sagger lifting mechanism (8), a sagger lifting and positioning device (10) is provided on one side of the sagger (7), and a vibration is fixedly installed on the lower surface of the lifting platform of the sagger lifting mechanism (8). motor (11), and shock absorbing pads (12) are arranged below the two elevating rods of the sagger jacking mechanism (8); (13); the sagger side guide plate (15) is arranged on one side of the sagger (7), and a proximity switch (14) is fixedly installed at one end of the sagger side guide plate (15). 2.根据权利要求1所述的一种颗粒料自动装钵装置,其特征是:所述带调节装置的加料腔体(6)通过除尘管道(17)与除尘器(16)连接,所述除尘管道(17)的一端设置在带调节装置的加料腔体(6)的入料口处,并且带调节装置的加料腔体(6)的高度通过拉杆能够进行调节。2. A kind of granular material automatic bowl filling device according to claim 1, characterized in that: the feeding cavity (6) with the adjustment device is connected with the dust collector (16) through the dust removal pipeline (17), and the One end of the dust removal pipeline (17) is arranged at the feed inlet of the feeding chamber (6) with the adjusting device, and the height of the feeding chamber (6) with the adjusting device can be adjusted through a pull rod. 3.根据权利要求1所述的一种颗粒料自动装钵装置,其特征是:所述颗粒料料仓(1)的上部为圆柱形,下部为漏斗状结构。3. The device for automatically filling bowls for granular materials according to claim 1, characterized in that: the upper part of the granular material silo (1) is cylindrical, and the lower part is a funnel-shaped structure. 4.根据权利要求1所述的一种颗粒料自动装钵装置,其特征是:所述带调节装置的加料腔体(6)与气动蝶阀(5)之间设置有软连接件。4. An automatic pellet filling device according to claim 1, characterized in that: a soft connection is provided between the feeding cavity (6) with an adjustment device and the pneumatic butterfly valve (5). 5.根据权利要求1所述的一种颗粒料自动装钵装置,其特征是:所述带调节装置的加料腔体(6)与匣钵(7)之间设有密封垫。5. The device for automatically loading granular materials according to claim 1, characterized in that: a sealing gasket is provided between the feeding cavity (6) with the adjustment device and the sagger (7).
CN201620133922.4U 2016-02-23 2016-02-23 Granule material automatic loading sagger unit Expired - Fee Related CN205396710U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106482817A (en) * 2016-12-06 2017-03-08 烟台中正新技术有限公司 A kind of particulate material metering device
CN109367888A (en) * 2018-10-19 2019-02-22 张家港市天奇自动化机械制造有限公司 A particle filler device
CN110356598A (en) * 2019-07-04 2019-10-22 盐城工学院 A kind of quick-feeding device of adjustable component
CN112798282A (en) * 2020-12-24 2021-05-14 中国飞行试验研究院 A continuous hail launcher for aviation turbofan engine
CN115180197A (en) * 2022-06-29 2022-10-14 广东邦普循环科技有限公司 Powder charging equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106482817A (en) * 2016-12-06 2017-03-08 烟台中正新技术有限公司 A kind of particulate material metering device
CN106482817B (en) * 2016-12-06 2022-02-15 烟台中正新技术有限公司 Granule metering device
CN109367888A (en) * 2018-10-19 2019-02-22 张家港市天奇自动化机械制造有限公司 A particle filler device
CN110356598A (en) * 2019-07-04 2019-10-22 盐城工学院 A kind of quick-feeding device of adjustable component
CN112798282A (en) * 2020-12-24 2021-05-14 中国飞行试验研究院 A continuous hail launcher for aviation turbofan engine
CN115180197A (en) * 2022-06-29 2022-10-14 广东邦普循环科技有限公司 Powder charging equipment
WO2024000813A1 (en) * 2022-06-29 2024-01-04 广东邦普循环科技有限公司 Powder charging apparatus
CN115180197B (en) * 2022-06-29 2024-05-10 广东邦普循环科技有限公司 Powder charging equipment

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