CN205388491U - Gaseous turbine flowmeter of a main shaft signal sending disk body structure - Google Patents
Gaseous turbine flowmeter of a main shaft signal sending disk body structure Download PDFInfo
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- CN205388491U CN205388491U CN201620196369.9U CN201620196369U CN205388491U CN 205388491 U CN205388491 U CN 205388491U CN 201620196369 U CN201620196369 U CN 201620196369U CN 205388491 U CN205388491 U CN 205388491U
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- 239000012530 fluid Substances 0.000 claims abstract description 16
- 230000005291 magnetic effect Effects 0.000 claims description 12
- 239000002907 paramagnetic material Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 230000011664 signaling Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 235000014676 Phragmites communis Nutrition 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000005355 Hall effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000005298 paramagnetic effect Effects 0.000 description 1
- 230000005408 paramagnetism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Abstract
本实用新型提供一种主轴发讯盘一体结构的气体涡轮流量计,其包括壳体,所述壳体内设有前导流体和后导流体,所述前导流体和后导流体构成导流体,在前、后导流体之间设置涡轮,所述涡轮通过主轴固定设置在壳体内,且可周向旋转配合,主轴两端设置在前、后导流体上,所述主轴上位于前、后导流体之间的一侧设有凹槽,所述凹槽内镶嵌设置发讯盘磁体,本实用新型将发讯盘发出信号的磁体直接嵌于主轴内而成一体,置于两端轴承之间,避免了将发讯盘设置在主轴后端造成的大离心力的效果。
The utility model provides a gas turbine flowmeter with an integral structure of a main shaft signal sending plate, which includes a housing, and a leading fluid and a rear guiding fluid are arranged in the housing, and the leading fluid and the rear guiding fluid constitute a guiding fluid. 1. A turbine is arranged between the rear guide body, and the turbine is fixedly arranged in the casing through the main shaft, and can be rotated in a circumferential direction. The two ends of the main shaft are arranged on the front and rear guide bodies, and the main shaft is located between the front and rear guide bodies. There is a groove on one side of the center, and the magnet of the sending disk is embedded in the groove. In the utility model, the magnet for sending the signal from the sending disk is directly embedded in the main shaft and placed between the bearings at both ends to avoid The effect of the large centrifugal force caused by setting the sending disc at the rear end of the main shaft is minimized.
Description
技术领域 technical field
本实用新型涉及计量领域,具体涉及一种主轴发讯盘一体结构的气体涡轮流量计。 The utility model relates to the field of metering, in particular to a gas turbine flowmeter with an integral structure of a main shaft and a sending plate.
背景技术 Background technique
现有的气体涡轮流量计主轴及后导流体等零部件大多采用金属材质,随着气流流动,涡轮带动主轴与置于轴承后端的发讯盘在后导流体内高速旋转,信号检测器隔着后导流体采集脉冲信号。但发讯盘高速旋转后,在金属的后导流体内部会产生类似于霍尔效应现象。以此同时,悬挂于主轴后端的发讯盘在高速旋转下会产生较大离心力,主轴会发生轻微形变使得轴承所受阻力增大影响涡轮流量计的计量精度。最终出现检测信号不稳定、信号波动大等问题,甚至会影响流量计的使用寿命。 Most of the existing gas turbine flowmeter main shaft and rear guide body are made of metal. With the air flow, the turbine drives the main shaft and the sending plate placed at the rear end of the bearing to rotate at high speed in the rear guide body. The rear diversion body collects pulse signals. However, after the sending disk rotates at high speed, a phenomenon similar to the Hall effect will be generated inside the metal rear guide body. At the same time, the sending plate suspended at the rear end of the main shaft will generate a large centrifugal force under high-speed rotation, and the main shaft will undergo slight deformation, which will increase the resistance on the bearing and affect the measurement accuracy of the turbine flowmeter. In the end, there will be problems such as unstable detection signal and large signal fluctuation, which will even affect the service life of the flowmeter.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是针对现有技术的现状,提供主轴发讯盘一体结构的气体涡轮流量计。 The technical problem to be solved by the utility model is to provide a gas turbine flowmeter with an integrated structure of a main shaft and a signal-sending disc in view of the current state of the prior art.
本实用新型提供一种主轴发讯盘一体结构的气体涡轮流量计,其包括壳体,所述壳体内设有前导流体和后导流体,所述前导流体和后导流体构成导流体,在前、后导流体之间设置涡轮,所述涡轮通过主轴固定设置在壳体内,且可周向旋转配合,主轴两端设置在前、后导流体上,所述主轴上位于前、后导流体之间的一侧设有凹槽,所述凹槽内镶嵌设置发讯盘磁体。 The utility model provides a gas turbine flowmeter with an integral structure of a main shaft signal sending plate, which includes a housing, and a leading fluid and a rear guiding fluid are arranged in the housing, and the leading fluid and the rear guiding fluid constitute a guiding fluid. 1. A turbine is arranged between the rear guide body, and the turbine is fixedly arranged in the casing through the main shaft, and can be rotated in a circumferential direction. The two ends of the main shaft are arranged on the front and rear guide bodies, and the main shaft is located between the front and rear guide bodies. One side of the center is provided with a groove, and the magnet of the sending disc is inlaid in the groove.
所述主轴上对称设有两个凹槽。 Two grooves are symmetrically arranged on the main shaft.
所述主轴材质是除顺磁材料以外的金属材料。 The material of the main shaft is metal material other than paramagnetic material.
所述主轴与前、后导流体接触的位置设置精密轴承。 Precision bearings are arranged at the positions where the main shaft is in contact with the front and rear guide bodies.
在所述精密轴承处设置高压供油系统。 A high-pressure oil supply system is set at the precision bearing.
在所述发讯盘磁体处设置磁敏传感器。 A magnetic sensitive sensor is arranged at the magnet of the sending disc.
在涡轮处设置两个高频组件。 Two high-frequency components are arranged at the turbine.
本实用新型将发讯盘发出信号的磁体直接嵌于主轴内而成一体,置于两端轴承之间,避免了将发讯盘设置在主轴后端造成的大离心力的效果。 The utility model embeds the signal-emitting magnet of the sending disc directly in the main shaft to form a whole, and places it between the bearings at both ends, avoiding the effect of large centrifugal force caused by setting the sending disc at the rear end of the main shaft.
附图说明 Description of drawings
图1是本实用新型的外形结构示意图。 Fig. 1 is a schematic diagram of the external structure of the utility model.
图2是本实用新型的内部示意图。 Fig. 2 is an internal schematic diagram of the utility model.
图3是图2中A处的放大示意图。 FIG. 3 is an enlarged schematic view of point A in FIG. 2 .
图4是壳体内的简单示意图。 Figure 4 is a simplified schematic diagram of the housing.
图5是主轴的结构示意图。 Fig. 5 is a structural schematic diagram of the main shaft.
具体实施方式 detailed description
下面结合附图对本实用新型实施例作进一步说明: Below in conjunction with accompanying drawing, the utility model embodiment is further described:
如图1、图2、图3、图4和图5所示,本实用新型提供一种主轴发讯盘一体结构的气体涡轮流量计,其包括壳体2,在壳体上设置体积修正仪1,所述壳体2内设有前导流体4和后导流体5,所述前导流体4和后导流体5构成导流体,在前、后导流体之间设置涡轮6,所述涡轮6通过主轴固定设置在壳体2内,且可周向旋转配合,主轴7两端设置在前、后导流体上,所述主轴上位于前、后导流体之间的一侧设有凹槽15,所述凹槽15内镶嵌设置发讯盘磁体8。直接将发讯盘磁体采用镶嵌的方式固定在主轴的凹槽内,与以往将发讯盘固定在主轴末端相比,其不会在高速旋转下产生较大离心力,而且减少了离心力,则不会使主轴发生轻微形变,从而使得轴承所受阻力增大影响涡轮流量计的计量精度。而且采用主轴与发讯盘磁体一体结构,则能够保证主轴整体流线型,极大的降低了主轴所受到的冲击力。 As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the utility model provides a gas turbine flowmeter with an integral structure of the main shaft and the sending plate, which includes a housing 2, and a volume corrector is arranged on the housing 1. The housing 2 is provided with a leading body 4 and a rear guiding body 5, the leading body 4 and the rear guiding body 5 constitute a guiding body, and a turbine 6 is arranged between the front and rear guiding bodies, and the turbine 6 passes through The main shaft is fixedly arranged in the housing 2, and can be rotatably matched in the circumferential direction. The two ends of the main shaft 7 are arranged on the front and rear guide bodies, and a groove 15 is provided on the side between the front and rear guide bodies on the main shaft. The sending disk magnet 8 is embedded in the groove 15 . The magnet of the sending disc is directly fixed in the groove of the main shaft by inlaying. Compared with fixing the sending disc at the end of the main shaft in the past, it will not generate a large centrifugal force under high-speed rotation, and the centrifugal force will be reduced. The main shaft will be slightly deformed, which will increase the resistance of the bearing and affect the measurement accuracy of the turbine flowmeter. Moreover, the integrated structure of the main shaft and the sending disk magnet can ensure the overall streamlined shape of the main shaft, which greatly reduces the impact force on the main shaft.
所述主轴上对称设有两个凹槽15,即根据需求可以设置一个或多个发讯盘磁体8。 Two grooves 15 are symmetrically arranged on the main shaft, that is, one or more sending disk magnets 8 can be arranged according to the requirement.
所述主轴材质是除顺磁材料以外的金属材料。所述顺磁材料的定义:有未成对电子的分子,在外加磁场中必须沿磁场方向排列,分子的这种性质叫顺磁性,具有这种性质的物质称顺磁性物质。 The material of the main shaft is metal material other than paramagnetic material. The definition of paramagnetic material: molecules with unpaired electrons must be arranged along the direction of the magnetic field in an external magnetic field. This property of molecules is called paramagnetism, and substances with this property are called paramagnetic substances.
所述主轴与前、后导流体接触的位置设置精密轴承10。在所述精密轴承处设置高压供油系统11,所述高压供油系统包括高压油泵、双单向阀、内置油管以及机芯内置油路。 Precision bearings 10 are arranged at the positions where the main shaft is in contact with the front and rear deflectors. A high-pressure oil supply system 11 is set at the precision bearing, and the high-pressure oil supply system includes a high-pressure oil pump, double check valves, built-in oil pipes and built-in oil circuits of the machine core.
在涡轮处设置两个高频组件3,依次设置在涡轮一侧,且所述高频组件与体积修正仪电连接,所述体积修正仪1具备接收、处理和计算两个高频组件3和磁敏传感器9输出信号的能力,所述体积修正仪1包括判断模块,所述判断模块检测两个高频组件的相位差,判断涡轮正反转。 Two high-frequency components 3 are arranged at the turbine, arranged on one side of the turbine in turn, and the high-frequency components are electrically connected to the volume corrector, and the volume corrector 1 is equipped with two high-frequency components 3 for receiving, processing and calculating and The ability of the magnetic sensor 9 to output signals, the volume corrector 1 includes a judging module, the judging module detects the phase difference between two high-frequency components, and judges the forward and reverse rotation of the turbine.
所述两只高频组件3同时采集涡轮旋转信号,而且两个高频组件3错位采集的信号使其存在相位差,通过判断模块进行相位差的判别,并以此来判断涡轮正反转,而所述体积修正仪具有无线连接模块,也可以是有线网络连接模块,可以直接跟燃气公司服务端通信连接,因此可以将体积修正仪获得的数据远转至燃气公司服务端。 The two high-frequency components 3 collect turbine rotation signals at the same time, and the signals collected by the two high-frequency components 3 are dislocated so that there is a phase difference. The phase difference is judged by the judgment module, and the forward and reverse rotation of the turbine is judged by this. The volume corrector has a wireless connection module, or a wired network connection module, which can directly communicate with the service end of the gas company, so the data obtained by the volume corrector can be transferred to the service end of the gas company.
因此在壳体靠近主轴方向设有磁敏传感器,而该磁敏传感器9的相对应的发讯盘磁体8则镶嵌在主轴上,用于发送磁敏传感器检测的数据,由于高频组件与磁敏传感器的脉冲信号输出成比例关系为恒定常数,该恒定常数与涡轮叶片数与发讯盘的磁极对数相关,因此体积修正仪可以直接通过实时接收和处理磁敏传感器输出的脉冲信号,并依据磁敏传感器输出的脉冲信号的变化,来判断与高频组件输出的信号之间的恒定常数是否存在跳变,通过检测是否存在跳变,来进行判定涡轮的叶片是否完好。 Therefore, the housing is provided with a magnetic sensor near the direction of the main shaft, and the corresponding sending disk magnet 8 of the magnetic sensor 9 is embedded on the main shaft for sending the data detected by the magnetic sensor. The pulse signal output of the sensitive sensor is proportional to a constant constant, which is related to the number of turbine blades and the number of magnetic pole pairs of the sending disc, so the volume corrector can directly receive and process the pulse signal output by the magnetic sensor in real time, and According to the change of the pulse signal output by the magnetic sensor, it is judged whether there is a jump in the constant constant between the signal output by the high-frequency component, and by detecting whether there is a jump, it is judged whether the blade of the turbine is intact.
所述气体流量计本体内设有减速机构以及机械计数字轮,在减速机构处设置干簧管14,所述干簧管14与低频发讯盘13连接,所述干簧管用于判断中间几组齿轮组的传动比与预设的仪表系数是否存在传动比倍数关系,即减速机构的传动比与所述高频组件或所述磁敏传感器的恒定常数是否匹配,同时也能够通过表头进行数据计算并显示瞬时体积流量。 The body of the gas flowmeter is provided with a deceleration mechanism and a mechanical counting wheel, and a reed switch 14 is arranged at the deceleration mechanism, and the reed switch 14 is connected with the low-frequency sending disc 13, and the reed switch is used for judging the intermediate Whether there is a transmission ratio multiple relationship between the transmission ratio of several sets of gear sets and the preset instrument coefficient, that is, whether the transmission ratio of the reduction mechanism matches the constant constant of the high-frequency component or the magnetic sensor, and can also be passed through the instrument head Performs data calculations and displays instantaneous volume flow.
实施例不应视为对本实用新型的限制,但任何基于本实用新型的精神所作的改进,都应在本实用新型的保护范围之内。 The embodiment should not be regarded as limiting the utility model, but any improvement based on the spirit of the utility model should be within the protection scope of the utility model.
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CN114812704A (en) * | 2022-03-29 | 2022-07-29 | 功尊仪表(浙江)有限公司 | Intelligent gas turbine flowmeter |
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CN114812704A (en) * | 2022-03-29 | 2022-07-29 | 功尊仪表(浙江)有限公司 | Intelligent gas turbine flowmeter |
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EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Goldcard Smart Group Co.,Ltd. Assignor: Tancy Instrument Group Co.,Ltd. Contract record no.: X2024980028726 Denomination of utility model: A gas turbine flowmeter with an integrated structure of main spindle transmission disk Granted publication date: 20160720 License type: Common License Record date: 20241128 |