CN205384910U - Three pillar insulators are used to gas -insulated generating line - Google Patents
Three pillar insulators are used to gas -insulated generating line Download PDFInfo
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Abstract
本实用新型公开了一种气体绝缘母线用三柱式绝缘子,气体绝缘母线用三柱式绝缘子包括用于与导电杆插装连接的基体,基体外周壁上间隔设有至少三个径向延伸的绝缘支柱,其中至少一个绝缘支柱的顶部设有用于与管道内壁滚动配合的滚动配合装置,滚动配合装置包括装置本体、设于装置本体上的滚动体及对所述滚动体进行限位、防止其脱落的限位结构。相对于现有技术中的绝缘子,增设了对滚动体的限位结构,可以防止滚动体在绝缘子向管道中安装过程中滚动体容易掉落,装配更加容易。
The utility model discloses a three-column insulator for a gas-insulated busbar. The three-column insulator for a gas-insulated busbar includes a base body for inserting and connecting with a conductive rod. Insulating pillars, wherein the top of at least one insulating pillar is provided with a rolling fit device for rolling fit with the inner wall of the pipeline. The rolling fit device includes a device body, a rolling body arranged on the device body, and the rolling body is limited to prevent its The detached limit structure. Compared with the insulator in the prior art, a limiting structure for the rolling elements is added, which can prevent the rolling elements from falling easily during the installation process of the insulator into the pipeline, and the assembly is easier.
Description
技术领域 technical field
本实用新型涉及气体绝缘金属封闭输电线路技术领域,具体涉及一种气体绝缘母线用三柱式绝缘子。 The utility model relates to the technical field of gas-insulated metal-enclosed transmission lines, in particular to a three-pillar insulator for a gas-insulated bus.
背景技术 Background technique
GIL与GIS母线的主要区别有:GIL母线的标准段长度更长(达10m~12m),成本低(采用GIL可节省约30~40%的成本);能满足竖井、斜井及隧道等特殊安装条件等。传统GIS母线用绝缘子无法适应GIL的使用需求。中国专利CN201975178U(授权公告日为2011.09.14)公开了一种管道母线三支柱绝缘子结构,该绝缘子主要包括导体、管道、微粒捕捉器、用于绝缘支撑作用的绝缘、用于起滚动接触的滚动球、第一金属杯、连接地电位的弹簧、导电球、第二金属杯及支架,绝缘件、大嵌件、小嵌件一起通过浇注成为支柱绝缘子,三支柱绝缘子按夹角120度均匀布置。支柱绝缘子通过小嵌件的螺柱和导体的螺孔进行紧固连接。第一金属杯、第二金属杯均是通过机加工而成,第一金属杯、第二金属杯通过大嵌件连接在对应的支柱绝缘子上。将两个滚动球分别放置在两个第一金属杯的杯口中,同时将支架、弹簧、导电球放置到第二金属杯中,在最后,将装配的零件保持装配关系推入管道中,完成装配。通过分析,该绝缘子结构存在如下缺点:一个异形导体连接三个分体式的绝缘子组成滑动式的三柱绝缘子,此结构加工成本高,装配难度大。另外,通过将导电球装入相应的金属杯中,存在无法保证导电球与金属杯的配合,“弹簧+导电球”结构也存在装配困难的问题。将滚动球装入金属杯中,也存在在装配时滚动球掉落的问题。 The main differences between GIL and GIS busbars are: the standard section length of GIL busbar is longer (up to 10m~12m), and the cost is low (using GIL can save about 30~40% of the cost); installation conditions, etc. Traditional GIS busbar insulators cannot meet the needs of GIL. Chinese patent CN201975178U (authorized announcement date is 2011.09.14) discloses a three-pillar insulator structure for pipeline busbars. The ball, the first metal cup, the spring connected to the ground potential, the conductive ball, the second metal cup and the bracket, the insulator, the large insert, and the small insert are poured together to form a post insulator, and the three post insulators are evenly arranged at an angle of 120 degrees . The post insulators are fastened through the studs of the small inserts and the screw holes of the conductors. Both the first metal cup and the second metal cup are processed by machining, and the first metal cup and the second metal cup are connected to corresponding post insulators through large inserts. Place the two rolling balls in the openings of the two first metal cups, and place the bracket, spring, and conductive ball in the second metal cup at the same time, and finally, push the assembled parts into the pipe while maintaining the assembly relationship, and the completion assembly. Through analysis, the insulator structure has the following disadvantages: a special-shaped conductor connects three split insulators to form a sliding three-column insulator. This structure has high processing costs and is difficult to assemble. In addition, by putting the conductive ball into the corresponding metal cup, there is no way to ensure the cooperation between the conductive ball and the metal cup, and the "spring + conductive ball" structure also has the problem of difficult assembly. Putting the rolling ball into the metal cup also has the problem of the rolling ball falling off during assembly.
中国专利CN2884445Y(授权公告日为2007年3月28日)公开了一种高压气体绝缘母线用三柱式绝缘子,该绝缘子包括一个管状的基体,基体中心的通孔用于与圆柱形母线嵌套配合,在基体的外周均匀排布有至少三个绝缘支柱,各绝缘支柱与基体为一个整体。其中一个绝缘支柱的顶部安装有碳刷,其余的绝缘支柱顶部安装有滚珠。通过使用该绝缘子可以将圆柱母线稳定地支撑在封闭管道中,绝缘支柱端部的滚珠和碳刷保证了安装绝缘子的母线能够顺利地插入管道。虽然该绝缘子的基体与绝缘支柱一体成型,便于母线的装配。但是该绝缘子也存在一些缺点:“滚珠+弹簧”的结构机械可靠性不高,由于导电杆及绝缘子本身重力的影响,可能导致滚珠不动,无法保证绝缘子与导电杆同步运动。也存在在装配时滚珠掉落的问题,装配不方便。 Chinese patent CN2884445Y (authorized announcement date is March 28, 2007) discloses a three-column insulator for high-voltage gas-insulated busbars. The insulator includes a tubular base, and the through hole in the center of the base is used for nesting with cylindrical busbars. In cooperation, at least three insulating pillars are uniformly arranged on the outer periphery of the base body, and each insulating pillar is integrated with the base body. One of the insulating struts has carbon brushes mounted on top, and the rest of the insulating struts have balls mounted on top. By using the insulator, the cylindrical bus bar can be stably supported in the closed pipe, and the balls and carbon brushes at the end of the insulating support ensure that the bus bar on which the insulator is installed can be smoothly inserted into the pipe. Although the base body of the insulator is integrally formed with the insulating support, it is convenient for the assembly of the busbar. However, this insulator also has some disadvantages: the mechanical reliability of the "ball + spring" structure is not high. Due to the influence of the gravity of the conductive rod and the insulator itself, the ball may not move, and the synchronous movement of the insulator and the conductive rod cannot be guaranteed. There is also the problem that the balls fall during assembly, which is inconvenient for assembly.
发明内容 Contents of the invention
本实用新型的目的是提供一种气体绝缘母线用三柱式绝缘子,以解决现有的三柱式绝缘子在导电杆往管道内装配时滚动球容易掉落的问题。 The purpose of the utility model is to provide a three-column insulator for a gas-insulated busbar to solve the problem that the rolling balls of the existing three-column insulator are easy to fall when the conductive rod is assembled into the pipeline.
为了实现以上目的,本实用新型气体绝缘母线用三柱式绝缘子的技术方案如下:气体绝缘母线用三柱式绝缘子,包括用于与导电杆插装连接的基体,基体外周壁上间隔设有至少三个径向延伸的绝缘支柱,其中至少一个绝缘支柱的顶部设有用于与管道内壁滚动配合的滚动配合装置,所述滚动配合装置包括装置本体、设于装置本体上的滚动体及对所述滚动体进行限位、防止其脱落的限位结构。 In order to achieve the above objectives, the technical scheme of the three-column insulator for gas-insulated busbars of the present invention is as follows: The three-column insulators for gas-insulated busbars include a matrix for plug-in connection with conductive rods, and at least Three insulating pillars extending radially, at least one of which is provided with a rolling fit device on the top of the insulating pillar for rolling fit with the inner wall of the pipeline. The rolling fit device includes a device body, a rolling body arranged on the device body and The rolling element is limited and the limit structure is used to prevent it from falling off.
所述绝缘支柱有三个,为第一绝缘支柱、第二绝缘支柱、第三绝缘支柱,第一绝缘支柱、第二绝缘支柱的顶部设有滚动配合装置,第三绝缘支柱的顶部上设有导电配合装置。 There are three insulating pillars, which are the first insulating pillar, the second insulating pillar and the third insulating pillar. The tops of the first insulating pillar and the second insulating pillar are provided with a rolling fit device, and the top of the third insulating pillar is provided with a conductive Matching device.
所述基体呈管状,所述第一绝缘支柱、第二绝缘支柱、第三绝缘支柱与所述基体一体浇铸成型。 The base body is tubular, and the first insulating support, the second insulating support, and the third insulating support are cast integrally with the base body.
所述基体内同轴设有支撑筒嵌件,所述支撑筒嵌件上设有用于与导电杆焊接连接的连接结构。 A support cylinder insert is coaxially provided in the base, and a connection structure for welding connection with the conductive rod is provided on the support cylinder insert.
所述第一绝缘支柱、第二绝缘支柱上设有第一嵌件,所述滚动配合装置可拆连接在对应的第一嵌件上。 The first insulating support and the second insulating support are provided with first inserts, and the rolling fit device is detachably connected to the corresponding first inserts.
所述滚动配合装置为牛眼轮。 The rolling fit is a bullseye wheel.
第三绝缘支柱的顶部设有第二嵌件,所述导电配合装置连接在所述第二嵌件上。 A second insert is provided on the top of the third insulating support, and the conductive matching device is connected to the second insert.
所述导电配合装置包括用于与第二嵌件连接的连接件,所述连接件上沿所述基体的径向方向导向装配有触点支撑件,所述触点支撑件内设有导电触点结构,所述连接件与支撑件之间设有支撑弹簧,所述导电触点结构在支撑弹簧的作用下可与管道的内壁接触。 The conductive matching device includes a connecting piece for connecting with the second insert, and a contact support is installed on the connecting piece along the radial direction of the base body, and a conductive contact is arranged inside the contact support. A supporting spring is provided between the connecting part and the supporting part, and the conductive contact structure can be in contact with the inner wall of the pipeline under the action of the supporting spring.
所述触点支撑件包括导向配合部和支撑接触部,所述支撑接触部具有用于与管道内壁配合的球面结构,所述导向配合部的中部设有用于放置所述支撑弹簧的放置腔,所述触点支撑件上于放置腔的两侧设有安装孔,所述导电触电结构安装在所述安装孔内,所述导电触点结构与所述连接件之间设有触点弹簧。 The contact support includes a guide fitting part and a support contact part, the support contact part has a spherical structure for matching with the inner wall of the pipeline, and the middle part of the guide fit part is provided with a placement cavity for placing the support spring, Mounting holes are provided on both sides of the placement cavity on the contact supporting member, the conductive contact structure is installed in the mounting hole, and a contact spring is provided between the conductive contact structure and the connecting member.
所述气体绝缘母线用三柱式绝缘子还包括呈筒状的微粒捕捉器,所述微粒捕捉器连接在绝缘支柱上。 The three-column insulator for gas-insulated busbars also includes a cylindrical particle trap connected to the insulating post.
本实用新型的有益效果:本实用新型气体绝缘母线用三柱式绝缘子的滚动配合结构,相对于现有技术中的绝缘子,增设了对滚动体的限位结构,可以防止滚动体在绝缘子向管道中安装过程中滚动体容易掉落,装配容易、提高了安装效率。 Beneficial effects of the utility model: the rolling fit structure of the three-column insulator for the gas insulated busbar of the utility model, compared with the insulator in the prior art, adds a limit structure for the rolling body, which can prevent the rolling body from moving from the insulator to the pipeline. During the installation process, the rolling body is easy to fall, the assembly is easy, and the installation efficiency is improved.
附图说明 Description of drawings
图1是本实用新型气体绝缘母线用三柱式绝缘子的结构示意图; Fig. 1 is a structural schematic diagram of a three-column insulator for a gas-insulated busbar of the present invention;
图2是图1的A-A剖视图; Fig. 2 is A-A sectional view of Fig. 1;
图3是图2中的滚动配合装置的结构示意图; Fig. 3 is a structural schematic diagram of the rolling fit device in Fig. 2;
图4是图2中的导电配合装置的结构示意图; Fig. 4 is a schematic structural view of the conductive coordination device in Fig. 2;
图5是本实用新型气体绝缘母线用三柱式绝缘子的另一结构示意图(部分视图)。 Fig. 5 is another structural schematic view (partial view) of the three-column insulator for the gas-insulated busbar of the present invention.
具体实施方式 detailed description
本实用新型气体绝缘母线用三柱式绝缘子的实施例:如图1-5所示,气体绝缘母线用三柱式绝缘子,包括用于与导电杆4插装连接的呈管状的基体,基体外周壁上间隔设有三个径向延伸的绝缘支柱,为第一绝缘支柱10、第二绝缘支柱14、第三绝缘支柱8。第一绝缘支柱10、第二绝缘支柱14、第三绝缘支柱8与基体通过绝缘浇铸技术一体浇铸成型,第一绝缘支柱10、第二绝缘支柱14、第三绝缘支柱8采用环氧树脂材料。第一绝缘支柱10、第二绝缘支柱14的顶部设有用于与管道1内壁滚动配合的滚动配合装置9,第三绝缘支柱8的顶部上设有导电配合装置5。滚动配合装置包括装置本体、设于装置本体上的滚动体及对滚动体进行限位、防止其脱落的限位结构。 Embodiment of the utility model three-column insulator for gas-insulated busbar: as shown in Fig. Three insulating pillars extending radially are arranged at intervals on the wall, which are the first insulating pillar 10 , the second insulating pillar 14 and the third insulating pillar 8 . The first insulating pillar 10 , the second insulating pillar 14 , the third insulating pillar 8 and the base body are integrally casted by insulating casting technology, and the first insulating pillar 10 , the second insulating pillar 14 and the third insulating pillar 8 are made of epoxy resin material. The tops of the first insulating pillar 10 and the second insulating pillar 14 are provided with a rolling fitting device 9 for rolling fitting with the inner wall of the pipeline 1 , and the top of the third insulating pillar 8 is provided with a conductive fitting device 5 . The rolling fit device includes a device body, a rolling body arranged on the device body, and a limiting structure for limiting the rolling body and preventing it from falling off.
为便于导电杆与基体的安装固定,基体内同轴设有支撑筒嵌件2,支撑筒嵌件2与基体也浇铸成一体。支撑筒嵌件2上设有用于与导电杆焊接连接的连接结构3,在插装后,通过焊接的方式固定。采用这种固定方式,解决了导电杆原材料铝管直径公差大,支撑筒嵌件与导电杆装配时出现的配合间隙忽大忽小的问题。绝缘子焊接在导电杆上,实现绝缘子与导电杆的同步运动。 In order to facilitate the installation and fixation of the conductive rod and the base body, a support tube insert 2 is coaxially provided in the base body, and the support tube insert 2 and the base body are also cast into one body. The support tube insert 2 is provided with a connection structure 3 for welding connection with the conductive rod, and after being inserted, it is fixed by welding. Adopting this fixing method solves the problem that the diameter tolerance of the aluminum tube, the raw material of the conductive rod, is large, and the matching gap that occurs when the support cylinder insert and the conductive rod are assembled is suddenly large or small. The insulator is welded on the conductive rod to realize the synchronous movement of the insulator and the conductive rod.
第一绝缘支柱10、第二绝缘支柱14上设有第一嵌件11,滚动配合装置螺纹连接在对应的第一嵌件11上。本实施例中,滚动配合装置9为牛眼轮。牛眼轮为标准件,减少了装配过程,又保证了滑动的可靠性。其中的滚球作为滚动体,滚动体外侧的壳体作为限位结构。在其它实施例中,滚动体也可采用其他的滚珠,设置相应的限位板进行限位,限位板设置在绝缘支柱上。进一步,也可设置伸缩弹簧,在伸缩弹簧的顶推作用下,使得滚动体更好地与管道内壁滚动配合。 The first insulating support 10 and the second insulating support 14 are provided with first inserts 11 , and the rolling fit device is screwed to the corresponding first inserts 11 . In this embodiment, the rolling fit device 9 is a bull's-eye wheel. The bullseye wheel is a standard part, which reduces the assembly process and ensures the reliability of sliding. The rolling balls are used as rolling elements, and the outer shell of the rolling elements is used as a limiting structure. In other embodiments, other balls may also be used for the rolling body, and a corresponding limiting plate is provided for limiting the position, and the limiting plate is arranged on the insulating support. Furthermore, a telescopic spring can also be provided, and under the pushing action of the telescopic spring, the rolling body can better roll and cooperate with the inner wall of the pipeline.
第三绝缘支柱8的顶部设有第二嵌件7,导电配合装置连接在第二嵌件7上。导电配合装置包括用于与第二嵌件7连接的连接件52,连接件52上沿基体的径向方向导向装配有触点支撑件51,触点支撑件51内设有导电触点结构,连接件52与触点支撑件51之间设有支撑弹簧55,导电触点结构54在支撑弹簧的作用下可与管道1的内壁接触。触点支撑件51包括导向配合部和支撑接触部,支撑接触部具有用于与管道内壁配合的球面结构58,导向配合部的中部设有用于放置支撑弹簧的放置腔57,触点支撑件上于放置腔的两侧设有安装孔56,导电触电结构54安装在安装孔56内,导电触点结构与连接件52之间设有触点弹簧53。导电触电结构54为铜触点,触点弹簧53为小弹簧,采用两组小弹簧与铜触点保证连接的可靠性。在其它实施例中,导电触电结构也可采用其它的导电材料制成,如铝,铜合金。支撑弹簧55为大弹簧,采用大弹簧调节滑动式的绝缘子的总体高度,降低滑动式的绝缘子与外壳(管道)的配合尺寸要求,适应外壳不圆的情况。 The top of the third insulating pillar 8 is provided with a second insert 7 , and the conductive matching device is connected to the second insert 7 . The conductive matching device includes a connecting piece 52 for connecting with the second insert 7. The connecting piece 52 is guided along the radial direction of the substrate with a contact support 51, and a conductive contact structure is arranged inside the contact support 51. A supporting spring 55 is provided between the connecting piece 52 and the contact supporting piece 51 , and the conductive contact structure 54 can contact the inner wall of the pipe 1 under the action of the supporting spring. The contact support 51 includes a guide fitting part and a support contact part. The support contact part has a spherical structure 58 for matching with the inner wall of the pipeline. The middle part of the guide fit part is provided with a placement cavity 57 for placing a support spring. Mounting holes 56 are provided on both sides of the placement cavity, and the conductive contact structure 54 is installed in the mounting holes 56 , and a contact spring 53 is provided between the conductive contact structure and the connector 52 . The conductive contact structure 54 is a copper contact, and the contact spring 53 is a small spring. Two sets of small springs and copper contacts are used to ensure the reliability of the connection. In other embodiments, the conductive contact structure can also be made of other conductive materials, such as aluminum and copper alloys. Support spring 55 is a big spring, adopts big spring to adjust the overall height of the sliding insulator, reduces the size requirement of the sliding insulator and the shell (pipe), and adapts to the case that the shell is not round.
气体绝缘母线用三柱式绝缘子还包括呈筒状的微粒捕捉器6,微粒捕捉器6连接在绝缘支柱上。微粒捕捉器的外周壁上设有三个对应的安装孔,分别通过滚动配合装置、导电配合装置压紧微粒捕捉器6,滚动配合装置、导电配合装置螺纹连接在相应的嵌件上。实际上,导电配合装置是一个可伸缩的铜电极,通过该导电配合装置使微粒捕捉器与管道1壳体同电位。微粒捕捉器6在底部区域设有圆孔61,根据法拉第笼原理,可以收集摩擦产生的金属屑等异物,增强产品的绝缘性能。 The three-column insulator for the gas-insulated busbar also includes a cylindrical particle trap 6 connected to the insulating post. The outer peripheral wall of the particle catcher is provided with three corresponding installation holes, and the particle catcher 6 is respectively pressed by a rolling fit device and a conductive fit device, which are threadedly connected to corresponding inserts. In fact, the conductive cooperating means is a retractable copper electrode, by means of which the particle trap is at the same potential as the casing of the pipe 1 . The particle catcher 6 is provided with a circular hole 61 in the bottom area. According to the Faraday cage principle, it can collect foreign matter such as metal shavings generated by friction, and enhance the insulation performance of the product.
上述的绝缘子是滑动式的绝缘子,滑动式的绝缘子可以吸收由于热胀冷缩产生的外壳同导电杆的长度变化差。由于滚动配合装置是与第一绝缘支柱10、第二绝缘支柱14可拆连接的,因此可以更换该滚动配合装置,使绝缘子成为固定式的绝缘子。例如图5所示,将滚动配合装置替换为固定结构,固定结构包括紧固件13,紧固件螺纹连接在绝缘支柱上,用于连接、压紧微粒捕捉器6,紧固件13上设有塑料垫片12,在保证绝缘子可以装入管道壳体内的基础上防止由于震动等原因引起的绝缘子与壳体相互撞击。 The above-mentioned insulator is a sliding insulator, and the sliding insulator can absorb the difference in length between the shell and the conductive rod due to thermal expansion and contraction. Since the rolling fitting device is detachably connected with the first insulating support 10 and the second insulating supporting post 14, the rolling fitting device can be replaced to make the insulator a fixed insulator. For example, as shown in Figure 5, the rolling fit device is replaced by a fixed structure, the fixed structure includes a fastener 13, the fastener is threaded on the insulating support for connecting and compressing the particle catcher 6, and the fastener 13 is provided with A plastic spacer 12 is arranged to prevent the insulator and the shell from colliding with each other due to vibration and other reasons on the basis of ensuring that the insulator can be packed into the pipe shell.
在其它实施例中,在其中两个绝缘支柱上设置导电配合装置也是可以的。其中导电配合装置也可采用类似于现有技术中的设置一个用于盛放导电球的安装件,安装件连接在对应的绝缘支柱上的嵌件上,安装件内设置复位弹簧,与导电球配合。在其它实施例中,绝缘支柱也可设置成四个,沿基体的径向间隔均匀布置。 In other embodiments, it is also possible to provide a conductive matching device on two of the insulating pillars. Wherein the conductive coordination device can also adopt a mounting part similar to that in the prior art for accommodating the conductive ball, the mounting part is connected to the insert on the corresponding insulating pillar, and a return spring is arranged in the mounting part to connect with the conductive ball Cooperate. In other embodiments, the number of insulating pillars can also be set to four, which are evenly spaced along the radial direction of the base body.
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