CN205366264U - Automatic paper card inserting machine - Google Patents
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- CN205366264U CN205366264U CN201521118641.3U CN201521118641U CN205366264U CN 205366264 U CN205366264 U CN 205366264U CN 201521118641 U CN201521118641 U CN 201521118641U CN 205366264 U CN205366264 U CN 205366264U
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Abstract
Description
技术领域 technical field
本实用新型涉及插卡机技术领域,具体涉及一种自动纸卡插卡机。 The utility model relates to the technical field of card inserting machines, in particular to an automatic paper card inserting machine.
背景技术 Background technique
日常所使用的包装箱中,大都具有包装结构,其按数量对包装箱中的内容物进行分隔,使包装箱中的内容物得以整齐的排列,并且起到支撑内容物的作用。 Most of the packaging boxes used in daily life have a packaging structure, which separates the contents of the packaging box according to the quantity, so that the contents of the packaging box can be arranged neatly and play a role in supporting the contents.
常见的包装结构为用作隔板的纸卡片,多个纸卡片平行间隔插设在包装箱中,按数量对包装箱中的内容物进行分隔。 A common packaging structure is a paper card used as a partition, and multiple paper cards are inserted in the packaging box in parallel and at intervals to separate the contents of the packaging box according to the quantity.
而传统的插卡方式为手工方式完成,然而随着组装人员的长时间工作,组装人员的手不仅容易出现疲劳感,而且人力成本高,装配效率低,无法满足实际生产的需要。 The traditional card insertion method is done manually. However, with the long hours of work of the assemblers, the hands of the assemblers are not only prone to fatigue, but also have high labor costs and low assembly efficiency, which cannot meet the needs of actual production.
实用新型内容 Utility model content
针对上述不足,本实用新型的目的在于,提供一种结构设计巧妙、合理,操作方便,插卡效率高的自动纸卡插卡机。 In view of the above disadvantages, the purpose of this utility model is to provide an automatic paper card insertion machine with ingenious and reasonable structural design, convenient operation and high card insertion efficiency.
为实现上述目的,本实用新型所提供的技术方案是:一种自动纸卡插卡机,其包括机架、纸卡送料机构、模具移动机构、模具旋转机构、模具升降顶出机构、产品推移机构和插纸卡机构,所述模具移动机构水平设置在机架上,所述模具旋转机构通过模具升降顶出机构设置在模具移动机构上,所述插纸卡机构对应模具移动机构的上方位置设置在机架上,所述纸卡送料机构设置在该插纸卡机构的一侧位置,并能往该插纸卡机构输送纸卡,所述产品推移机构对应模具移动机构的一侧位置设置在机架上,并在将位于模具升降顶出机构上的产品推到机架的出料板上。 In order to achieve the above purpose, the technical solution provided by the utility model is: an automatic paper card inserting machine, which includes a frame, a paper card feeding mechanism, a mold moving mechanism, a mold rotating mechanism, a mold lifting and ejecting mechanism, and a product pushing mechanism. mechanism and a paper card mechanism, the mold moving mechanism is horizontally arranged on the frame, the mold rotating mechanism is set on the mold moving mechanism through the mold lifting and ejecting mechanism, and the paper card mechanism corresponds to the upper position of the mold moving mechanism Set on the frame, the paper card feeding mechanism is set on one side of the card insertion mechanism, and can transport paper cards to the card insertion mechanism, and the product pushing mechanism is set on one side of the mold moving mechanism On the frame, and push the product on the mold lifting and ejecting mechanism to the discharge plate of the frame.
作为本实用新型的一种改进,所述纸卡送料机构包括倾斜支板、宽度调节板和调节手把,所述宽度调节板通过导柱竖直设置在倾斜支板的一侧,所述调节手把的螺杆通过螺母座设置在倾斜支板上,且该螺杆的一端与所述宽度调节板相连接。 As an improvement of the utility model, the paper card feeding mechanism includes an inclined support plate, a width adjustment plate and an adjustment handle, the width adjustment plate is vertically arranged on one side of the inclined support plate through a guide post, and the adjustment The screw rod of the handle is arranged on the inclined support plate through the nut seat, and one end of the screw rod is connected with the width adjusting plate.
作为本实用新型的一种改进,所述模具移动机构包括移动电机、驱动轮、从动轮、移动皮带和移动滑座,该移动滑座通过直线导轨设置在机架的底部,驱动轮和从动轮对称设置在直线导轨的两端,且通过所述移动皮带相连接,所述移动滑座与该移动皮带相固定,所述移动电机对应驱动轮的一侧位置设置在机架上,并能驱动驱动轮转动。 As an improvement of the utility model, the mold moving mechanism includes a moving motor, a driving wheel, a driven wheel, a moving belt and a moving slide seat, and the moving slide seat is arranged on the bottom of the frame through a linear guide rail, and the driving wheel and the driven wheel Symmetrically arranged at both ends of the linear guide rail, and connected by the moving belt, the moving slide is fixed to the moving belt, and the moving motor is set on the frame at the side corresponding to the drive wheel, and can drive The drive wheel turns.
作为本实用新型的一种改进,所述模具旋转机构包括旋转座、推柱和推动装置,所述旋转座通过转盘组件设置在移动滑座上,并能在该转盘组件为轴心相对所述移动滑座转动,所述推柱垂直设置在旋转座的下表面一侧位置,并在所述移动滑座上设有供该推柱随旋转座转动时滑动的弧形滑槽,该弧形滑槽的两端位置设有限位开关,所述推动装置通过枢转座设置在移动滑座上,且该推动装置的驱动部件与所述推柱相连接。 As an improvement of the present utility model, the mold rotating mechanism includes a rotating seat, a push column and a pushing device, and the rotating seat is arranged on a moving slide seat through a turntable assembly, and can be rotated relative to the axis of the turntable assembly. When the moving sliding seat rotates, the push column is vertically arranged on one side of the lower surface of the rotating seat, and an arc-shaped chute is provided on the moving sliding seat for the pushing column to slide when rotating with the rotating seat. The two ends of the chute are provided with limit switches, the pushing device is arranged on the moving sliding seat through a pivot seat, and the driving part of the pushing device is connected with the pushing column.
作为本实用新型的一种改进,所述推动装置为气缸、油缸或直线电机。 As an improvement of the utility model, the pushing device is an air cylinder, an oil cylinder or a linear motor.
作为本实用新型的一种改进,所述模具升降顶出机构包括顶出装置、升降板、模具安装板、复位弹簧、顶杆、导柱和与该导柱相适配的滑套,所述导柱垂直设置在旋转座上,所述升降板通过滑套活动设置在旋转座上,所述模具安装板固定在所述导柱的上端,所述顶杆垂直设置在升降板上,并在所述模具安装板上设有让该顶杆伸出的顶出孔,所述复位弹簧套设在该顶杆上,且该复位弹簧的上端顶压在模具安装板的下表面,下端顶压在升降板的上表面,所述顶出装置设置在移动滑座上,且在旋转座上设有让该顶出装置的驱动部件作顶出动作时能抵顶在升降板上的顶出通孔。 As an improvement of the utility model, the mold lifting and ejecting mechanism includes an ejecting device, a lifting plate, a mold mounting plate, a return spring, a push rod, a guide post and a sliding sleeve matched with the guide post. The guide post is vertically arranged on the rotating seat, the lifting plate is movably arranged on the rotating seat through a sliding sleeve, the mold mounting plate is fixed on the upper end of the guide post, the ejector rod is vertically arranged on the lifting plate, and The mold mounting plate is provided with an ejection hole for the ejector rod to protrude, the return spring is sleeved on the ejector rod, and the upper end of the return spring is pressed against the lower surface of the mold installation plate, and the lower end is pressed against the lower surface of the mold mounting plate. On the upper surface of the lifting plate, the ejecting device is arranged on the moving slide seat, and the driving part of the ejecting device is provided on the rotating seat so that the driving part of the ejecting device can be pushed against the lifting plate when the ejecting action is performed. hole.
作为本实用新型的一种改进,所述顶出装置为气缸、油缸或直线电机。 As an improvement of the utility model, the ejecting device is an air cylinder, an oil cylinder or a linear motor.
作为本实用新型的一种改进,所述插纸卡机构包括固定箱体、滑动气缸、直线滑轨、限位滑板和插刀,两直线滑轨对称设置在固定箱体的侧壁两侧位置,所述限位滑板通过滑块活动设置在两直线滑轨上,所述插刀设置在限位滑板上,所述滑动气缸设置在固定箱体内,并能驱动限位滑板于直线滑轨上作往复运动。 As an improvement of the utility model, the card insertion mechanism includes a fixed box body, a sliding cylinder, a linear slide rail, a limit slide plate and an insertion knife, and the two linear slide rails are symmetrically arranged on both sides of the side wall of the fixed box body , the limit slide plate is set on two linear slide rails through sliders, the inserting knife is set on the limit slide plate, the sliding cylinder is set in the fixed box, and can drive the limit slide plate on the linear slide rails For reciprocating motion.
作为本实用新型的一种改进,所述产品推移机构包括推移电机、驱动轮、从动轮、推移皮带和推臂,该推臂通过直线导轨设置在机架的内侧壁,驱动轮和从动轮对称设置在直线导轨的两端,且通过所述推移皮带相连接,所述推臂与该推移皮带相固定,所述推移电机对应驱动轮的一侧位置设置在机架上,并能驱动驱动轮转动。 As an improvement of the utility model, the product pushing mechanism includes a pushing motor, a driving wheel, a driven wheel, a pushing belt and a pushing arm, and the pushing arm is arranged on the inner side wall of the frame through a linear guide rail, and the driving wheel and the driven wheel are symmetrical It is arranged at both ends of the linear guide rail and connected by the push belt, the push arm is fixed to the push belt, and the push motor is set on the frame at the side corresponding to the drive wheel, and can drive the drive wheel turn.
作为本实用新型的一种改进,所述纸卡送料机构的数量为两个,对称倾斜设置在插纸卡机构的两侧。 As an improvement of the utility model, there are two paper card feeding mechanisms, which are arranged symmetrically and obliquely on both sides of the card insertion mechanism.
本实用新型的有益效果为:本实用新型结构设计巧妙、合理,操作简单,通过纸卡送料机构输送纸卡,在插纸卡机构、模具移动机构和模具旋转机构的相互配合下,实现纵向、横向的插卡动作,在产品完成后,由模具升降顶出机构从模具中顶出产品,然后由产品推移机构将该产品推至出料板上,相应实现上料、插卡和下料等工序,从而大大的提高了生产效率,降低了作业人员的劳动强度,增加了生产收益。 The beneficial effects of the utility model are: the utility model has an ingenious and reasonable structural design and simple operation. The paper card is conveyed through the paper card feeding mechanism. The horizontal card insertion action, after the product is completed, the product is ejected from the mold by the mold lifting and ejecting mechanism, and then the product is pushed to the discharge plate by the product pushing mechanism, and the material loading, card insertion and unloading are realized accordingly. process, thereby greatly improving production efficiency, reducing the labor intensity of operators, and increasing production income.
下面结合附图与实施例,对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
图2是本实用新型中上料机械手的结构示意图。 Fig. 2 is a structural schematic diagram of the feeding manipulator in the utility model.
图3是本实用新型中旋转定位机构的结构示意图。 Fig. 3 is a structural schematic diagram of the rotary positioning mechanism in the utility model.
图4是本实用新型中钻孔机构的结构示意图。 Fig. 4 is a structural schematic diagram of the drilling mechanism in the utility model.
图5是本实用新型中攻牙机构的结构示意图。 Fig. 5 is a structural schematic diagram of the tapping mechanism in the utility model.
图6是本实用新型中分度盘旋转机构的结构示意图。 Fig. 6 is a structural schematic diagram of the indexing plate rotation mechanism of the utility model.
图7是本实用新型装有防护罩体的结构示意图。 Fig. 7 is a schematic structural view of the utility model equipped with a protective cover.
具体实施方式 detailed description
实施例,参见图1至图7,本实施例提供的一种自动纸卡插卡机,其包括机架1、纸卡送料机构2、模具移动机构3、模具旋转机构4、模具升降顶出机构5、产品推移机构6和插纸卡机构7,所述模具移动机构3水平设置在机架1上,所述模具旋转机构4通过模具升降顶出机构5设置在模具移动机构3上,所述插纸卡机构7对应模具移动机构3的上方位置设置在机架1上,所述纸卡送料机构2设置在该插纸卡机构7的一侧位置,并能往该插纸卡机构7输送纸卡,所述产品推移机构6对应模具移动机构3的一侧位置设置在机架1上,并在将位于模具升降顶出机构5上的产品推到机架1的出料板8上。 Embodiment, referring to Fig. 1 to Fig. 7, the present embodiment provides an automatic paper card inserting machine, which includes a frame 1, a paper card feeding mechanism 2, a mold moving mechanism 3, a mold rotating mechanism 4, and a mold lifting and ejecting mechanism. Mechanism 5, product pushing mechanism 6 and paper card mechanism 7, described mold moving mechanism 3 is arranged on the frame 1 horizontally, and described mold rotating mechanism 4 is arranged on the mold moving mechanism 3 through mold lifting and ejecting mechanism 5, so The paper card insertion mechanism 7 is set on the frame 1 above the corresponding mold moving mechanism 3, and the paper card feeding mechanism 2 is arranged on one side of the paper card mechanism 7, and can move toward the paper card mechanism 7. Conveying the paper card, the product pushing mechanism 6 is set on the frame 1 on the side corresponding to the mold moving mechanism 3, and pushes the product on the mold lifting and ejecting mechanism 5 onto the discharge plate 8 of the frame 1 .
参见图2,所述模具移动机构3包括移动电机31、驱动轮32、从动轮、移动皮带33和移动滑座34,该移动滑座34通过直线导轨35设置在机架1的底部,驱动轮32和从动轮对称设置在直线导轨35的两端,且通过所述移动皮带33相连接,所述移动滑座34与该移动皮带33相固定,所述移动电机31对应驱动轮32的一侧位置设置在机架1上,并能驱动驱动轮32转动。 Referring to Fig. 2, described mold moving mechanism 3 comprises moving motor 31, driving wheel 32, driven wheel, moving belt 33 and moving sliding seat 34, and this moving sliding seat 34 is arranged on the bottom of frame 1 by linear guide rail 35, and driving wheel 32 and the driven wheel are symmetrically arranged at both ends of the linear guide rail 35, and are connected by the moving belt 33, the moving slide 34 is fixed to the moving belt 33, and the moving motor 31 corresponds to one side of the driving wheel 32 The position is set on the frame 1, and can drive the driving wheel 32 to rotate.
参见图2、图3和图4,所述模具旋转机构4包括旋转座41、推柱42和推动装置43,所述旋转座41通过转盘组件44设置在移动滑座34上,并能在该转盘组件44为轴心相对所述移动滑座34转动,所述推柱42垂直设置在旋转座41的下表面一侧位置,并在所述移动滑座34上设有供该推柱42随旋转座41转动时滑动的弧形滑槽341,该弧形滑槽341的两端位置设有限位开关342,所述推动装置43通过枢转座45设置在移动滑座34上,且该推动装置43的驱动部件与所述推柱42相连接。较佳的,所述推动装置43优选为气缸,该顶出装置也可以为油缸或直线电机。 Referring to Fig. 2, Fig. 3 and Fig. 4, the mold rotating mechanism 4 includes a rotating seat 41, a push column 42 and a pushing device 43, and the rotating seat 41 is arranged on the moving slide 34 through a turntable assembly 44, and can The turntable assembly 44 rotates relative to the moving slide 34 at the center of the axis, and the push column 42 is vertically arranged on one side of the lower surface of the rotating base 41 , and is provided on the moving slide 34 for the push column 42 to follow along with it. The arc-shaped chute 341 that slides when the rotating base 41 rotates, the two ends of the arc-shaped chute 341 are provided with limit switches 342, the pushing device 43 is arranged on the moving slide 34 through the pivoting seat 45, and the pushing The driving part of the device 43 is connected to said push column 42 . Preferably, the pushing device 43 is preferably an air cylinder, and the ejecting device can also be an oil cylinder or a linear motor.
所述模具升降顶出机构5包括顶出装置51、升降板52、模具安装板53、复位弹簧54、顶杆55、导柱56和与该导柱56相适配的滑套,所述导柱56垂直设置在旋转座41上,所述升降板52通过滑套活动设置在旋转座41上,所述模具安装板53固定在所述导柱56的上端,所述顶杆55垂直设置在升降板52上,并在所述模具安装板53上设有让该顶杆55伸出的顶出孔531,所述复位弹簧54套设在该顶杆55上,且该复位弹簧54的上端顶压在模具安装板53的下表面,下端顶压在升降板52的上表面,所述顶出装置51设置在移动滑座34上,且在旋转座41上设有让该顶出装置51的驱动部件作顶出动作时能抵顶在升降板52上的顶出通孔411。较佳的,所述顶出装置51优选为气缸,该顶出装置51也可以为油缸或直线电机。 The mold lifting and ejecting mechanism 5 includes an ejecting device 51, a lifting plate 52, a mold mounting plate 53, a return spring 54, a push rod 55, a guide post 56 and a sliding sleeve adapted to the guide post 56. The column 56 is vertically arranged on the rotating seat 41, the lifting plate 52 is movably arranged on the rotating seat 41 through a sliding sleeve, the mold mounting plate 53 is fixed on the upper end of the guide column 56, and the ejector rod 55 is vertically arranged on the rotating seat 41. On the lifting plate 52, and on the mold mounting plate 53, an ejection hole 531 is provided to allow the ejector rod 55 to protrude. The return spring 54 is sleeved on the ejector rod 55, and the upper end of the return spring 54 Press on the lower surface of the mold mounting plate 53, and the lower end presses on the upper surface of the lifting plate 52. The ejector device 51 is arranged on the moving slide 34, and the rotary seat 41 is provided with the ejector device 51. When the driving part of the drive part is doing the ejection action, it can resist the ejection through hole 411 on the lifting plate 52. Preferably, the ejecting device 51 is preferably an air cylinder, and the ejecting device 51 may also be an oil cylinder or a linear motor.
参见图5,所述插纸卡机构7包括固定箱体71、滑动气缸72、直线滑轨73、限位滑板74和插刀75,两直线滑轨73对称设置在固定箱体71的侧壁两侧位置,所述限位滑板74通过滑块活动设置在两直线滑轨73上,所述插刀75设置在限位滑板74上,所述滑动气缸72设置在固定箱体71内,并能驱动限位滑板74于直线滑轨73上作往复运动。 Referring to Fig. 5, the card insertion mechanism 7 includes a fixed box body 71, a sliding cylinder 72, a linear slide rail 73, a limit slide plate 74 and an insertion knife 75, and the two linear slide rails 73 are symmetrically arranged on the side wall of the fixed box body 71 On both sides, the limit slide 74 is set on the two linear slide rails 73 through sliders, the insertion knife 75 is set on the limit slide 74, the slide cylinder 72 is set in the fixed box 71, and The limit slide plate 74 can be driven to reciprocate on the linear slide rail 73 .
参见图6,所述产品推移机构6包括推移电机61、驱动轮62、从动轮63、推移皮带64和推臂65,该推臂65通过直线导轨66设置在机架1的内侧壁,驱动轮62和从动轮63对称设置在直线导轨66的两端,且通过所述推移皮带64相连接,所述推臂65与该推移皮带64相固定,所述推移电机61对应驱动轮62的一侧位置设置在机架1上,并能驱动驱动轮62转动。 Referring to Fig. 6, described product pushing mechanism 6 comprises pushing motor 61, driving wheel 62, driven wheel 63, pushing belt 64 and pushing arm 65, and this pushing arm 65 is arranged on the inner wall of frame 1 by linear guide rail 66, and driving wheel 62 and the driven wheel 63 are symmetrically arranged at both ends of the linear guide rail 66, and are connected by the push belt 64, the push arm 65 is fixed with the push belt 64, and the push motor 61 corresponds to one side of the drive wheel 62 The position is set on the frame 1, and can drive the driving wheel 62 to rotate.
参见图7,所述纸卡送料机构2包括倾斜支板21、宽度调节板22和调节手把23,所述宽度调节板22通过导柱24竖直设置在倾斜支板21的一侧,所述调节手把23的螺杆通过螺母座设置在倾斜支板21上,且该螺杆的一端与所述宽度调节板22相连接。 Referring to Fig. 7, the paper card feeding mechanism 2 includes an inclined support plate 21, a width adjustment plate 22 and an adjustment handle 23, and the width adjustment plate 22 is vertically arranged on one side of the inclined support plate 21 through a guide post 24, so that The screw rod of the adjusting handle 23 is arranged on the inclined support plate 21 through a nut seat, and one end of the screw rod is connected with the width adjusting plate 22 .
较佳的,本实用例中,所述纸卡送料机构2的数量为两个,对称倾斜设置在插纸卡机构7的两侧。 Preferably, in this practical example, there are two card feeding mechanisms 2 , which are arranged symmetrically and obliquely on both sides of the card insertion mechanism 7 .
工作时,由于纸卡送料机构2倾斜设置,能自动向插纸卡机构7输送卡纸,模具移动机构3将模具移至插纸卡机构7的下方位置,并逐渐由右向左移动,插纸卡机构7逐步将卡纸插在模具上,实现横向方向的插卡;模具旋转机构4带动模具旋转90度,然后模具移动机构3和插纸卡机构7重复上述移动和插卡动作,实现纵向方向的插卡,获科产品;模具升降顶出机构5启动,从模具中顶出产品,使该产品与产品推移机构6在同一水平高度;产品推移机构6启动,将该产品推至出料板8上,相应实现上料、插卡和下料等工序,从而大大的提高了生产效率,有效地节省了大量的时间和人力,降低成本,而且操作简易,劳动强度小。 During work, since the paper card feeding mechanism 2 is inclined, it can automatically deliver jammed paper to the card insertion mechanism 7, and the mold moving mechanism 3 moves the mold to the lower position of the card insertion mechanism 7, and gradually moves from right to left, inserting The paper card mechanism 7 gradually inserts the jammed paper on the mold to realize card insertion in the transverse direction; the mold rotation mechanism 4 drives the mold to rotate 90 degrees, and then the mold moving mechanism 3 and the paper card mechanism 7 repeat the above-mentioned movement and card insertion actions to realize Insert the card in the longitudinal direction to obtain the product; the mold lifting and ejecting mechanism 5 is started, and the product is ejected from the mold, so that the product is at the same level as the product pushing mechanism 6; the product pushing mechanism 6 is started, and the product is pushed out. On the material plate 8, processes such as loading, inserting cards and unloading are realized accordingly, thereby greatly improving production efficiency, effectively saving a lot of time and manpower, reducing costs, and the operation is simple and labor-intensive.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制,采用与其相同或相似的其机械,均在本实用新型保护范围内。 According to the disclosure and teaching of the above specification, those skilled in the art to which the utility model belongs can also make changes and modifications to the above embodiment. Therefore, the utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this description, these terms are only for convenience of description, and do not constitute any limitation to the present invention. The use of the same or similar machinery is within the protection scope of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105539954A (en) * | 2015-12-30 | 2016-05-04 | 东莞市粤行自动化设备科技有限公司 | Automatic paper card inserting machine |
CN110697131A (en) * | 2019-11-07 | 2020-01-17 | 浙江聚新自动化设备有限公司 | Chopstick inserting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105539954A (en) * | 2015-12-30 | 2016-05-04 | 东莞市粤行自动化设备科技有限公司 | Automatic paper card inserting machine |
CN110697131A (en) * | 2019-11-07 | 2020-01-17 | 浙江聚新自动化设备有限公司 | Chopstick inserting machine |
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