CN205366120U - High -efficiency active carbon filling device for automotive carbon tank - Google Patents
High -efficiency active carbon filling device for automotive carbon tank Download PDFInfo
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- CN205366120U CN205366120U CN201620008527.3U CN201620008527U CN205366120U CN 205366120 U CN205366120 U CN 205366120U CN 201620008527 U CN201620008527 U CN 201620008527U CN 205366120 U CN205366120 U CN 205366120U
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- conveyer belt
- filling
- hopper
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- fill
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Abstract
The utility model provides a high -efficiency active carbon filling device for automotive carbon tank, includes filling mechanism, transport mechanism and control mechanism, filling mechanism includes that top -down installs the workbin in the sealing chamber, weigh fill, time hopper and filling fill, weighs the last port of fighting through unloading vibration feed ware and workbin intercommunication, weighs the bottom discharge mouth of fighting just to hopper down, and the leak of lower hopper is fought with the filling through filling vibration feed ware and is fed through, establish monitoring mechanism in the filling mechanism, transport mechanism includes conveyer belt I, conveyer belt II, conveyer belt III, bumps rail and clamping device, and conveyer belt II passes from the transport windows of sealing chamber below, conveyer belt I and III both ends that lie in conveyer belt II respectively of conveyer belt, and transport mechanism and filling mechanism accomplish under control mechanism's control and send jar and filling to move. This filling device is applicable to the charcoal of any shape and structure and irritates, and filling accuracy is high, and motion stationary on the track is irritated to the charcoal, and the active carbon is difficult unrestrained during the filling, and the dust of active carbon is to the almost not influence of track life -span, long service life.
Description
Technical field
This utility model relates to the filling apparatus of car carbon tank material, particularly a kind of high-efficiency active carbon filling device for automotive carbon tank.
Background technology
The activated carbon fill of car carbon tank, adopts manual fill mostly, and manual fill exists following weak point: 1. be completely dependent on workman, and manual operations is too much, complicated operation, and production efficiency is low；2. filling accuracy is poor, and conforming product rate is low；3. it is easily caused powdered carbon dust recycling, contaminated environment, workers ' health can not be protected well.
The utility model patent " a kind of high-efficiency active carbon filling device for automotive carbon tank " that the patent No. is CN201120083030.5 preferably resolves above-mentioned deficiency, but this filling apparatus yet suffers from following deficiency:
1. this filling apparatus adopts belt as conveyer belt, on the one hand due to the shake of canister, produced activated carbon dust cleaning bothers very much, time-consuming, the operation of belt is had a huge impact by the weight of canister on the other hand, and belt is easily deformed due to uneven stretching and friction and distorts, and even ruptures, not only change trouble, and spare part is costly；
2. belt do not have clamping device, canister is in free laying state on belt, canister transmits unstable, it is susceptible to tipping, in addition belt transmits and shape of product, structure, size be there are certain requirements, the canister of some special shapes, for instance the canister of the bigger support of left-right asymmetry, band all can not carry out fill on the apparatus；
3. there is no material monitoring and monitoring weight function, when dispensing deficiency or generation electronic information fault in hopper, it is easy to causing fill weight very few or too much (error amount beyond regulation), filling accuracy can not be guaranteed.
Summary of the invention
The technical problems to be solved in the utility model is: provide a kind of automated production, fill efficiency is high, use permanent high-efficiency active carbon filling device for automotive carbon tank, to overcome the above-mentioned deficiency existing for prior art.
This utility model adopts the technical scheme that: a kind of high-efficiency active carbon filling device for automotive carbon tank, under the control of controlling organization, tank sending and activated carbon fill action is completed including frame and rack-mounted filling mechanism, connecting gear and controlling organization, connecting gear and filling mechanism；
Described filling mechanism includes the hopper, weighing hopper, hopper and the fill bucket that are arranged in closed chamber from top to bottom, the upper port of weighing hopper is connected with hopper by blanking oscillating feeder, the lower discharge port of weighing hopper is to hopper, the leak of hopper is connected with fill bucket by fill oscillating feeder, and the lower discharge port of fill bucket is to canister；
Described connecting gear includes for delivering the conveyer belt I of canister holder tool, conveyer belt II and conveyer belt III, described conveyer belt II be positioned at below fill bucket and from the window conveyor below closed chamber through respectively be positioned at its upstream end and send the conveyer belt I of end and conveyer belt III transmits and docks；
The closed chamber window conveyor place being positioned at conveyer belt II upstream end is provided with detection proximity switch, and fill bucket bottom is provided with spacing proximity switch and limiting cylinder, and conveyer belt II is connected with driving the vibrating motor of conveyer belt II vibration；Described weighing hopper is the weighing hopper that having electronic claims；
Described conveyer belt I, conveyer belt II and conveyer belt III are pedrail delivering strap, crawler belt face has been equidistantly positioned holder tool clamping device, including the limiting plate and the alligator clamp that lay respectively at both sides, crawler width direction, the jig arm front end of described alligator clamp is coordinate the pressure head of canister holder tool clamping with limiting plate, and jig arm rear end is stretch out to touch arm outside crawler belt；
The described frame position corresponding with conveyer belt I, conveyer belt II and conveyer belt III two ends be provided with alligator clamp touch that arm interferes touch rail；
Described filling apparatus also includes mechanism for monitoring, including storage monitoring means, monitoring weight unit and display；
Described storage monitoring means includes the powdered carbon sensor being located at hopper and the powdered carbon data on stock processor being connected with its circuit, described powdered carbon data on stock processor is connected with described controlling organization and display circuit, when the powdered carbon of hopper is less than setting value, powdered carbon data on stock processor is sent controlling organization after data being processed and is reported to the police by display；
Described monitoring weight unit includes the weight data processor being connected with the electronic scale circuit of weighing hopper bottom, described weight data processor is connected with described controlling organization and display circuit, when the activated carbon powder of weighing hopper fill is beyond the error amount set, weight data processor is sent controlling organization after data being processed and is reported to the police by display.
Its further technical scheme is: described connecting gear II also includes holder tool loopback crawler belt, described holder tool loopback crawler belt is arranged on the bottom of conveyer belt I, conveyer belt II and conveyer belt III, and the position at holder tool loopback crawler belt two ends is corresponding with the end of the input of conveyer belt I and conveyer belt III respectively.
Its further technical scheme be: described in touch arm end and be provided with roller.
Described controlling organization is adopted and is computerizedd control.
Described conveyer belt III surrounding sets isolation cover.
Owing to adopting technique scheme, the one high-efficiency active carbon filling device for automotive carbon tank of this utility model has the advantages that
1. owing to a kind of high-efficiency active carbon filling device for automotive carbon tank of this utility model adopts the crawler belt being made up of carrier bar as conveyer belt, can load capacity bigger holder tool, canister can be placed in and transmits fill with crawler belt on holder tool, thus is applicable to the canister of any shape and structure；
2. owing to crawler belt being provided with by the clamping device of holder tool clamping, holder tool and canister transmission on crawler belt are very steady, being prevented effectively from the unrestrained of activated carbon, the crawler belt life-span almost without impact, thus can be used without delaying production because changing carrier bar and increasing cost by the dust of activated carbon for a long time；
3. the one high-efficiency active carbon filling device for automotive carbon tank of this utility model is provided with mechanism for monitoring, the dispensing parameter in hopper and weighing hopper can be monitored at any time, can show at display when fill weight is not enough or beyond the tolerance preset and report to the police, it is simple to operator find in time and are adjusted；
4. the one high-efficiency active carbon filling device for automotive carbon tank of this utility model has designed holder tool loopback crawler belt, special passback holder tool, it is ensured that the recycling of holder tool and the fluency of streamline simultaneously, can improve production efficiency, can save again manpower；
5. the one high-efficiency active carbon filling device for automotive carbon tank of this utility model sets isolation cover in conveyer belt III surrounding, can prevent outwards distributing of fill powdered carbon from polluting.
Below, in conjunction with the accompanying drawings and embodiments the technical characteristic of a kind of high-efficiency active carbon filling device for automotive carbon tank of this utility model is further described.
Accompanying drawing explanation
Fig. 1: the one high-efficiency active carbon filling device for automotive carbon tank structural representation of embodiment one:
The A portion enlarged drawing of Fig. 2: Fig. 1；
The B-B sectional view (amplification) of Fig. 3: Fig. 1；
Fig. 4: alligator clamp structural representation；
Fig. 5: canister and holder tool transmit schematic diagram between conveyer belt I and conveyer belt II；
Fig. 6: canister and holder tool are clamped in the schematic diagram (stereoeffect) on clamping device；
Fig. 7: the one high-efficiency active carbon filling device for automotive carbon tank control principle block diagram of this utility model；
Fig. 8: the one high-efficiency active carbon filling device for automotive carbon tank structural representation of embodiment two:
In figure:
I filling mechanism, II connecting gear, III controlling organization；
1 closed chamber, 101 window conveyors, 2 hoppers, 3 blanking oscillating feeders, 4 weighing hoppers, 5 hoppers, 6 fill oscillating feeders, 7 fill buckets, 8,17 spacing proximity switches, 9,18 limiting cylinder, 10,16 canister, 11 conveyer belts I, 12 conveyer belts II, 13 conveyer belts III, 14 detection proximity switches, 15 vibrating motors, 19 holder tool loopback crawler belts, 20 isolation covers, 21 holder tools, 22 limiting plates, 23 jig arm, 231 pressure heads, 232 touch arm, 24 back-moving springs, 25 rollers, 26 touch rail, 27 frames, 28 display.
Detailed description of the invention
Embodiment one
A kind of high-efficiency active carbon filling device for automotive carbon tank, completes tank sending and activated carbon fill action including frame and rack-mounted filling mechanism I, connecting gear II and controlling organization III, connecting gear II and filling mechanism I under the control of controlling organization III；
Described filling mechanism I includes the hopper 2, weighing hopper 4, hopper 5 and the fill bucket 7 that are arranged in closed chamber 1 from top to bottom, the upper port of weighing hopper 4 is connected with hopper 2 by blanking oscillating feeder 3, the lower discharge port of weighing hopper 4 is to hopper 5, the leak of hopper 5 is connected with fill bucket 7 by fill oscillating feeder 6, and the lower discharge port of fill bucket is to canister；
Described connecting gear II includes for delivering the conveyer belt I 11 of canister holder tool, conveyer belt II 12 and conveyer belt III 13, described conveyer belt II 12 be positioned at below fill bucket 7 and from the window conveyor 101 below closed chamber 1 through respectively be positioned at its upstream end and send the conveyer belt I 11 of end and conveyer belt III 13 transmits and docks；
Closed chamber window conveyor 101 place being positioned at conveyer belt II 12 upstream end is provided with detection proximity switch 14, and fill bucket 7 bottom is provided with spacing proximity switch 8 and limiting cylinder 9, and conveyer belt II 12 is connected with driving the vibrating motor 15 of conveyer belt II 12 vibration；Described weighing hopper is the weighing hopper that having electronic claims；
Described conveyer belt I 11, conveyer belt II 12 and conveyer belt III 13 are pedrail delivering strap, crawler belt face has been equidistantly positioned holder tool clamping device, including the limiting plate 22 and the alligator clamp that lay respectively at both sides, crawler width direction, jig arm 23 front end of described alligator clamp is coordinate the pressure head 231 of canister holder tool clamping with limiting plate, and jig arm rear end is stretch out to touch arm 232 outside crawler belt；
The described frame position corresponding with conveyer belt I 11, conveyer belt II 12 and conveyer belt III 13 two ends be provided with alligator clamp touch that arm interferes touch rail 26；
Described filling apparatus also includes mechanism for monitoring, including storage monitoring means, monitoring weight unit and display 28；
Described storage monitoring means includes the powdered carbon sensor being located at hopper and the powdered carbon data on stock processor being connected with its circuit, described powdered carbon data on stock processor is connected with described controlling organization and display circuit, when the powdered carbon of hopper is less than setting value, powdered carbon data on stock processor is sent controlling organization after data being processed and is reported to the police by display；
Described monitoring weight unit includes the weight data processor being connected with the electronic scale circuit of weighing hopper bottom, described weight data processor is connected with described controlling organization and display circuit, when the activated carbon powder of weighing hopper fill is beyond the error amount set, weight data processor is sent controlling organization after data being processed and is reported to the police by display.
Described connecting gear II also includes holder tool loopback crawler belt 19, described holder tool loopback crawler belt is arranged on the bottom of conveyer belt I 11, conveyer belt II 12 and conveyer belt III 13, and the position at holder tool loopback crawler belt two ends is corresponding with the end of the input of conveyer belt I and conveyer belt III respectively.
Described arm 232 end of touching is provided with roller 25；Described controlling organization III is adopted and is computerizedd control；Described conveyer belt III 13 surrounding sets isolation cover.
Work process:
nullStart，Canister 10 is placed in the holder tool 21 on conveyer belt I 11，Alligator clamp clamping holder tool 21，Controlling organization III controls conveyer belt I 11 motion，When canister is delivered to the intersection of conveyer belt I 11 and conveyer belt II 12，Touch rail 26 and will touch arm 232 side pressure inside by roller 25，Jig arm 23 rotates and makes pressure head 231 open，Holder tool 21 transfers to conveyer belt II 12 from conveyer belt I 11 release，Now the alligator clamp of conveyer belt II 12 is also at open configuration，Holder tool advances away from touching rail rear spring clamp with conveyer belt II to be had holder 21 clampings and enters confined chamber 1 from window conveyor 101，When detect proximity switch 14 detect canister pass through time，Cylinder attonity，Canister continues motion，When spacing proximity switch 8 detects canister immigration the best filling position、Namely canister is placed exactly in the lower section of fill bucket 7，Limiting cylinder 9 ejects block and makes canister stop motion，Conveyer belt I 11 conveyer belt II 12 stop motion simultaneously，All the other tank bodies are kept to rest on conveyer belt I；The activated carbon that meanwhile controlling organization III controls in hopper 2 enters weighing hopper 4 by blanking oscillating feeder 3, wherein the plectrum in a weighing hopper 4 is opened, according to the weight set, activated carbon is filled into hopper 5, and by fill oscillating feeder 6 and fill bucket 7, activated carbon is filled into canister, in pouring process, the vibrating motor 15 of conveyer belt II bottom starts simultaneously at work, conveyer belt II is made to drive tank body to vibrate, it is ensured that the activated carbon loading tank body is closely knit.
When canister fill completes, block is regained by limiting cylinder 9, canister 10 is moved with conveyer belt II, when canister is delivered to the intersection of conveyer belt II 12 and conveyer belt III 13, touch rail 26 to be opened by alligator clamp, holder tool 21 is delivered to conveyer belt III 13 from conveyer belt II 12 release, and holder is had 21 clampings by the alligator clamp of conveyer belt III 13, is transported to conveyer belt III end warehouse-in always；Holder tool is by asking tool loopback crawler belt to pass back to the initiating terminal of conveyer belt I 11, and conveyer belt I restarts, and next one tank body is sent into conveyer belt II and enters window conveyor 101, repeat above pouring process, by another weighing hopper 4 blanking, and filled empty weighing hopper 4 last time and got the raw materials ready, so produced continuously.
Embodiment two:
A kind of high-efficiency active carbon filling device for automotive carbon tank, its connecting gear is identical with embodiment one with controlling organization, the difference is that: the quantity that the weighing hopper of filling mechanism, hopper configure with fill bucket is different, its weighing hopper 4 is four weighing hoppers, hopper 5 is double; two hoppers, fill bucket 7 is double; two fill buckets, and the upper port of each weighing hopper 4 is connected with hopper 2 by a blanking oscillating feeder 3, and the lower discharge port of each two weighing hopper is just to a hopper 5 therein；The leak of former and later two hoppers 5 is connected with former and later two fill buckets 7 respectively by two fill oscillating feeders 6, is separately installed with spacing proximity switch 8 and 17 and limiting cylinder 9 and 18 in the bottom of two fill buckets 7.
Above example is this utility model preferably one of embodiment, wherein embodiment two because of the weighing hopper 4 of filling mechanism be four weighing hoppers, hopper 5 is double; two hoppers, fill bucket 7 is double; two fill buckets, thus its fill efficiency is higher than embodiment one, in actual applications, it is possible to select different instances as required.Certainly weighing hopper, hopper and fill bucket can also be installed in closed chamber additional, to improve fill efficiency further.
Claims (5)
1. a high-efficiency active carbon filling device for automotive carbon tank, under the control of controlling organization (III), tank sending and activated carbon fill action is completed including frame and rack-mounted filling mechanism (I), connecting gear (II) and controlling organization (III), connecting gear (II) and filling mechanism (I)；
Described filling mechanism (I) includes the hopper (2), weighing hopper (4), hopper (5) and the fill bucket (7) that are arranged in closed chamber (1) from top to bottom, the upper port of weighing hopper (4) is connected with hopper (2) by blanking oscillating feeder (3), the lower discharge port of weighing hopper (4) is to hopper (5), the leak of hopper (5) is connected with fill bucket (7) by fill oscillating feeder (6), and the lower discharge port of fill bucket is to canister；
Described connecting gear (II) includes for delivering the conveyer belt I (11) of canister holder tool, conveyer belt II (12) and conveyer belt III (13), described conveyer belt II (12) be positioned at fill bucket (7) lower section and from the window conveyor (101) of closed chamber (1) lower section through respectively be positioned at its upstream end and send the conveyer belt I (11) of end and conveyer belt III (13) transmission is docked；
Closed chamber window conveyor (101) place being positioned at conveyer belt II (12) upstream end is provided with detection proximity switch (14), fill bucket (7) bottom is provided with spacing proximity switch (8) and limiting cylinder (9), and conveyer belt II (12) is connected with the vibrating motor (15) driving conveyer belt II (12) to vibrate；Described weighing hopper is the weighing hopper that having electronic claims；
It is characterized in that:
Described conveyer belt I (11), conveyer belt II (12) and conveyer belt III (13) are pedrail delivering strap, crawler belt face has been equidistantly positioned holder tool clamping device, including the limiting plate (22) and the alligator clamp that lay respectively at both sides, crawler width direction, jig arm (23) front end of described alligator clamp is coordinate the pressure head (231) of canister holder tool clamping with limiting plate, and jig arm rear end is stretch out to touch arm (232) outside crawler belt；
The described frame position corresponding with conveyer belt I (11), conveyer belt II (12) and conveyer belt III (13) two ends be provided with alligator clamp touch that arm interferes touch rail (26)；
Described filling apparatus also includes mechanism for monitoring, including storage monitoring means, monitoring weight unit and display (28)；
Described storage monitoring means includes the powdered carbon sensor being located at hopper and the powdered carbon data on stock processor being connected with its circuit, described powdered carbon data on stock processor is connected with described controlling organization and display circuit, when the powdered carbon of hopper is less than setting value, powdered carbon data on stock processor is sent controlling organization after data being processed and is reported to the police by display；
Described monitoring weight unit includes the weight data processor being connected with the electronic scale circuit of weighing hopper bottom, described weight data processor is connected with described controlling organization and display circuit, when the activated carbon powder of weighing hopper fill is beyond the error amount set, weight data processor is sent controlling organization after data being processed and is reported to the police by display.
2. a kind of high-efficiency active carbon filling device for automotive carbon tank according to claim 1, it is characterized in that: described connecting gear II also includes holder tool loopback crawler belt (19), described holder tool loopback crawler belt is arranged on the bottom of conveyer belt I (11), conveyer belt II (12) and conveyer belt III (13), and the position at holder tool loopback crawler belt two ends is corresponding with the end of the input of conveyer belt I and conveyer belt III respectively.
3. a kind of high-efficiency active carbon filling device for automotive carbon tank according to claim 1 and 2, it is characterised in that: described in touch arm (232) end and be provided with roller (25).
4. a kind of high-efficiency active carbon filling device for automotive carbon tank according to claim 3, it is characterised in that: described controlling organization (III) is adopted and is computerizedd control.
5. a kind of high-efficiency active carbon filling device for automotive carbon tank according to claim 4, it is characterised in that: described conveyer belt III (13) surrounding sets isolation cover (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620008527.3U CN205366120U (en) | 2016-01-06 | 2016-01-06 | High -efficiency active carbon filling device for automotive carbon tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620008527.3U CN205366120U (en) | 2016-01-06 | 2016-01-06 | High -efficiency active carbon filling device for automotive carbon tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205366120U true CN205366120U (en) | 2016-07-06 |
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ID=56275136
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620008527.3U Withdrawn - After Issue CN205366120U (en) | 2016-01-06 | 2016-01-06 | High -efficiency active carbon filling device for automotive carbon tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205366120U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599928A (en) * | 2016-01-06 | 2016-05-25 | 柳州舜泽尔汽车零部件有限公司 | High-efficiency device for filling automobile carbon canister with activated carbon |
| CN106043837A (en) * | 2016-07-18 | 2016-10-26 | 湖北亿佳欧电子陶瓷股份有限公司 | Automatic resistance ceramic white rod preform body collecting machine |
-
2016
- 2016-01-06 CN CN201620008527.3U patent/CN205366120U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105599928A (en) * | 2016-01-06 | 2016-05-25 | 柳州舜泽尔汽车零部件有限公司 | High-efficiency device for filling automobile carbon canister with activated carbon |
| CN106043837A (en) * | 2016-07-18 | 2016-10-26 | 湖北亿佳欧电子陶瓷股份有限公司 | Automatic resistance ceramic white rod preform body collecting machine |
| CN106043837B (en) * | 2016-07-18 | 2019-06-28 | 湖北亿佳欧电子陶瓷股份有限公司 | The white stick of resistor ceramic connects base machine automatically |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160706 Effective date of abandoning: 20180302 |
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| AV01 | Patent right actively abandoned |