CN205361776U - Automatic change spraying production line - Google Patents
Automatic change spraying production line Download PDFInfo
- Publication number
- CN205361776U CN205361776U CN201620175852.9U CN201620175852U CN205361776U CN 205361776 U CN205361776 U CN 205361776U CN 201620175852 U CN201620175852 U CN 201620175852U CN 205361776 U CN205361776 U CN 205361776U
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- work piece
- production line
- spray gun
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- 238000005507 spraying Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 239000002390 adhesive tape Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model discloses an automatic change spraying production line, including work piece input unit, work piece output unit, the unit is transported to the work piece, remove the spray gun unit, CCD camera and the control unit, work piece input unit and work piece output unit set up side by side, the upper portion that the unit lies in work piece input unit and work piece output unit is transported to the work piece, removal spray gun unit is located one side of work piece input unit, the CCD camera lies in work piece input unit one side and is close to the afterbody that the unit was transported to the work piece, the control unit and work piece input unit, work piece output unit, the unit is transported to the work piece, remove the spray gun unit, CCD is electromechanical the connection mutually. Automatic change spraying production line transports the unit except the work piece, still including the spray gun and the CCD detecting camera that move, can carry out the secondary spraying to nonconforming product, and not only area is little, can also high -efficient, high -quality completions spraying operation, and the spraying in -process need not artificial intervention, is the spraying of automizing totally.
Description
Technical field:
This utility model relates to spraying equipment technical field, is specifically related to a kind of automatic spraying production line.
Background technology:
Spraying operation is widely used in the industries such as leatherware handbag, gift wrap, furniture, footwear industry, automobile making, spraying operation efficiently can quickly realize the spraying of surface of the work, not only painting quality is good, coating is smooth fine and smooth, without brush mark, the adhesive force of paint film is also relatively good, and coating life is long.
But current automatic spraying production line multiple footprint is big, and spray efficiency is low, also needs to artificial intervention in spraying process, it is difficult to meet commercial production requirement fast and efficiently.
Utility model content:
The purpose of this utility model is aiming at the deficiencies in the prior art, a kind of automatic spraying production line is provided, this automatic spraying production line transports unit except workpiece, the spray gun and the CCD that also include movement detect camera, substandard product can being carried out secondary spraying, not only floor space is little, moreover it is possible to efficient, high-quality complete spraying operation, without artificial intervention in spraying process, it is entirely automatic spraying.
Technology solution of the present utility model is as follows:
nullA kind of automatic spraying production line，Including workpiece input block、Workpiece output unit、Workpiece transhipment unit、Mobile spray gun unit、CCD camera and control unit，Workpiece input block and workpiece output unit are arranged side by side，Workpiece transhipment unit is positioned at workpiece input block and the top of workpiece output unit，Mobile spray gun unit is positioned at the side of workpiece input block，CCD camera is positioned at workpiece input block side and the afterbody near workpiece transhipment unit，Control unit and workpiece input block、Workpiece output unit、Workpiece transhipment unit、Mobile spray gun unit、CCD camera electrically connects，Workpiece is transported the workpiece on unit grabbing workpiece input block and drives workpiece to move，The workpiece that workpiece is transported on unit by mobile spray gun unit carries out spraying operation，Workpiece after spraying is taken pictures and photo is passed to control unit by CCD camera，According to photo, control unit judges that whether spraying workpiece is qualified，If it is qualified，Workpiece transhipment unit release workpiece is to workpiece output unit，If it is defective，Workpiece transhipment unit continues grabbing workpiece and sprays next time.
Preferred as technique scheme, workpiece input block and workpiece output unit are two ribbon conveyers being arranged side by side, both traffic directions are contrary, all include adhesive tape, cylinder and support axle, cylinder is two, one of them is drive roll, another is follower rollers, drive roll and follower rollers are rotatably supported in frame via supporting axle, adhesive tape cover is located on drive roll and follower rollers, the axle that supports of drive roll is connected with the output shaft of driving device, runs under the driving of driving device.
Preferred as technique scheme, driving device includes reductor and servomotor, the output shaft of servomotor is connected with reductor power shaft by shaft coupling, and the output shaft of reductor is connected with the support axle of drive roll, and the driving power of servomotor is 3-5KW.
Preferred as technique scheme, workpiece transhipment unit includes belt wheel one, belt wheel two, clamp assemblies and Timing Belt, and Timing Belt is wound around belt wheel one, belt wheel two is arranged, and clamp assemblies is fixed on Timing Belt.
Preferred as technique scheme, clamp assemblies includes fixing plate, and fixing plate lower end is fixed with expansion link, and expansion link end is connected with grip block, and grip block is hinged with four grippers, and gripper can opening and closing under the effect of grasping drive unit.
Preferred as technique scheme, mobile spray gun unit includes walking moving assembly, five degree of freedom moving assembly and spray gun, walking mobile unit includes gripper shoe, rotating seat and walking track, bottom gripper shoe, corner is connected to four groups of road wheels by bearing, often group road wheel all includes two road wheels side by side, and two road wheels side by side are connected by a rotating shaft.
Preferred as technique scheme, walking track is inverted T shape track, including vertical portion and the support portion being distributed in vertical portion both sides, two road wheels often organizing road wheel ride on two support portions of inverted T shape track, rotating seat is fixing on the supporting plate, and rotating seat can rotate around own axes under the driving of rotary drive motor.
nullPreferred as technique scheme，Five degree of freedom moving assembly includes lift beam，Lift beam slidably connects lift slide，Lift slide can along lift beam oscilaltion，Lift slide is completed along lift beam oscilaltion process by lifting tooth rack-and-pinion，Lift slide side has been fixedly connected by welding first crossbeam，First crossbeam slidably connects the first slide block，First slide block moves left and right along first crossbeam，First slide block completes along the process that moves left and right of first crossbeam by moving left and right gear teeth vertically hung scroll，The bottom of the first slide block is fixedly connected with second cross beam，Second cross beam slidably connects the second slide block，Second slide block moves forward and backward along second cross beam，Second slide block is completed along the movable of second cross beam by movable gear teeth vertically hung scroll，Second slide block lower rotational is connected to rotating shaft，Rotating shaft is rotatably connected to swing arm.
The beneficial effects of the utility model are in that: automatic spraying production line transports unit except workpiece, the spray gun and the CCD that also include movement detect camera, substandard product can be carried out secondary spraying, not only floor space is little, efficient, high-quality can also complete spraying operation, without artificial intervention in spraying process, it is entirely automatic spraying.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of workpiece transhipment unit；
Fig. 3 is the structural representation of walking moving assembly；
Fig. 4 is the structural representation of mobile spray gun unit；
Fig. 5 is the structural representation of clamp assemblies.
Detailed description of the invention:
Understandable in order to enable above-mentioned purpose of the present utility model, feature and advantage to become apparent from, below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in detail.
nullAs shown in Figure 1，Automatic spraying production line includes workpiece input block 22、Workpiece output unit 21、Workpiece transhipment unit、Mobile spray gun unit 3、CCD camera 4 and control unit，Workpiece input block 22 and workpiece output unit 21 are arranged side by side，Workpiece transhipment unit is positioned at workpiece input block 22 and the top of workpiece output unit 21，Mobile spray gun unit 3 is positioned at the side of workpiece input block，CCD camera 4 is positioned at workpiece input block side and the afterbody near workpiece transhipment unit，Control unit and workpiece input block、Workpiece output unit、Workpiece transhipment unit、Mobile spray gun unit 3、CCD camera 4 electrically connects，Workpiece is transported the workpiece on unit grabbing workpiece input block and drives workpiece to move，The workpiece that workpiece is transported on unit by mobile spray gun unit 3 carries out spraying operation，Workpiece after spraying is taken pictures and photo is passed to control unit by CCD camera 4，According to photo, control unit judges that whether spraying workpiece is qualified，If it is qualified，Workpiece transhipment unit release workpiece is to workpiece output unit 21，If it is defective，Workpiece transhipment unit continues grabbing workpiece and sprays next time.
As shown in Figure 1, workpiece input block 22 and workpiece output unit 21 are two ribbon conveyers being arranged side by side, both traffic directions are contrary, all include adhesive tape 213, cylinder 211 and support axle 212, cylinder 211 is two, one of them is drive roll, another is follower rollers, drive roll and follower rollers are rotatably supported in frame via supporting axle 212, adhesive tape 213 is set on drive roll and follower rollers, the axle 212 that supports of drive roll is connected with the output shaft of driving device, runs under the driving of driving device.
Driving device includes reductor and servomotor, and the output shaft of servomotor is connected with reductor power shaft by shaft coupling, and the output shaft of reductor is connected with the support axle of drive roll, and the driving power of servomotor is 3-5KW.
As in figure 2 it is shown, workpiece transhipment unit includes belt wheel 1, belt wheel 2 12, clamp assemblies 13 and Timing Belt 14, Timing Belt 14 is wound around belt wheel 1, belt wheel 2 12 is arranged, and clamp assemblies 13 is fixed on Timing Belt 14, constantly moves along with the operation of Timing Belt.
As shown in Figure 1,3, mobile spray gun unit 3 includes walking moving assembly, five degree of freedom moving assembly and spray gun 33, walking mobile unit includes gripper shoe 312, rotating seat 313 and walking track 30, bottom gripper shoe 312, corner is connected to four groups of road wheels 311 by bearing 310, often group road wheel all includes two road wheels 311 side by side, and two road wheels 311 side by side are connected by a rotating shaft.
Walking track is inverted T shape track, including vertical portion and the support portion being distributed in vertical portion both sides, two road wheels often organizing road wheel 311 ride on two support portions of inverted T shape track, rotating seat 313 is fixed in gripper shoe 312, and rotating seat 313 can rotate around own axes under the driving of rotary drive motor.
nullAs shown in Figure 4，Five degree of freedom moving assembly includes lift beam 314，Lift beam 314 slidably connects lift slide 315，Lift slide 315 can along lift beam 314 oscilaltion，Lift slide 315 is completed along lift beam 314 oscilaltion process by lifting tooth rack-and-pinion，Lift slide 315 side has been fixedly connected by welding first crossbeam 316，First crossbeam 316 slidably connects the first slide block 317，First slide block 37 moves left and right along first crossbeam 316，First slide block 37 completes along the process that moves left and right of first crossbeam 316 by moving left and right gear teeth vertically hung scroll，The bottom of the first slide block 317 is fixedly connected with second cross beam 318，Second cross beam 318 slidably connects the second slide block 319，Second slide block 319 moves forward and backward along second cross beam 318，Second slide block 319 is completed along the movable of second cross beam 318 by movable gear teeth vertically hung scroll，Second slide block 319 lower rotational is connected to rotating shaft，Rotating shaft is rotatably connected to swing arm 320，Swing arm 320 can realize circuit oscillation under the driving of swing arm actuator，Swing arm 320 is hinged with spray gun 33.
As it is shown in figure 5, clamp assemblies 13 includes fixing plate 131, fixing plate 131 lower end is fixed with expansion link 132, and expansion link 132 end is connected with grip block 133, and grip block 133 is hinged with four grippers 134, and gripper 134 can opening and closing under the effect of grasping drive unit.
Operation principle: in spraying process, workpiece is delivered to workpiece transhipment unit via workpiece input block, and by mentioned hanging support assembly mention hook on, transport workpiece under the drive of unit at workpiece and enter spraying area, spray under spray gun, CCD camera is positioned at workpiece input block side and the afterbody near workpiece transhipment unit, control unit and workpiece input block, workpiece output unit, workpiece transhipment unit, mobile spray gun unit, CCD camera electrically connects, workpiece after spraying is taken pictures and photo is passed to control unit by CCD camera, according to photo, control unit judges that whether spraying workpiece is qualified, if it is qualified, workpiece transhipment unit release workpiece is to workpiece output unit, if it is defective, workpiece transhipment unit continues grabbing workpiece and sprays next time.
Described embodiment is in order to illustrative this utility model, not for restriction this utility model.Described embodiment all under spirit of the present utility model and category, can be modified, therefore rights protection scope of the present utility model by any those skilled in the art, should as listed by claim of the present utility model.
Claims (8)
1. an automatic spraying production line, it is characterized in that: include workpiece input block (22), workpiece output unit (21), workpiece transhipment unit, mobile spray gun unit (3), CCD camera (4) and control unit, workpiece input block and workpiece output unit are arranged side by side, workpiece transhipment unit is positioned at workpiece input block and the top of workpiece output unit, mobile spray gun unit is positioned at the side of workpiece input block, CCD camera is positioned at workpiece input block side and the afterbody near workpiece transhipment unit, control unit and workpiece input block, workpiece output unit, workpiece transhipment unit, mobile spray gun unit, CCD camera electrically connects.
2. a kind of automatic spraying production line according to claim 1, it is characterized in that: workpiece input block (22) and workpiece output unit (21) are two ribbon conveyers being arranged side by side, both traffic directions are contrary, all include adhesive tape (213), cylinder (211) and support axle (212), cylinder (211) is two, one of them is drive roll, another is follower rollers, drive roll and follower rollers are rotatably supported in frame via supporting axle (212), adhesive tape (213) is set on drive roll and follower rollers, the support axle (212) of drive roll is connected with the output shaft of driving device, run under the driving of driving device.
3. a kind of automatic spraying production line according to claim 2, it is characterized in that: driving device includes reductor and servomotor, the output shaft of servomotor is connected with reductor power shaft by shaft coupling, the output shaft of reductor is connected with the support axle of drive roll, and the driving power of servomotor is 3-5KW.
4. a kind of automatic spraying production line according to claim 1, it is characterized in that: workpiece transhipment unit includes belt wheel one (11), belt wheel two (12), clamp assemblies (13) and Timing Belt (14), Timing Belt is wound around belt wheel one, belt wheel two is arranged, and clamp assemblies is fixed on Timing Belt.
5. a kind of automatic spraying production line according to claim 4, it is characterized in that: clamp assemblies (13) includes fixing plate (131), fixing plate (131) lower end is fixed with expansion link (132), expansion link end is connected with grip block (133), being hinged with four grippers (134) on grip block, gripper can opening and closing under the effect of grasping drive unit.
6. a kind of automatic spraying production line according to claim 1, it is characterized in that: mobile spray gun unit (3) includes walking moving assembly, five degree of freedom moving assembly and spray gun (33), walking mobile unit includes gripper shoe (312), rotating seat (313) and walking track (30), corner, gripper shoe (312) bottom is connected to four groups of road wheels (311) by bearing (310), often organize road wheel (311) and all include two road wheels (311) side by side, two road wheels (311) side by side are connected by a rotating shaft.
7. a kind of automatic spraying production line according to claim 6, it is characterized in that: walking track is inverted T shape track, including vertical portion and the support portion being distributed in vertical portion both sides, two road wheels often organizing road wheel (311) ride on two support portions of inverted T shape track, rotating seat (313) is fixed in gripper shoe (312), and rotating seat (313) can rotate around own axes under the driving of rotary drive motor.
null8. a kind of automatic spraying production line according to claim 1，It is characterized in that: five degree of freedom moving assembly includes lift beam (314)，Lift beam (314) slidably connects lift slide (315)，Lift slide (315) can along lift beam (314) oscilaltion，Lift slide (315) is completed along lift beam (314) oscilaltion process by lifting tooth rack-and-pinion，Lift slide (315) side has been fixedly connected by welding first crossbeam (316)，First crossbeam (316) slidably connects the first slide block (317)，First slide block (37) moves left and right along first crossbeam (316)，First slide block (37) completes along the process that moves left and right of first crossbeam (316) by moving left and right gear teeth vertically hung scroll，The bottom of the first slide block (317) is fixedly connected with second cross beam (318)，Second cross beam (318) slidably connects the second slide block (319)，Second slide block (319) moves forward and backward along second cross beam (318)，Second slide block (319) is completed along the movable of second cross beam (318) by movable gear teeth vertically hung scroll，Second slide block (319) lower rotational is connected to rotating shaft，Rotating shaft is rotatably connected to swing arm (320).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620175852.9U CN205361776U (en) | 2016-03-08 | 2016-03-08 | Automatic change spraying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620175852.9U CN205361776U (en) | 2016-03-08 | 2016-03-08 | Automatic change spraying production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205361776U true CN205361776U (en) | 2016-07-06 |
Family
ID=56265249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620175852.9U Expired - Fee Related CN205361776U (en) | 2016-03-08 | 2016-03-08 | Automatic change spraying production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205361776U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105521900A (en) * | 2016-03-08 | 2016-04-27 | 佳马机械涂覆科技（苏州）有限公司 | An automated spraying production line |
| CN108525944A (en) * | 2018-04-17 | 2018-09-14 | 佛山市冠诚达机械设备有限公司 | A kind of robot automatic glue-spraying production line |
-
2016
- 2016-03-08 CN CN201620175852.9U patent/CN205361776U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105521900A (en) * | 2016-03-08 | 2016-04-27 | 佳马机械涂覆科技（苏州）有限公司 | An automated spraying production line |
| CN105521900B (en) * | 2016-03-08 | 2018-05-15 | 东莞市联洲知识产权运营管理有限公司 | Automatic spraying production line |
| CN108525944A (en) * | 2018-04-17 | 2018-09-14 | 佛山市冠诚达机械设备有限公司 | A kind of robot automatic glue-spraying production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160706 Termination date: 20170308 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |