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CN205352643U - Solenoid valve leak testing device - Google Patents

Solenoid valve leak testing device Download PDF

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Publication number
CN205352643U
CN205352643U CN201521125456.7U CN201521125456U CN205352643U CN 205352643 U CN205352643 U CN 205352643U CN 201521125456 U CN201521125456 U CN 201521125456U CN 205352643 U CN205352643 U CN 205352643U
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Prior art keywords
valve
test
product
pressure sensor
opening valve
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Expired - Fee Related
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CN201521125456.7U
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Chinese (zh)
Inventor
杨飞
黄志辉
宋佳娜
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Wuxi Institute of Technology
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Wuxi Institute of Technology
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Abstract

本实用新型公开了一种电磁阀泄漏测试装置,它涉及电磁阀领域。它包括入口、空气滤清器、调压阀、第一开启阀、差压传感器、压力传感器、第二开启阀、第三开启阀、被测品、标准品;所述入口直接连接空气滤清器,空气滤清器连有调压阀,调压阀连接第一开启阀,第二开启阀与差压传感器并联后连接第一开启阀,第二开启阀的两端分别连接有被测品和标准品,被测品和标准品之间连有第三开启阀,压力传感器安装在第二开启阀与被测品之间。本实用新型有益效果为:它采用差压测量法进行测试,在产品检测时,要分别进行低压启动测试、高压启动测试、低压内泄漏测试、内泄漏测试和外泄漏测试,对测试合格的产品打标记,测试准确度高。

The utility model discloses a solenoid valve leakage testing device, which relates to the field of solenoid valves. It includes inlet, air filter, pressure regulating valve, first opening valve, differential pressure sensor, pressure sensor, second opening valve, third opening valve, tested product, standard product; the inlet is directly connected to the air filter The air filter is connected with a pressure regulating valve, the pressure regulating valve is connected with the first open valve, the second open valve is connected with the differential pressure sensor in parallel and then connected with the first open valve, and the two ends of the second open valve are respectively connected with the tested product and the standard product, a third opening valve is connected between the tested product and the standard product, and the pressure sensor is installed between the second opening valve and the tested product. The beneficial effects of the utility model are: it adopts the differential pressure measurement method for testing, and when the product is tested, the low-voltage start-up test, the high-voltage start-up test, the low-pressure internal leakage test, the internal leakage test and the external leakage test are respectively carried out, and the products that pass the test are tested. Marking, high test accuracy.

Description

一种电磁阀泄漏测试装置A solenoid valve leak test device

技术领域 technical field

本实用新型涉及电磁阀领域,具体涉及一种电磁阀泄漏测试装置。 The utility model relates to the field of solenoid valves, in particular to a leakage test device for solenoid valves.

背景技术 Background technique

电磁阀属于一种自动控制用电磁阀,其特征是主阀芯设计为由具有斜面接口的主阀环,空心定芯联动杆、回位弹簧、弹簧护杆以及锥形密封头组成的自定心密封结构,导阀芯设计为具有斜面接口的导阀环、定心回位弹簧、锥形密封头组成的自定心密封结构,具有防卡、耐温、密封性能好、工作频率高等优点。 Solenoid valve belongs to a kind of solenoid valve for automatic control, which is characterized in that the main valve core is designed as a self-defining valve ring consisting of a main valve ring with an inclined interface, a hollow centering linkage rod, a return spring, a spring guard rod and a conical sealing head. Self-centering sealing structure, the pilot valve core is designed as a self-centering sealing structure composed of a pilot valve ring with an inclined interface, a centering return spring, and a conical sealing head. It has the advantages of anti-seizing, temperature resistance, good sealing performance, and high operating frequency. .

电磁阀高质量的工作很关键,若电磁阀泄露,电磁阀将不能很好地工作,对整个系统的运行造成影响,需设计一种测试装置,来测试电磁阀是否泄漏。 The high-quality work of the solenoid valve is very important. If the solenoid valve leaks, the solenoid valve will not work well, which will affect the operation of the entire system. It is necessary to design a test device to test whether the solenoid valve is leaking.

实用新型内容 Utility model content

本实用新型的目的在于针对现有技术的缺陷和不足,提供一种结构简单、设计合理、使用方便的电磁阀泄漏测试装置,它采用差压测量法进行测试,在产品检测时,要分别进行低压启动测试、高压启动测试、低压内泄漏测试、内泄漏测试和外泄漏测试,对测试合格的产品打标记,测试准确度高。 The purpose of this utility model is to aim at the defects and deficiencies of the prior art, and provide a solenoid valve leakage testing device with simple structure, reasonable design and convenient use. Low-voltage start-up test, high-voltage start-up test, low-pressure internal leakage test, internal leakage test and external leakage test, mark the products that pass the test, and the test accuracy is high.

为了解决背景技术所存在的问题,本实用新型采用的技术方案为:它包括入口、空气滤清器、调压阀、第一开启阀、差压传感器、压力传感器、第二开启阀、第三开启阀、被测品、标准品;所述入口直接连接空气滤清器,空气滤清器连有调压阀,调压阀连接第一开启阀,第二开启阀与差压传感器并联后连接第一开启阀,第二开启阀的两端分别连接有被测品和标准品,被测品和标准品之间连有第三开启阀,压力传感器安装在第二开启阀与被测品之间。 In order to solve the problems existing in the background technology, the technical solution adopted by the utility model is as follows: it includes an inlet, an air filter, a pressure regulating valve, a first opening valve, a differential pressure sensor, a pressure sensor, a second opening valve, a third Opening valve, tested product, standard product; the inlet is directly connected to the air filter, the air filter is connected to a pressure regulating valve, the pressure regulating valve is connected to the first opening valve, and the second opening valve is connected in parallel with the differential pressure sensor The first open valve and the two ends of the second open valve are respectively connected with the tested product and the standard product, and the third open valve is connected between the tested product and the standard product, and the pressure sensor is installed between the second open valve and the tested product. between.

采用上述结构后,本实用新型有益效果为:它采用差压测量法进行测试,在产品检测时,要分别进行低压启动测试、高压启动测试、低压内泄漏测试、内泄漏测试和外泄漏测试,对测试合格的产品打标记,测试准确度高。 After adopting the above structure, the beneficial effect of the utility model is: it adopts the differential pressure measurement method to test, and when the product is tested, the low-voltage start-up test, the high-pressure start-up test, the low-pressure internal leakage test, the internal leakage test and the external leakage test are respectively carried out. Mark the products that pass the test, and the test accuracy is high.

附图说明 Description of drawings

图1为本实用新型的差压测量原理示意图。 Fig. 1 is a schematic diagram of the differential pressure measurement principle of the utility model.

附图标记说明:入口1、空气滤清器2、调压阀3、第一开启阀4、差压传感器5、压力传感器6、第二开启阀7、第三开启阀8、被测品9、标准品10。 Explanation of reference numerals: inlet 1, air filter 2, pressure regulating valve 3, first opening valve 4, differential pressure sensor 5, pressure sensor 6, second opening valve 7, third opening valve 8, product under test 9 , Standard 10.

具体实施方式 detailed description

下面结合附图,对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing, the utility model is described further.

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施方式,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施方式仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not intended to limit the present utility model.

如图1所示,本具体实施方式采用如下技术方案:它包括入口1、空气滤清器2、调压阀3、第一开启阀4、差压传感器5、压力传感器6、第二开启阀7、第三开启阀8、被测品9、标准品10;所述入口1直接连接空气滤清器2,空气滤清器2连有调压阀3,调压阀3连接第一开启阀4,第二开启阀7与差压传感器5并联后连接第一开启阀4,第二开启阀7的两端分别连接有被测品9和标准品10,被测品9和标准品10之间连有第三开启阀8,压力传感器6安装在第二开启阀7与被测品9之间。 As shown in Figure 1, this specific embodiment adopts the following technical scheme: it includes an inlet 1, an air filter 2, a pressure regulating valve 3, a first opening valve 4, a differential pressure sensor 5, a pressure sensor 6, and a second opening valve 7. The third opening valve 8, the tested product 9, and the standard product 10; the inlet 1 is directly connected to the air filter 2, the air filter 2 is connected to the pressure regulating valve 3, and the pressure regulating valve 3 is connected to the first opening valve 4. The second opening valve 7 is connected in parallel with the differential pressure sensor 5 and then connected to the first opening valve 4. The two ends of the second opening valve 7 are respectively connected with the tested product 9 and the standard product 10, and between the tested product 9 and the standard product 10 A third opening valve 8 is connected between them, and the pressure sensor 6 is installed between the second opening valve 7 and the tested object 9 .

差压测量的原理如下,压缩空气自入口1进入,通过空气滤清器2,经调压阀3到达第一开启阀4,第一开启阀4打开,第二开启阀7接通,第三开启阀8断开。向被测品9和标准品10加压,压力传感器6显示充气压力值,关闭阀第一开启阀4,切断标准品10的电磁阀容腔与压缩空气源的联接,若压力传感器6检测到电磁阀存在大泄漏,则检测中断并报警,第三开启阀8自动打开排气,结束检测;若没有大泄漏,则第二开启阀7保持打开,导通被测品9和标准品10之间的气体,然后关闭第二开启阀7,隔离被测品9和标准品10之间的气体,由高灵敏度的差压传感器5测出二者之间的压力差,判断测试物是否泄漏。检测结束时,第三开启阀8打开,将测试仪以及被测品9和标准品10中的气体排入大气中。 The principle of differential pressure measurement is as follows. Compressed air enters from the inlet 1, passes through the air filter 2, and reaches the first opening valve 4 through the pressure regulating valve 3. The first opening valve 4 is opened, the second opening valve 7 is connected, and the third The opening valve 8 is disconnected. Pressurize the tested product 9 and the standard product 10, the pressure sensor 6 displays the inflation pressure value, close the valve and open the valve 4 first, cut off the connection between the solenoid valve chamber of the standard product 10 and the compressed air source, if the pressure sensor 6 detects If there is a large leakage in the solenoid valve, the detection will be interrupted and an alarm will be issued, and the third opening valve 8 will automatically open to exhaust, and the detection will end; Then close the second opening valve 7 to isolate the gas between the tested product 9 and the standard product 10, and measure the pressure difference between the two by the high-sensitivity differential pressure sensor 5 to determine whether the test object leaks. At the end of the test, the third opening valve 8 is opened to discharge the gas in the tester, the tested product 9 and the standard product 10 into the atmosphere.

在差压测量回路中,标准品10是一个与被测品9具有相同容积的无泄漏密闭腔体。在同一个气源作用下,如果被测品9不存在泄漏,则两者的压力应该是相等的,差压传感器5检测到的压差为零;如果被测品9存在泄漏,其压力会逐渐下降,差压传感器5两个压力腔的压力差不为零,压力传感器6输出一个电压值,这个值经过A/D转换,传送给工控机,进行处理。 In the differential pressure measurement circuit, the standard product 10 is a leak-free airtight cavity with the same volume as the tested product 9 . Under the action of the same air source, if there is no leakage in the tested product 9, the pressures of the two should be equal, and the pressure difference detected by the differential pressure sensor 5 is zero; if there is a leak in the tested product 9, the pressure will be Gradually decrease, the pressure difference between the two pressure chambers of the differential pressure sensor 5 is not zero, and the pressure sensor 6 outputs a voltage value, which is converted by A/D and sent to the industrial computer for processing.

在产品检测时,要分别进行低压启动测试、高压启动测试、低压内泄漏测试、内泄漏测试和外泄漏测试,并对测试合格的产品打标记。 During product testing, low-voltage start-up test, high-voltage start-up test, low-voltage internal leakage test, internal leakage test and external leakage test shall be carried out respectively, and the products that pass the test shall be marked.

本具体实施方式采用差压测量法进行测试,测试准确度高。 In this specific embodiment, the differential pressure measurement method is used for testing, and the testing accuracy is high.

以上所述,仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。 The above is only used to illustrate the technical solution of the utility model without limitation, other modifications or equivalent replacements made by those skilled in the art to the technical solution of the utility model, as long as they do not depart from the spirit and scope of the technical solution of the utility model , should be covered in the scope of the claims of the present utility model.

Claims (1)

1.一种电磁阀泄漏测试装置,其特征在于包括入口(1)、空气滤清器(2)、调压阀(3)、第一开启阀(4)、差压传感器(5)、压力传感器(6)、第二开启阀(7)、第三开启阀(8)、被测品(9)、标准品(10);所述入口(1)直接连接空气滤清器(2),空气滤清器(2)连有调压阀(3),调压阀(3)连接第一开启阀(4),第二开启阀(7)与差压传感器(5)并联后连接第一开启阀(4),第二开启阀(7)的两端分别连接有被测品(9)和标准品(10),被测品(9)和标准品(10)之间连有第三开启阀(8),压力传感器(6)安装在第二开启阀(7)与被测品(9)之间。 1. A solenoid valve leakage test device is characterized in that it comprises an inlet (1), an air filter (2), a pressure regulating valve (3), a first opening valve (4), a differential pressure sensor (5), a pressure sensor (6), second opening valve (7), third opening valve (8), tested product (9), standard product (10); the inlet (1) is directly connected to the air filter (2), The air filter (2) is connected with a pressure regulating valve (3), and the pressure regulating valve (3) is connected with the first opening valve (4), and the second opening valve (7) is connected in parallel with the differential pressure sensor (5) and then connected with the first Open the valve (4), the two ends of the second opening valve (7) are respectively connected with the tested product (9) and the standard product (10), between the tested product (9) and the standard product (10) is connected with a third The valve (8) is opened, and the pressure sensor (6) is installed between the second opening valve (7) and the tested product (9).
CN201521125456.7U 2015-12-30 2015-12-30 Solenoid valve leak testing device Expired - Fee Related CN205352643U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106525358A (en) * 2016-12-20 2017-03-22 北京西门子西伯乐斯电子有限公司 Valve pressure testing system and method
CN107228745A (en) * 2017-07-14 2017-10-03 深圳市高晟智能装备有限公司 A kind of ball valve air tightness testing method and test system
CN107677429A (en) * 2017-08-18 2018-02-09 湖南军成科技有限公司 A kind of air-tightness detection device and its detection method
CN107782505A (en) * 2017-11-24 2018-03-09 中山市铧禧电子科技有限公司 A Proportional Valve Leakage Testing Device
CN109297653A (en) * 2018-10-07 2019-02-01 浙江万向精工有限公司 A kind of anti-lock braking system solenoid valve leak testing method and device
CN109708826A (en) * 2018-12-17 2019-05-03 成都秦川物联网科技股份有限公司 A kind of differential pressure type detection system and method
CN116202710A (en) * 2022-12-30 2023-06-02 天信仪表集团有限公司 Gas circuit structure, pressure testing device and method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106525358A (en) * 2016-12-20 2017-03-22 北京西门子西伯乐斯电子有限公司 Valve pressure testing system and method
CN106525358B (en) * 2016-12-20 2020-02-18 北京西门子西伯乐斯电子有限公司 Valve pressure testing system and method
CN107228745A (en) * 2017-07-14 2017-10-03 深圳市高晟智能装备有限公司 A kind of ball valve air tightness testing method and test system
CN107677429A (en) * 2017-08-18 2018-02-09 湖南军成科技有限公司 A kind of air-tightness detection device and its detection method
CN107782505A (en) * 2017-11-24 2018-03-09 中山市铧禧电子科技有限公司 A Proportional Valve Leakage Testing Device
CN109297653A (en) * 2018-10-07 2019-02-01 浙江万向精工有限公司 A kind of anti-lock braking system solenoid valve leak testing method and device
CN109708826A (en) * 2018-12-17 2019-05-03 成都秦川物联网科技股份有限公司 A kind of differential pressure type detection system and method
CN116202710A (en) * 2022-12-30 2023-06-02 天信仪表集团有限公司 Gas circuit structure, pressure testing device and method

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