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CN205346299U - Fully automatic laser engraving and tape packaging machine for hardware products - Google Patents

Fully automatic laser engraving and tape packaging machine for hardware products Download PDF

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Publication number
CN205346299U
CN205346299U CN201620101925.XU CN201620101925U CN205346299U CN 205346299 U CN205346299 U CN 205346299U CN 201620101925 U CN201620101925 U CN 201620101925U CN 205346299 U CN205346299 U CN 205346299U
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CN
China
Prior art keywords
carrier band
carrier tape
automatic laser
carrier
package machine
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Expired - Fee Related
Application number
CN201620101925.XU
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Chinese (zh)
Inventor
邓建辉
叶见平
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Dongguan City Future Star Metal Products Co ltd
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Dongguan City Future Star Metal Products Co ltd
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Priority to CN201620101925.XU priority Critical patent/CN205346299U/en
Application granted granted Critical
Publication of CN205346299U publication Critical patent/CN205346299U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses and provides a can reduce cost of labor, reduce intensity of labour, productivity gain and reduce the full-automatic radium carving of little five metals product and carrier band packaging machine of defective rate. This full-automatic radium carving and carrier band packaging machine includes the frame, five metals charging tray material feeding unit, radium carving device, CCD detection device, the polycell breaks the device, manipulator handling device, the carrier band blowing device, the carrier band delivery track, the lid area blowing device, sealing device and finished product material collecting device, the formula of book product area that five metals charging tray material feeding unit sent out is through radium-shine of radium carving device, be guided to polycell breaking device and break behind CCD detection device detection direction, carry into the carrier band inslot of the carrier band of being emitted by carrier band blowing device with the product after the punching off by manipulator handling device, the lid area that lid area blowing device emitted then passes through sealing device with the carrier band heat-seal, reach finished product material collecting device at last and collect. The utility model discloses but wide application in little hardware product's carrier band encapsulation field.

Description

小五金产品全自动镭雕和载带封装机Fully automatic laser engraving and tape packaging machine for hardware products

技术领域technical field

本实用新型涉及一种小五金产品全自动镭雕和载带封装机。The utility model relates to a fully automatic laser engraving and tape-carrying packaging machine for hardware products.

背景技术Background technique

目前,现有的小五金产品镭雕、CCD检查、冲断、载带包装是由作业人员先把小五金产品冲断,然后在镭雕机上对单个的产品进行雕刻,雕刻完的产品进行CCD检测,然后在将产品放人载带机上盖好盖带后进行封装,同时靠肉眼辨别产品方向。作业人员在作业期间由于情绪、身体疲劳等容易造成产品漏放,又或者小五金产品装载带方向易装反,使得产品需要返工,因此造成效率低甚至不良品流出。At present, for the existing laser engraving, CCD inspection, punching, and tape-carrying packaging of hardware products, the operator first punches the hardware products, and then engraves a single product on the laser engraving machine, and the engraved products are tested by CCD. Then put the product on the tape carrier and cover it with a cover tape before packaging, and at the same time, identify the direction of the product with the naked eye. During the operation period, due to emotional and physical fatigue, the operators may easily cause products to be missed, or the direction of the loading belt of hardware products may be reversed, so that the products need to be reworked, resulting in low efficiency or even outflow of defective products.

实用新型内容Utility model content

本实用新型所要解决的技术问题是克服现有技术的不足,提供一种能降低人工成本、降低劳动强度、提高生产率以及降低不良率的小五金产品全自动镭雕和载带封装机。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, and provide a fully automatic laser engraving and tape-carrying packaging machine for hardware products that can reduce labor costs, labor intensity, increase productivity and lower defective rate.

本实用新型所采用的技术方案是:本实用新型包括机架和设置在所述机架上的五金料盘送料装置、镭雕装置、CCD检测装置、多单元冲断装置、机械手搬运装置、载带放料装置、载带输送轨道、盖带放料装置、热封装置以及成品收料装置,所述五金料盘送料装置送出的卷式产品带经过所述镭雕装置的镭射,经过所述CCD检测装置检测方向后被引导至所述多单元冲断装置冲断,由所述机械手搬运装置将冲断后的产品搬入由所述载带放料装置放出且沿所述载带输送轨道输送的载带的载带槽内,所述盖带放料装置放出的盖带则与装置有产品的载带经所述热封装置的热封,最后到达成品收料装置进行收取。The technical solution adopted by the utility model is: the utility model comprises a frame and a metal tray feeding device, a laser engraving device, a CCD detection device, a multi-unit punching device, a manipulator handling device, a carrier Belt unwinding device, carrier tape conveying track, cover tape unloading device, heat sealing device and finished product receiving device, the roll-type product belt sent out by the hardware tray feeding device passes through the laser of the laser engraving device, and passes through the laser engraving device. After the CCD detection device detects the direction, it is guided to the multi-unit punching device for punching, and the punched product is carried by the manipulator handling device into the conveyor belt discharged by the carrier tape discharge device and transported along the carrier tape conveying track. In the tape slot of the carrier tape, the cover tape released by the cover tape unwinding device is heat-sealed by the heat-sealing device with the carrier tape equipped with products, and finally arrives at the finished product receiving device for collection.

优化的,所述小五金产品全自动镭雕和载带封装机还包括显示器和控制装置,所述控制装置分别与所述显示器、所述五金料盘送料装置、所述镭雕装置、所述CCD检测装置、所述多单元冲断装置、所述机械手搬运装置、所述载带放料装置、所述盖带放料装置、所述热封装置以及所述成品收料装置电连接。Optimally, the automatic laser engraving and tape carrier packaging machine for small hardware products also includes a display and a control device, and the control device is connected to the display, the hardware tray feeding device, the laser engraving device, and the CCD respectively. The detection device, the multi-unit punching device, the manipulator handling device, the carrier tape discharging device, the cover tape discharging device, the heat sealing device and the finished product receiving device are electrically connected.

优化的,所述小五金产品全自动镭雕和载带封装机还包括与所述控制装置电连接的光纤定位传感器和空料检测传感器。Optimally, the automatic laser engraving and tape packaging machine for hardware products further includes an optical fiber positioning sensor and an empty material detection sensor electrically connected to the control device.

优化的,所述热封装置的后方且位于所述载带输送轨道的上方还可以设置封装压紧装置。Optimally, a package pressing device may be provided behind the heat-sealing device and above the carrier tape conveying track.

优化的,所述小五金产品全自动镭雕和载带封装机还包括设置在所述盖带放料装置后方的盖带导向轮。Optimally, the automatic laser engraving and tape packaging machine for small hardware products further includes a cover tape guide wheel arranged behind the cover tape discharging device.

本实用新型的有益效果是:由于本实用新型包括机架和设置在所述机架上的五金料盘送料装置、镭雕装置、CCD检测装置、多单元冲断装置、机械手搬运装置、载带放料装置、载带输送轨道、盖带放料装置、热封装置以及成品收料装置,所述五金料盘送料装置送出的卷式产品带经过所述镭雕装置的镭射,经过所述CCD检测装置检测方向后被引导至所述多单元冲断装置冲断,由所述机械手搬运装置将冲断后的产品搬入由所述载带放料装置放出且沿所述载带输送轨道输送的载带的载带槽内,所述盖带放料装置放出的盖带则与装置有产品的载带经所述热封装置的热封,最后到达成品收料装置进行收取,通过上述结构,可有效的将产品依次按照镭射、CCD检测、机械手搬运与载带封装四工序同时进行工作生产,生产途中无需作业人员协助操作,完全实现自动化生产,所以本实用新型能降低人工成本、降低劳动强度、提高生产率以及降低不良率。The beneficial effects of the utility model are: because the utility model includes a frame and a metal tray feeding device arranged on the frame, a radium engraving device, a CCD detection device, a multi-unit punching device, a manipulator handling device, and a carrier tape Unwinding device, carrier tape conveying track, cover tape unwinding device, heat sealing device and finished product receiving device, the roll-type product belt sent out by the hardware tray feeding device passes through the laser of the laser engraving device, and passes through the CCD After the detection device detects the direction, it is guided to the multi-unit punching device for punching, and the punched product is carried by the manipulator handling device into the carrier that is released by the carrier tape unloading device and transported along the carrier tape conveying track. In the carrier tape groove of the tape, the cover tape released by the cover tape discharging device is heat-sealed with the carrier tape with the product on the device, and finally reaches the finished product receiving device for collection. Through the above structure, it can Effectively, the product is simultaneously produced in accordance with the four processes of laser, CCD detection, manipulator handling and tape packaging. During the production process, no operator is required to assist in the operation, and fully automated production is realized. Therefore, the utility model can reduce labor costs and labor intensity. Improve productivity and reduce defect rate.

附图说明Description of drawings

图1是本实用新型的示意图;Fig. 1 is the schematic diagram of the utility model;

图2是本实用新型的示意图。Fig. 2 is a schematic diagram of the utility model.

具体实施方式detailed description

如图1、图2所示,本实用新型包括机架1和设置在所述机架1上的五金料盘送料装置2、镭雕装置3、CCD检测装置4、多单元冲断装置5、机械手搬运装置6、载带放料装置7、载带输送轨道8、盖带放料装置9、热封装置10、成品收料装置11、显示器12和控制装置13,为了便于生产和缩小整体的体积,所述机架1包括主机架101、镭雕机架102和五金料盘机架103,所述镭雕机架102用于承载所述镭雕装置3,所述五金料盘机架103用于承载五金料盘送料装置2,所述主机架101用于承载余下的装置,小五金产品生产工艺上改进,把原来冲压一个个散体形式改为卷体形式,卷式产品带设置在所述五金料盘送料装置2上,所述五金料盘送料装置2送出的卷式产品带经过所述镭雕装置3的镭射,实际工作中,所述五金料盘送料装置2是根椐产品要求,以4mm、8mm、16mm为一个单元长度向所述镭雕装置3内送料,经过定位治具定位镭雕后,经过所述CCD检测装置4检测方向后被引导至所述多单元冲断装置5冲断,所述CCD检测装置4用于对小五金产品的前后方向进行判断,五金产品经过所述多单元冲断装置5的模具冲切后变成一个个产品,由所述机械手搬运装置6将冲断后的产品搬入由所述载带放料装置7放出且沿所述载带输送轨道8输送的载带的载带槽内,所述载带输送轨道8设置在所述机械手搬运装置6的旁侧,用于引导从所述载带放料装置7放出的载带的运动轨迹,所述盖带放料装置9设置在所述载带输送轨道8的上方,其引出的盖带则与装置有产品的载带经所述热封装置10的热封,最后到达成品收料装置11进行收取,所述控制装置13则分别与所述显示器12、所述五金料盘送料装置2、所述镭雕装置3、所述CCD检测装置4、所述多单元冲断装置5、所述机械手搬运装置6、所述载带放料装置7、所述盖带放料装置9、所述热封装置10以及所述成品收料装置11电连接,为了保证热封的效果,所述热封装置10的后方且位于所述载带输送轨道8的上方还可以设置封装压紧装置14,用于对所述热封装置10加热封装后的盖带和载带进一步压紧。As shown in Fig. 1 and Fig. 2, the utility model includes a frame 1 and a metal tray feeding device 2 arranged on the frame 1, a laser engraving device 3, a CCD detection device 4, a multi-unit punching device 5, Manipulator handling device 6, carrier tape discharging device 7, carrier tape conveying track 8, cover tape discharging device 9, heat sealing device 10, finished product receiving device 11, display 12 and control device 13, in order to facilitate production and reduce the overall Volume, the frame 1 includes a main frame 101, a laser engraving frame 102 and a hardware tray frame 103, the laser engraving frame 102 is used to carry the laser engraving device 3, and the hardware tray frame 103 It is used to carry the hardware tray feeding device 2, and the main frame 101 is used to carry the remaining devices. The production process of hardware products is improved, and the original stamping form is changed from a loose form to a roll form, and the roll product belt is set on the place. On the hardware tray feeding device 2, the roll-type product belt sent by the hardware tray feeding device 2 passes through the laser of the laser engraving device 3. In actual work, the hardware tray feeding device 2 is based on product requirements. , with 4mm, 8mm, 16mm as a unit length to feed into the radium engraving device 3, after positioning the radium engraving with the positioning jig, it is guided to the multi-unit punching device after passing the detection direction of the CCD detection device 4 5 punching, the CCD detection device 4 is used to judge the front and rear directions of the hardware products, and the hardware products become individual products after being punched by the dies of the multi-unit punching device 5, and are transported by the manipulator 6 The punched product is moved into the carrier tape groove of the carrier tape released by the carrier tape discharge device 7 and conveyed along the carrier tape conveying track 8, and the carrier tape conveying track 8 is arranged on the manipulator handling device 6 The side of the carrier tape is used to guide the movement track of the carrier tape released from the carrier tape discharge device 7. The cover tape discharge device 9 is arranged above the carrier tape delivery track 8, and the cover tape drawn out is then The carrier tape with the product with the device is heat-sealed by the heat-sealing device 10, and finally reaches the finished product receiving device 11 for collection, and the control device 13 is respectively connected with the display 12, the hardware tray feeding device 2, The laser engraving device 3, the CCD detection device 4, the multi-unit punching device 5, the manipulator handling device 6, the carrier tape discharge device 7, the cover tape discharge device 9, the The heat-sealing device 10 and the finished product receiving device 11 are electrically connected. In order to ensure the effect of heat-sealing, a package pressing device 14 can also be provided behind the heat-sealing device 10 and above the carrier tape conveying track 8, It is used to further compress the cover tape and the carrier tape after the heat-sealing device 10 heats and seals.

另外,为了进一步提高产品的良品率和避免返工,本实用新型还包括与所述控制装置13电连接的光纤定位传感器和空料检测传感器,在所述盖带放料装置9的左下方(运动方向后方)设置了盖带导向轮15。In addition, in order to further improve the yield of products and avoid rework, the utility model also includes an optical fiber positioning sensor and an empty material detection sensor electrically connected to the control device 13. Direction rear) is provided with cover belt guiding wheel 15.

本实用新型可广泛应用于小五金产品的载带封装领域。The utility model can be widely used in the field of carrier tape packaging of hardware products.

Claims (5)

1. hardware product Full-automatic laser etching and carrier tape package machine, it is characterized in that: described hardware product Full-automatic laser etching and carrier tape package machine include frame (1) and five metals magazine feed device (2) being arranged in described frame (1), laser carving device (3), CCD detecting device (4), multiple-unit die-cutting apparatus (5), Manipulator Transportation device (6), carrier band discharging device (7), carrier band delivery track (8), cover strip discharging device (9), hot sealing device (10) and finished product material collecting device (11), the roll good band that described five metals magazine feed device (2) is sent is radium-shine through described laser carving device (3), behind described CCD detecting device (4) detection direction, it is directed to described multiple-unit die-cutting apparatus (5) thrust, by described Manipulator Transportation device (6) product after thrusting moved in the carrier band groove of the carrier band released by described carrier band discharging device (7) and carry along described carrier band delivery track (8), the cover strip that described cover strip discharging device (9) is released then has the carrier band heat-sealing through described hot sealing device (10) of product with device, finally arrive finished product material collecting device (11) to collect.
2. hardware product Full-automatic laser etching according to claim 1 and carrier tape package machine, it is characterized in that: described hardware product Full-automatic laser etching and carrier tape package machine also include display (12) and control device (13), described control device (13) respectively with described display (12), described five metals magazine feed device (2), described laser carving device (3), described CCD detecting device (4), described multiple-unit die-cutting apparatus (5), described Manipulator Transportation device (6), described carrier band discharging device (7), described cover strip discharging device (9), described hot sealing device (10) and described finished product material collecting device (11) electrical connection.
3. hardware product Full-automatic laser etching according to claim 2 and carrier tape package machine, it is characterised in that: described hardware product Full-automatic laser etching and carrier tape package machine also include the fiber orientation sensor and the sky material detection sensor that electrically connect with described control device (13).
4. hardware product Full-automatic laser etching according to any one of claims 1 to 3 and carrier tape package machine, it is characterised in that: the rear of described hot sealing device (10) and be positioned at the top of described carrier band delivery track (8) encapsulation hold down gag (14) can also be set.
5. hardware product Full-automatic laser etching according to any one of claims 1 to 3 and carrier tape package machine, it is characterised in that: described hardware product Full-automatic laser etching and carrier tape package machine also include the cover strip directive wheel (15) being arranged on described cover strip discharging device (9) rear.
CN201620101925.XU 2016-01-30 2016-01-30 Fully automatic laser engraving and tape packaging machine for hardware products Expired - Fee Related CN205346299U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106670611A (en) * 2016-08-26 2017-05-17 温州市宝饰五金制品有限公司 Safe bath towel holder welding device for bathroom hardware manufacturing
CN108313798A (en) * 2018-01-31 2018-07-24 天津市洪大星光科技有限公司 A kind of replacement carrier band charging tray intelligence equipment
CN108772631A (en) * 2018-06-29 2018-11-09 福立旺精密机电(中国)股份有限公司 A kind of laser carving and carrier band packaging integrated machine
CN110356613A (en) * 2019-07-16 2019-10-22 安徽三优光电科技有限公司 A kind of fully automatic vacuum packing device for SMD element

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106670611A (en) * 2016-08-26 2017-05-17 温州市宝饰五金制品有限公司 Safe bath towel holder welding device for bathroom hardware manufacturing
CN106670611B (en) * 2016-08-26 2019-03-12 厦门埃菲铁件有限公司 A kind of bathroom hardware production safety-type welder of bath towel holder
CN108313798A (en) * 2018-01-31 2018-07-24 天津市洪大星光科技有限公司 A kind of replacement carrier band charging tray intelligence equipment
CN108772631A (en) * 2018-06-29 2018-11-09 福立旺精密机电(中国)股份有限公司 A kind of laser carving and carrier band packaging integrated machine
CN110356613A (en) * 2019-07-16 2019-10-22 安徽三优光电科技有限公司 A kind of fully automatic vacuum packing device for SMD element

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160629

Termination date: 20210130

CF01 Termination of patent right due to non-payment of annual fee