CN205341308U - Automatic inspection equipment of round steel ultrasonic wave - Google Patents
Automatic inspection equipment of round steel ultrasonic wave Download PDFInfo
- Publication number
- CN205341308U CN205341308U CN201521063258.2U CN201521063258U CN205341308U CN 205341308 U CN205341308 U CN 205341308U CN 201521063258 U CN201521063258 U CN 201521063258U CN 205341308 U CN205341308 U CN 205341308U
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- China
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- raceway
- round steel
- driving box
- ultrasonic inspection
- inspection equipment
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- Expired - Fee Related
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model provides an automatic inspection equipment of round steel ultrasonic wave, picks out part and automatic control part including feed mechanism part, ultrasonic flaw detection detection part, the ejection of compact and the wounded material arranged in proper order, wherein, the feed mechanism parts include material loading raceway, front wheel driving V type gyro wheel groove and stirring mechanism, and this stirring mechanism inserts and puts between transverse arrangement's material loading raceway and front wheel driving V type gyro wheel groove, the ultrasonic flaw detection detection part including the first drive case, second drive case, supersonic wave inspection equipment, centering elevating system, the third drive case that set up on the chassis and arrange in proper order, weather with marking mechanism and fourth drive case, centering elevating system sets up in supersonic wave inspection equipment's below, turn -down rig, a qualified raceway and the defect piece raceway that the part includes transverse arrangement is picked out with hindering the material to the ejection of compact, and this turn -down rig is located between qualified raceway and the defect piece raceway, the automatic control part is connected feed mechanism part, ultrasonic flaw detection detection part and the ejection of compact respectively and is hindered the material and pick out the part. The utility model provides high detection efficiency has the precision height, the wide advantage of application scope.
Description
Technical field
The utility model relates to the testing equipment of steel, particularly relate to a kind of round steel automatic ultrasonic inspection equipment, belong to technical field of measurement and test.
Background technology
Difference according to detection mode, the ultrasound examination of steel can be divided into manually flaw detection and automatic flaw detection two kinds.Manually flaw detection has that investment is low, use the advantages such as flexible, and steel plant adopt this kind of mode mostly.But manually flaw detection there is also many shortcomings that cannot make up: first, flaw detection time length, production efficiency are low；Second, flaw detection operation labor intensity is big, it is easy to cause the fatigue of personnel；3rd, operation being difficult to ensure that, ultrasound beamformer 100% ground covers the surface of tested steel, Lou visits thus inevitably causing and visit by mistake；4th, because inspection speed is slow, manually detection is difficult in adapt to the requirement of the big production of modernization.
Accordingly, it would be desirable to a kind of automated ultrasonic flaw detecting equipment of exploitation, to replace manual flaw detection.
Utility model content
The purpose of this utility model is in that, overcomes the deficiencies in the prior art, it is provided that a kind of round steel automatic ultrasonic inspection equipment, it is possible to replaces manually flaw detection, automatically detects the scar site of round steel, improves inspection speed, reaches to improve the effect of production efficiency and accuracy of detection.
This utility model solves its technical problem and be the technical scheme is that
A kind of round steel automatic ultrasonic inspection equipment, picks out parts and automatic control component including the feed mechanism parts being arranged in order, ultrasonic inspection detection part, discharging and wound material；Described feed mechanism parts include the feeding raceway for putting into described round steel, for the front wheel driving V-type roller groove of feeding with for described round steel being moved the material stirring-up mechanism to described front wheel driving V-type roller groove, this material stirring-up mechanism is folded between transversely arranged described feeding raceway and front wheel driving V-type roller groove；The first driving box, the second driving box, ultrasonic test equipment, centering elevating mechanism, the 3rd driving box that described ultrasonic inspection detection part includes being arranged on chassis and be arranged in order, drying up and marking mechanism and the 4th driving box, this centering elevating mechanism is arranged at the lower section of described ultrasonic test equipment；Described discharging is picked out parts with wound material and is included transversely arranged turn-down rig, pieces O.K. raceway and defect part raceway, and this turn-down rig is between described pieces O.K. raceway and defect part raceway；Described automatic control component connects described feed mechanism parts, ultrasonic inspection detection part and discharging respectively and parts picked out by wound material.
Further, the structure of described the first driving box, the second driving box, the 3rd driving box and the 4th driving box is identical, includes casing, V-type roller, hold-down mechanism and motor respectively, described casing is provided with in order to the through hole by described round steel.
Further, described centering elevating mechanism includes linear bearing, guide post and ball screw.
Compared with prior art, this utility model can detect round steel scar site automatically, and inspection speed is fast, save the time of flaw detection, can accurately follow the tracks of the round steel of different radii simultaneously, decrease the probability Lou visited and visit by mistake, improve the precision of detection, reduce the labor intensity of operation；The advantage that described automatic flaw detection apparatus has simple in construction, easily operated, accuracy of detection is high, applied widely, substantially increases production efficiency, has adapted to the demand of the big production of modernization.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the partial enlarged drawing of feed mechanism parts.
Fig. 3 is the structural representation of ultrasonic inspection detection part.
Fig. 4 is the schematic diagram of driving box.
Fig. 5 is the schematic diagram of V-type roller and hold-down mechanism.
Fig. 6 is V-type roller and hold-down mechanism schematic diagram.
Fig. 7 is the structural representation that parts picked out by discharging and wound material.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, round steel automatic ultrasonic inspection equipment described in the utility model is described in further detail, but protection domain of the present utility model should do not limited with this.
Refer to Fig. 1, it is illustrated that feed mechanism parts 1, ultrasonic inspection detection part 2, discharging and wound material that a kind of round steel automatic ultrasonic inspection equipment includes arranging along described round steel direction of advance (in figure shown in arrow) successively pick out parts 3 and automatic control component (not shown).
Referring to Fig. 2, described feed mechanism parts 1 include feeding raceway 11, front wheel driving V-type roller groove 13 and material stirring-up mechanism 12.Described feeding raceway 11 is used for putting into described round steel；The long 9.2M of described front wheel driving V-type roller groove 13, is used for being fed to described ultrasonic inspection detection part 2；Described material stirring-up mechanism 12 is folded between transversely arranged described feeding raceway 11 and front wheel driving V-type roller groove 13, for described round steel is mobile to described front wheel driving V-type roller groove 13 by upset on described feeding raceway 11.
Described ultrasonic inspection detection part 2 is host machine part of the present utility model, refer to Fig. 3, including first driving box the 21, second driving box 22 being arranged on chassis 28 and being arranged in order, (ROWA) ultrasonic test equipment 23, centering elevating mechanism the 24, the 3rd driving box 25, dry up and marking mechanism 26 and the 4th driving box 27.
Described centering elevating mechanism 24 is arranged at the lower section of described ultrasonic test equipment 23, including linear bearing, guide post and ball screw.Described centering elevating mechanism 24 automatic lifting can make described ultrasonic test equipment 23 realize the centering with round steel, sees Fig. 6.Described ultrasonic test equipment 23 is for detecting described round steel.Described drying up dries up with marking mechanism 26 for the round steel high pressure valve that tested rear water is wet and defect round steel is made labelling.
First described driving box the 21, second driving box the 22, the 3rd driving box 25 is identical with the structure of the 4th driving box 27, incorporated by reference to consulting Fig. 4 and Fig. 5, include casing 41, V-type roller 44, hold-down mechanism 43 and motor 45 respectively, described casing 41 is provided with in order to by the through hole 42 of described round steel.Four driving box 21,22,25 and 27 are used for driving described round steel to advance.
Refer to Fig. 7, described discharging and wound material pick out parts 3 provide buffering to stop for the round steel after detection, certified products discharging and have and hinder defect round steel and pick out, including transversely arranged turn-down rig 31, pieces O.K. raceway 32 and defect part raceway 33, this turn-down rig 31 is between described pieces O.K. raceway 32 and defect part raceway 33.
Described automatic control component (not shown) connects described feed mechanism parts 1, ultrasonic inspection detection part 2 and discharging respectively and parts 3 picked out by wound material, and they are sent the instruction of running automatically.
Work process of the present utility model is as follows:
After tested round steel is put to described feeding raceway 11, arrangement waits, tested round steel is ploughed under one by one in described front wheel driving V-type roller groove 13 by described material stirring-up mechanism 12 automatically by the instruction of automatic control component, round steel is quickly accelerated to the speed close to 1.3M/S by roller in roller groove, enters the first driving box 21 of described ultrasonic inspection detection part 2.
Hold-down mechanism 43 in described first driving box 21 compresses tested round steel immediately under instructions operable, makes round steel both obtain the front line speed of 1.5M/S, simultaneously by accurate limiting on standard water horizontal line.Under the at-once monitor of automatic control component and entrance or the signal instruction that leaves, described first driving box the 21, second driving box the 22, the 3rd driving box 25 and the 4th driving box 27 perform compression and the release of hold-down mechanism 43 successively.
The round steel high pressure valve that tested rear water is wet is dried up by described drying up with marking mechanism 26, when scar being detected, ultrasonic test equipment 23 sends signal, the computer arithmetic system of automatic control component calculates the scar distance of positions immediately from the value of mark position and time, when round steel proceeds to mark position, ink-jet marking head make labelling.
Owing to the diameter of tested round steel is likely 10～60mm, therefore round steel center of circle horizontal line in described front wheel driving V-type roller groove 13 and driving box can because round steel diameter is different downward shift, therefore when the round steel of a certain diameter of detection, the central horizontal line of described ultrasonic inspection detection part 2 needs upper (or under) mobile to ensure that round steel centrage is identical with the centrage of described ultrasonic inspection detection part 2, described centering elevating mechanism 24 is after receiving the deviation value signal of front end, automatic lifting makes described ultrasonic test equipment 23 realize centering and (it should be noted that centering process needs after determining the round steel of tested batch, first extract in initial workpiece introducing equipment and carry out centering).Described round steel in described first driving box 21 by accurate limiting on standard water horizontal line, described round steel no matter diameter, its center of circle horizontal line keeps coincideing with described ultrasonic test equipment 23 centrage.
Round steel after detection enter described discharging with hinder material and pick out parts 3 after, qualified round steel is turned over toward qualified side's raceway 32 by described material stirring-up mechanism 31, is turned over by defect round steel toward NG side's raceway.
This utility model can accurately follow the tracks of round steel, and the round steel of different radii can be detected automatically, save the time of flaw detection, thus improve production efficiency, greatly reduce the probability Lou visited and visit by mistake simultaneously, substantially increase the precision of detection, and expand the scope of use, in ultrasonic examination field, there is good use value.
Claims (3)
1. a round steel automatic ultrasonic inspection equipment, it is characterised in that: feed mechanism parts, ultrasonic inspection detection part, discharging and wound material that described automatic flaw detection apparatus includes being arranged in order pick out parts and automatic control component；Described feed mechanism parts include the feeding raceway for putting into described round steel, for the front wheel driving V-type roller groove of feeding with for described round steel being moved the material stirring-up mechanism to described front wheel driving V-type roller groove, this material stirring-up mechanism is folded between transversely arranged described feeding raceway and front wheel driving V-type roller groove；The first driving box, the second driving box, ultrasonic test equipment, centering elevating mechanism, the 3rd driving box that described ultrasonic inspection detection part includes being arranged on chassis and be arranged in order, drying up and marking mechanism and the 4th driving box, this centering elevating mechanism is arranged at the lower section of described ultrasonic test equipment；Described discharging is picked out parts with wound material and is included transversely arranged turn-down rig, pieces O.K. raceway and defect part raceway, and this turn-down rig is between described pieces O.K. raceway and defect part raceway；Described automatic control component connects described feed mechanism parts, ultrasonic inspection detection part and discharging respectively and parts picked out by wound material.
2. round steel automatic ultrasonic inspection equipment according to claim 1, it is characterized in that: the structure of described the first driving box, the second driving box, the 3rd driving box and the 4th driving box is identical, include casing, V-type roller, hold-down mechanism and motor respectively, described casing is provided with in order to the through hole by described round steel.
3. round steel automatic ultrasonic inspection equipment according to claim 1, it is characterised in that: described centering elevating mechanism includes linear bearing, guide post and ball screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521063258.2U CN205341308U (en) | 2015-12-17 | 2015-12-17 | Automatic inspection equipment of round steel ultrasonic wave |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521063258.2U CN205341308U (en) | 2015-12-17 | 2015-12-17 | Automatic inspection equipment of round steel ultrasonic wave |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205341308U true CN205341308U (en) | 2016-06-29 |
Family
ID=56168516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521063258.2U Expired - Fee Related CN205341308U (en) | 2015-12-17 | 2015-12-17 | Automatic inspection equipment of round steel ultrasonic wave |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205341308U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125035A (en) * | 2019-04-24 | 2019-08-16 | 南京博克纳自动化系统有限公司 | Oil pipe magnetic flux leakage testing device |
| CN110789960A (en) * | 2019-11-15 | 2020-02-14 | 耒阳市浩鑫电子有限公司 | USB plug supersound loading attachment |
| CN111239244A (en) * | 2020-02-26 | 2020-06-05 | 奥瑞视（北京）科技有限公司 | Ultrasonic flaw detection device for round bar |
-
2015
- 2015-12-17 CN CN201521063258.2U patent/CN205341308U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125035A (en) * | 2019-04-24 | 2019-08-16 | 南京博克纳自动化系统有限公司 | Oil pipe magnetic flux leakage testing device |
| CN110125035B (en) * | 2019-04-24 | 2023-12-19 | 南京博克纳自动化系统有限公司 | Oil pipe magnetic flux leakage flaw detector |
| CN110789960A (en) * | 2019-11-15 | 2020-02-14 | 耒阳市浩鑫电子有限公司 | USB plug supersound loading attachment |
| CN111239244A (en) * | 2020-02-26 | 2020-06-05 | 奥瑞视（北京）科技有限公司 | Ultrasonic flaw detection device for round bar |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160629 Termination date: 20211217 |