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CN205331629U - Energy -conserving tuber pipe of making an uproar falls - Google Patents

Energy -conserving tuber pipe of making an uproar falls Download PDF

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CN205331629U
CN205331629U CN201521068824.9U CN201521068824U CN205331629U CN 205331629 U CN205331629 U CN 205331629U CN 201521068824 U CN201521068824 U CN 201521068824U CN 205331629 U CN205331629 U CN 205331629U
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energy
noise
sound
glass fiber
sound absorbing
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屈长杰
谷雅秀
赵磊
侯博
狄浩
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Changan University
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Changan University
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Abstract

The utility model discloses an energy -conserving tuber pipe of making an uproar falls belongs to ventilation air conditioning equipment technical field. The technical scheme who adopts does: the pipe wall ab intra of this energy -conservation tuber pipe outwards forms by inner panel surface course, sound absorbing layer, heat preservation and planking surface course are fixed in proper order, wherein, the sound absorbing layer is made by foamed aluminum plate, the heat preservation is made by the aerogel felt. The utility model discloses a foamed aluminium has replaced glass fiber and the phenolic foam among traditional composite air pipe for the sound absorbing material, has reduced glass fiber's use, harm that the use that has reduced glass fiber composite air pipe brought for the health to avoid phenolic foam's use, given harm human and that the environment brings. Need not carry out on -the -spot heat -insulation construction during the construction, consequently the unnecessary construction space that reserves to the space that can sparingly install reduces the floor height of constructing. The utility model has the advantages of the sound absorption is fallen and is made an uproar, and the fire prevention keeps warm the environmental protection, accord with the development trend of tuber pipe, but at air conditioner field widely used.

Description

一种降噪节能风管A noise-reducing energy-saving air duct

技术领域technical field

本实用新型属于通风空调设备技术领域,具体涉及一种降噪节能风管。The utility model belongs to the technical field of ventilation and air-conditioning equipment, in particular to a noise reduction and energy saving air duct.

背景技术Background technique

随着社会发展和人民生活水平的提高,人们对生活舒适性的要求越来越高,通风空调工程在建筑工程领域中显得越来越重要。在通风空调工程中,除了舒适外,系统低噪声运行也是作为衡量通风空调工程优劣的重要指标之一。特别是图书馆,会议室、播音室等办公场地对通风、空调的噪音要求更是严格。在竞争日益激烈的空调市场中,高质量、优性能、低噪声已经成为发展趋势。With the development of society and the improvement of people's living standards, people's requirements for living comfort are getting higher and higher, and ventilation and air conditioning projects are becoming more and more important in the field of construction engineering. In ventilation and air-conditioning projects, in addition to comfort, the low-noise operation of the system is also one of the important indicators to measure the quality of ventilation and air-conditioning projects. In particular, offices such as libraries, conference rooms, and broadcasting rooms have stricter noise requirements for ventilation and air conditioning. In the increasingly competitive air conditioner market, high quality, excellent performance and low noise have become the development trend.

通风管道系统应用于空调、工业通风、除尘、以及气力输送等领域,在人防、地下室等工程的送风、排风、排烟管道,尤其建筑中需要防火的区域得到广泛应用。通风、空调管路产生噪音的原因主要有两种:一是风机和空调机组运行的噪音通过风管传入房间而产生;二是气流在风管内流动而产生。因此,要降低通风和空调系统的噪音,主要是降低风机和空调机组运行的噪音和风管的噪音。常用控制和降低通风和空调系统噪音的方法有两种:一种是在风管上安装消音设备。然而在实际运作当中,消声器的工作效果受风速影响较大,如果系统工作时的风速过大,使得气体循环次数增加,消音器来不及消音,循环噪音就已经生成,消声效果则被减弱,严重时甚至会影响消音器工作,从而使得这种控制和降低噪音的方法具有一定的局限性。另一种是使用消音风管,目前市场上常用的消音风管为玻璃纤维复合风管和酚醛复合风管,而玻璃纤维复合风管和酚醛复合风管存在诸多的不足,如玻璃纤维复合风管内壁的玻璃纤维容易脱落,会产生大量粉尘,随风进入室内,给人体健康带来严重的损害。并且,玻璃纤维复合风管阻燃、防霉、防潮性能低,由受潮和霉菌引起沉降现象,玻璃棉的损坏会引起吸音性能严重下降。酚醛复合风管中酚醛泡沫使用温度为-60℃~150℃,所以在超过200℃高温情况下,会产生CO气体,对人体造成伤害;另外在酚醛泡沫生产过程中会用到苯酚和甲醛,苯酚和甲醛的生产都是高污染物,酚醛树脂里面含有游离醛和游离酚,对人身体和环境都会产生危害。The ventilation duct system is used in the fields of air conditioning, industrial ventilation, dust removal, and pneumatic conveying. It is widely used in the air supply, exhaust, and smoke exhaust ducts of civil air defense, basement and other projects, especially in areas that require fire protection in buildings. There are two main reasons for the noise of ventilation and air-conditioning pipelines: one is that the noise generated by the operation of fans and air-conditioning units is transmitted into the room through the air duct; the other is that the air flow flows in the air duct. Therefore, to reduce the noise of the ventilation and air conditioning system, it is mainly to reduce the noise of the fan and air conditioning unit and the noise of the air duct. There are two commonly used methods to control and reduce the noise of ventilation and air conditioning systems: one is to install noise reduction equipment on the air duct. However, in actual operation, the working effect of the muffler is greatly affected by the wind speed. If the wind speed is too high when the system is working, the number of gas cycles will increase, and the muffler will not have time to silence the noise, and the circulating noise will already be generated, and the noise reduction effect will be weakened. Seriously Sometimes it will even affect the work of the muffler, so that this method of controlling and reducing noise has certain limitations. The other is to use a sound-absorbing air duct. Currently, the commonly used sound-absorbing air ducts on the market are glass fiber composite air ducts and phenolic composite air ducts. However, glass fiber composite air ducts and phenolic composite air ducts have many shortcomings, such as glass fiber composite air ducts. The glass fiber on the inner wall of the pipe is easy to fall off, and a large amount of dust will be generated, which will enter the room with the wind and cause serious damage to human health. Moreover, the glass fiber composite air duct has low flame retardancy, mildew resistance and moisture resistance, and the settlement phenomenon is caused by moisture and mold, and the damage of glass wool will cause a serious decline in sound absorption performance. The operating temperature of phenolic foam in phenolic composite air duct is -60°C to 150°C, so when the temperature exceeds 200°C, CO gas will be generated, which will cause harm to the human body; in addition, phenol and formaldehyde will be used in the production process of phenolic foam, The production of phenol and formaldehyde are high pollutants. Phenolic resin contains free aldehydes and free phenols, which are harmful to the human body and the environment.

实用新型内容Utility model content

为了克服上述现有技术存在的缺陷,本实用新型的目的在于提供一种具有降噪、保温、防火、防潮功能的降噪节能风管。In order to overcome the above-mentioned defects in the prior art, the purpose of this utility model is to provide a noise-reduction and energy-saving air duct with functions of noise reduction, heat preservation, fire prevention and moisture resistance.

本实用新型是通过以下技术方案来实现:The utility model is realized through the following technical solutions:

一种降噪节能风管,该节能风管的管壁自内向外依次由内板面层、吸音层、保温层及外板面层固定而成;其中,吸音层由泡沫铝板制成;保温层由气凝胶毡制成。A noise-reducing energy-saving air duct, the pipe wall of the energy-saving air duct is sequentially fixed from the inside to the outside by an inner panel surface layer, a sound-absorbing layer, a thermal insulation layer and an outer panel surface layer; wherein, the sound-absorbing layer is made of foamed aluminum plates; The layers are made of airgel felt.

内板面层、吸音层、保温层及外板面层通过防火粘结剂粘结而成。The surface layer of the inner panel, the sound-absorbing layer, the thermal insulation layer and the surface layer of the outer panel are bonded by a fireproof adhesive.

所述内板面层由铝箔制成。The inner panel surface layer is made of aluminum foil.

所述外板面层由彩钢板制成。The surface layer of the outer plate is made of color steel plate.

所述泡沫铝板的共振频率为4000Hz,孔隙率大于90%,孔径为3~7mm,厚度为20~40mm。The resonant frequency of the aluminum foam board is 4000 Hz, the porosity is greater than 90%, the aperture is 3-7mm, and the thickness is 20-40mm.

所述泡沫铝板的密度为0.2~1.2g/cm3,吸引系数为0.8~1.0,导热系数为0.3~1W/m2·k。The density of the aluminum foam board is 0.2-1.2g/cm 3 , the attraction coefficient is 0.8-1.0, and the thermal conductivity is 0.3-1W/m 2 ·k.

所述气凝胶毡在25℃下的导热系数<0.018W/m2·k。The thermal conductivity of the airgel blanket at 25°C is <0.018W/m 2 ·k.

与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:

本实用新型公开的降噪节能风管的管壁自内向外依次由内板面层、吸音层、保温层及外板面层固定成一体。其中,吸音层由泡沫铝板制成;保温层由气凝胶毡制成。第一,用泡沫铝板代替了传统复合风管中的玻璃纤维和酚醛泡沫,减少了玻璃纤维的使用,降低了玻璃纤维复合风管的使用给人体健康带来的损害,并且避免了酚醛泡沫的使用,给人体和环境带来的危害。第二,由于泡沫铝板中含有大量的气孔,声波进入泡沫铝板后,一方面在气孔内部发生多次反射,因入射声波与反射声波之间的相互干涉而消耗部分声能;另一方面由于气孔内介质在声波发生压缩伸张变形引起介质与孔壁的摩擦,使部分声能化为热能而消耗掉;再者,由声波引起的金属基体的振动也回消耗部分声能。因此,该风管具有良好的声音吸收能力。当通风,空调系统运行时,风机和空调机组传给风管以及气流在风管内流动产生的噪音大部分被此种降噪风管吸收。该风管本身就是一个管式消音器,不必再设置消声罩和消声弯头之类的消声配件。第三,保温层气凝胶毡是以二氧化硅气凝胶为主体材料,同玻璃纤维棉或预氧化纤维毡复合而成的柔性保温毡,其导热系数是传统材料的3~8倍,隔热效果好,所需隔热层厚度仅为传统材料的几分之一,且使用寿命长达20年。The pipe wall of the noise-reducing and energy-saving air duct disclosed by the utility model is sequentially fixed into one body by an inner plate surface layer, a sound-absorbing layer, a thermal insulation layer and an outer plate surface layer from the inside to the outside. Among them, the sound-absorbing layer is made of aluminum foam; the heat-insulating layer is made of airgel felt. First, the glass fiber and phenolic foam in the traditional composite air duct are replaced by aluminum foam board, which reduces the use of glass fiber, reduces the damage to human health caused by the use of glass fiber composite air duct, and avoids the damage of phenolic foam. Use, harm to the human body and the environment. Second, due to the large number of pores in the foamed aluminum plate, after the sound wave enters the foamed aluminum plate, on the one hand, multiple reflections occur inside the pores, and part of the sound energy is consumed due to the mutual interference between the incident sound wave and the reflected sound wave; on the other hand, due to the pores The compression and stretching deformation of the inner medium under the sound wave causes the friction between the medium and the hole wall, so that part of the sound energy is converted into heat energy and consumed; moreover, the vibration of the metal matrix caused by the sound wave also consumes part of the sound energy. Therefore, the air duct has good sound absorption capacity. When the ventilation and air conditioning system is running, most of the noise generated by the fan and air conditioning unit to the air duct and the airflow flowing in the air duct is absorbed by the noise reduction duct. The air duct itself is a pipe muffler, so there is no need to set muffler accessories such as muffler covers and muffler elbows. Third, the airgel felt for the insulation layer is a flexible insulation felt made of silica airgel as the main material, which is compounded with glass fiber cotton or pre-oxidized fiber felt. Its thermal conductivity is 3 to 8 times that of traditional materials. The heat insulation effect is good, the thickness of the required heat insulation layer is only a fraction of that of traditional materials, and the service life is as long as 20 years.

进一步地,由于吸音层泡沫铝板的密度为0.2~1.2g/cm3,强度可达几个MPa数量级,无毒且吸湿率为零;保温层气凝胶毡绝对疏水,憎水率≥99.5%。所以此降噪风管无毒,具有节能、轻质、防潮、结构稳定的特点。Further, since the density of the foamed aluminum plate of the sound-absorbing layer is 0.2-1.2g/cm 3 , the strength can reach several MPa orders of magnitude, it is non-toxic and has zero moisture absorption rate; the airgel felt of the insulation layer is absolutely hydrophobic, and the water-repellent rate is ≥99.5% . Therefore, this noise-reducing air duct is non-toxic, and has the characteristics of energy saving, light weight, moisture resistance and stable structure.

进一步地,内板面层由铝箔制成,保证了输送介质卫生,避免了二次污染,且内层无凝结水,不生锈。Furthermore, the surface layer of the inner plate is made of aluminum foil, which ensures the hygiene of the conveying medium and avoids secondary pollution, and the inner layer has no condensed water and no rust.

附图说明Description of drawings

图1为本实用新型的降噪节能风管结构示意图;Fig. 1 is a structural schematic diagram of the noise-reduction and energy-saving air duct of the present utility model;

图2为本实用新型降噪风管管壁剖面图。Fig. 2 is a cross-sectional view of the wall of the noise reduction air duct of the present invention.

其中:1为内板面层;2为吸音层;3为保温层;4为外板面层。Among them: 1 is the surface layer of the inner panel; 2 is the sound-absorbing layer; 3 is the insulation layer; 4 is the surface layer of the outer panel.

具体实施方式detailed description

下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:

参见图1和图2,本实用新型的降噪节能风管,该节能风管的管壁自内向外依次由内板面层1、吸音层2、保温层3及外板面层4通过防火粘结剂粘结固定而成;其中,吸音层2由泡沫铝板制成;保温层3由气凝胶毡制成。内板面层1由铝箔制成,外板面层4由彩钢板制成。Referring to Fig. 1 and Fig. 2, the noise-reducing energy-saving air duct of the present utility model, the pipe wall of the energy-saving air duct passes through the fireproofing layer from the inside to the outside sequentially from the inner panel surface layer 1, the sound-absorbing layer 2, the insulation layer 3 and the outer panel surface layer 4. It is bonded and fixed with an adhesive; wherein, the sound-absorbing layer 2 is made of foamed aluminum board; and the heat-insulating layer 3 is made of airgel felt. The inner panel surface layer 1 is made of aluminum foil, and the outer panel surface layer 4 is made of color steel plate.

吸音层2材质是泡沫铝板,其共振频率在4000Hz,孔径为3~7mm,孔隙率大于90%,厚度为20~40mm,吸引系数为0.8~1.0。主要起吸音作用。The sound-absorbing layer 2 is made of foamed aluminum plate with a resonant frequency of 4000Hz, a pore diameter of 3-7mm, a porosity greater than 90%, a thickness of 20-40mm, and an attraction coefficient of 0.8-1.0. It mainly plays the role of sound absorption.

保温层3为气凝胶毡,其在25℃环境中导热系数<0.018W/(m2·k),主要起保温作用。The thermal insulation layer 3 is an airgel felt, which has a thermal conductivity <0.018W/(m 2 ·k) in an environment of 25°C, and mainly plays a role of thermal insulation.

本实用新型的降噪节能风管主要优势体现如下:The main advantages of the noise-reducing and energy-saving air duct of the utility model are as follows:

(1)吸声降噪性能(1) Sound absorption and noise reduction performance

由于中间的泡沫铝板含有大量的气孔,声波进入泡沫金属后,一方面在孔内部发生多次反射,因入射声波与反射声波之间的相互干涉而消耗部分声能;另一方面由于孔内介质在声波发生压缩伸张变形引起介质与孔壁的摩擦,使部分声能化为热能而消耗掉;再者,由声波引起的金属基体的振动也回消耗部分声能。其共振频率在4000Hz,孔径为3~7mm,孔隙率为90%,厚度为30mm,吸引系数约为0.9,因此,此风管具有良好的声音吸收能力。当通风,空调系统运行时,风机和空调机组传给风管以及气流在风管内流动产生的噪音大部分被此种降噪风管吸收。本装置本身就是一个管式消音器,不必再设置消声罩和消声弯头之类的消声配件。Since the foam aluminum plate in the middle contains a large number of pores, after the sound wave enters the foam metal, on the one hand, multiple reflections occur inside the hole, and part of the sound energy is consumed due to the mutual interference between the incident sound wave and the reflected sound wave; on the other hand, due to the medium in the hole The compression and stretching deformation of the sound wave causes the friction between the medium and the hole wall, so that part of the sound energy is converted into heat energy and consumed; moreover, the vibration of the metal matrix caused by the sound wave also consumes part of the sound energy. Its resonance frequency is 4000Hz, the aperture is 3-7mm, the porosity is 90%, the thickness is 30mm, and the attraction coefficient is about 0.9. Therefore, this air duct has good sound absorption capacity. When the ventilation and air conditioning system is running, most of the noise generated by the fan and air conditioning unit to the air duct and the airflow flowing in the air duct is absorbed by the noise reduction duct. The device itself is a pipe muffler, and no muffler fittings such as muffler covers and muffler elbows need to be set.

(2)防火性能(2) Fire performance

此降噪风管由内板面层铝箔,吸音层泡沫铝,保温层为气凝胶毡,外面层为高温烤漆彩钢板通过防火粘合剂粘合构成,由于泡沫铝的耐火温度可达800℃,气凝胶毡的使用温度为-200~1000℃,防火等级为A1级,而玻璃纤维复合风管的使用温度最高为121℃,酚醛复合风管使用温度为-60℃~150℃,相比起传统风管本实用新型具有更好地防火性能。This noise-reducing air duct is composed of aluminum foil on the surface of the inner panel, aluminum foam on the sound-absorbing layer, airgel felt as the insulation layer, and high-temperature baking-painted color steel plate on the outer layer bonded by fire-resistant adhesives. The fire-resistant temperature of foamed aluminum can reach 800 ℃, the service temperature of airgel felt is -200~1000 ℃, and the fire rating is A1, while the service temperature of glass fiber composite air duct is up to 121 ℃, and the service temperature of phenolic composite air duct is -60 ℃~150 ℃. Compared with the traditional air duct, the utility model has better fireproof performance.

(3)保温性能(3) Insulation performance

保温层为气凝胶毡,其在25℃环境中导热系数<0.018W/(m2·k),是传统材料的3~8倍;达到同等隔热效果,所需隔热层厚度仅为传统材料的几分之一,且使用寿命长达20年;而且吸音层泡沫铝也有良好的隔热性能,泡沫铝的导热系数仅为0.3~1W/(m2·k),这样更增加了风管整体的隔热性能,相比传统风管,具有更好地保温性能,更加减少了使风管内气流在流动过程中的热量损失,节能环保。The thermal insulation layer is airgel felt, whose thermal conductivity is <0.018W/(m 2 ·k) at 25°C, which is 3 to 8 times that of traditional materials; to achieve the same thermal insulation effect, the required thickness of the thermal insulation layer is only A fraction of traditional materials, and the service life is as long as 20 years; and the sound-absorbing layer foam aluminum also has good heat insulation performance, the thermal conductivity of foam aluminum is only 0.3 ~ 1W/(m 2 k), which increases the Compared with the traditional air duct, the overall heat insulation performance of the air duct has better heat preservation performance, which further reduces the heat loss of the airflow in the air duct during the flow process, and is energy-saving and environmentally friendly.

(4)由于吸音层泡沫铝的密度为0.2-1.2g/cm3,强度可达几个MPa数量级,无毒且吸湿率为零;保温层气凝胶毡绝对疏水,憎水率≥99.5%。所以此降噪风管无毒,节能、轻质、防潮、结构稳定的特点。(4) Since the density of foam aluminum in the sound-absorbing layer is 0.2-1.2g/cm 3 , the strength can reach several MPa orders of magnitude, it is non-toxic and has zero moisture absorption rate; the airgel felt of the insulation layer is absolutely hydrophobic, and the water-repellent rate is ≥99.5% . Therefore, this noise-reducing air duct has the characteristics of non-toxicity, energy saving, light weight, moisture-proof and stable structure.

(5)而且本实用新型的吸音材料用泡沫铝代替了传统复合风管中的玻璃纤维和酚醛泡沫,减少了玻璃纤维的使用,降低了玻璃纤维复合风管的使用给人体健康带来的损害,并且避免了酚醛泡沫的使用,给人体和环境带来的危害。(5) Moreover, the sound-absorbing material of the utility model replaces the glass fiber and phenolic foam in the traditional composite air duct with aluminum foam, which reduces the use of glass fiber and reduces the damage to human health caused by the use of glass fiber composite air duct , and avoid the use of phenolic foam, the harm to the human body and the environment.

(6)本实用新型施工时不需要进行现场保温施工,因此不必预留施工空间,从而可以节省安装的空间,降低建筑的层高。(6) On-site insulation construction is not required during construction of the utility model, so there is no need to reserve construction space, thereby saving installation space and reducing the floor height of the building.

Claims (5)

1. a noise-reduction energy-saving airduct, it is characterised in that the tube wall of this energy-conservation airduct is formed by inner panel surface layer (1), sound absorbing layer (2), heat-insulation layer (3) and outside plate surface layer (4) are fixing from inside to outside successively;Wherein, sound absorbing layer (2) is made up of foamed aluminium board;Heat-insulation layer (3) is made up of aerogel blanket。
2. noise-reduction energy-saving airduct according to claim 1, it is characterised in that inner panel surface layer (1), sound absorbing layer (2), heat-insulation layer (3) and outside plate surface layer (4) are formed by fireproof bonding agent bonding。
3. noise-reduction energy-saving airduct according to claim 1, it is characterised in that described inner panel surface layer (1) is made up of aluminium foil。
4. noise-reduction energy-saving airduct according to claim 1, it is characterised in that described outside plate surface layer (4) is made up of color steel。
5. noise-reduction energy-saving airduct according to claim 1, it is characterised in that the porosity of described foamed aluminium board is more than 90%, and aperture is 3~7mm, and thickness is 20~40mm。
CN201521068824.9U 2015-12-19 2015-12-19 Energy -conserving tuber pipe of making an uproar falls Expired - Fee Related CN205331629U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108501399A (en) * 2018-03-26 2018-09-07 常州轻工职业技术学院 Railway vehicle air conditioner wind channel tube and preparation method thereof
CN114215969A (en) * 2021-11-13 2022-03-22 曹晓亮 Rectangular pre-insulated air pipe and application thereof
CN114791057A (en) * 2022-04-29 2022-07-26 江苏徐工工程机械研究院有限公司 A kind of composite multi-layer pipe and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108501399A (en) * 2018-03-26 2018-09-07 常州轻工职业技术学院 Railway vehicle air conditioner wind channel tube and preparation method thereof
CN114215969A (en) * 2021-11-13 2022-03-22 曹晓亮 Rectangular pre-insulated air pipe and application thereof
CN114215969B (en) * 2021-11-13 2024-08-09 曹晓亮 Rectangular pre-heat-insulating air pipe and application thereof
CN114791057A (en) * 2022-04-29 2022-07-26 江苏徐工工程机械研究院有限公司 A kind of composite multi-layer pipe and preparation method thereof
CN114791057B (en) * 2022-04-29 2023-08-04 江苏徐工工程机械研究院有限公司 Composite multilayer pipe and preparation method thereof

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