CN205244233U - From energizing quantity formula vehicle magnetorheological damper device - Google Patents
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- 230000001681 protective effect Effects 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims abstract description 21
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- 230000005674 electromagnetic induction Effects 0.000 claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 36
- 238000004146 energy storage Methods 0.000 claims description 16
- 229910052742 iron Inorganic materials 0.000 claims description 16
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- 230000003139 buffering effect Effects 0.000 claims 4
- 238000009825 accumulation Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 20
- 230000005284 excitation Effects 0.000 abstract description 9
- 230000009467 reduction Effects 0.000 abstract description 7
- 230000035939 shock Effects 0.000 abstract 3
- 238000010248 power generation Methods 0.000 abstract 1
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- 239000012536 storage buffer Substances 0.000 description 12
- 238000005192 partition Methods 0.000 description 9
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- 238000005265 energy consumption Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
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- 238000010276 construction Methods 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
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Abstract
本实用新型公开了一种自供能量式车辆磁流变阻尼装置,包括减振装置本体和减振装置控制器,减振装置本体包括第一缸体、活塞杆、压电发电单元、传力弹簧单元、磁流变阻尼单元和电磁感应单元;压电发电单元包括多个压电模块,每个压电模块中均镶嵌有多个压电振子;传力弹簧单元包括上弹簧压板、下弹簧压板、下弹簧卡座、上弹簧卡座和传力弹簧;磁流变阻尼单元包括外缸筒、内缸筒、下密封端盖、上密封端盖、永磁体保护罩、上阻尼通道、下阻尼通道、励磁线圈和活塞;电磁感应单元包括防漏磁套、第二缸体、多个永磁体和电磁感应线圈。本实用新型结构紧凑,馈能效率高,工作稳定性和可靠性高,能够使减振时处于最佳的状态,实用性强,使用前景广阔。
The utility model discloses a self-supplied energy type vehicle magneto-rheological damping device, which comprises a shock absorbing device body and a shock absorbing device controller. The shock absorbing device body includes a first cylinder body, a piston rod, a piezoelectric power generation unit, and a force transmission spring. unit, magnetorheological damping unit and electromagnetic induction unit; the piezoelectric generating unit includes a plurality of piezoelectric modules, and each piezoelectric module is embedded with a plurality of piezoelectric vibrators; the force transmission spring unit includes an upper spring pressing plate and a lower spring pressing plate , lower spring holder, upper spring holder and force transmission spring; the magneto-rheological damping unit includes outer cylinder, inner cylinder, lower sealing end cap, upper sealing end cap, permanent magnet protective cover, upper damping channel, lower damping channel, excitation coil and piston; the electromagnetic induction unit includes an anti-leakage magnetic sleeve, a second cylinder, multiple permanent magnets and an electromagnetic induction coil. The utility model has the advantages of compact structure, high energy feeding efficiency, high working stability and reliability, can make the vibration reduction in the best state, has strong practicability and broad application prospect.
Description
技术领域technical field
本实用新型属于车辆减振装置技术领域,具体涉及一种自供能量式车辆磁流变阻尼装置。The utility model belongs to the technical field of vehicle damping devices, in particular to a self-supplied energy type vehicle magneto-rheological damping device.
背景技术Background technique
磁流变液是一种理想的智能材料,它在磁场的作用下可以在短时间内由流动良好的液体变为粘性流体,具有一定的屈服特性,其屈服强度随磁场强度的增加而增加,应用磁流变液的这一特性制造的磁流变阻尼器,在外加磁场的作用下,其阻尼特性具有变化范围大,容易控制等优点,配合一定的控制策略,磁流变阻尼器能成为一种性能优良理想的半主动控制阻尼器,同现有的阻尼器相比,可以通过实时控制通入励磁线圈中的电流达到控制阻尼力的目的。Magnetorheological fluid is an ideal intelligent material, which can change from a well-flowing liquid to a viscous fluid in a short time under the action of a magnetic field. It has certain yield characteristics, and its yield strength increases with the increase of the magnetic field intensity. The magnetorheological damper manufactured by using this characteristic of magnetorheological fluid has the advantages of wide range of damping characteristics and easy control under the action of an external magnetic field. With a certain control strategy, the magnetorheological damper can become An ideal semi-active control damper with excellent performance, compared with the existing damper, can achieve the purpose of controlling the damping force by real-time controlling the current passed into the excitation coil.
由于磁流变阻尼器具有响应快、阻尼力大、能量需求小、机构简单、耐久性好的特点,即使在控制系统失效的情况下仍可充当被动控制器件,具有很强的可靠性、实用性。可以广泛应用于各种车辆、直升机、健身器械、土木建筑、大跨结构(架、梁、桥)等处,而且,磁流变液体的剪切屈服应力是电流变材料剪切屈服应力的38~50倍,这样,磁流变器件可以比电流变器件体积要小得多,对杂质影响不敏感。但是,其还是一种半主动控制装置,需要消耗一部分能量,限制了磁流变阻尼器的推广,为了解决这一问题,有人提出了自供能量式磁流变阻尼器,结构上虽然有点简单,但是响应慢、可靠性差、能耗大、提供的所需实时阻尼力不足、自供能量有限等缺陷。Because the magnetorheological damper has the characteristics of fast response, large damping force, small energy demand, simple mechanism and good durability, it can still act as a passive control device even in the case of a control system failure, and has strong reliability and practicality. sex. It can be widely used in various vehicles, helicopters, fitness equipment, civil construction, long-span structures (frames, beams, bridges), etc., and the shear yield stress of magnetorheological fluid is 38% of the shear yield stress of electrorheological materials. ~50 times, in this way, the volume of the magneto-rheological device can be much smaller than that of the electro-rheological device, and it is not sensitive to the influence of impurities. However, it is still a semi-active control device, which needs to consume a part of energy, which limits the promotion of magnetorheological dampers. In order to solve this problem, someone proposed a self-powered magnetorheological damper. Although the structure is a bit simple, However, there are some defects such as slow response, poor reliability, high energy consumption, insufficient real-time damping force, and limited self-supply energy.
例如申请号为201310471102.7的中国实用新型专利公开了一种自供电磁流变阻尼器,该自供电阻尼器主要包括缸筒、定位筒、补偿单元、空心线圈和永磁体等,其补偿单元设置在定位筒内,空心线圈设置在定位筒下腔体内,永磁体设置在空心线圈的内腔并与补偿单元固定,一方面,由于补偿单元存在滞后现象,与其固定当活塞往复运动时,补偿单元带动永磁体在空心线圈的内腔往复运动将机械能转化为的电能,不但不稳定而且不能满足其阻尼器自身的能量需求,另一面,永磁体切割磁感线产生的磁场对磁流变液产生干涉影响,同时其设计的磁流变液流动式所通过的磁场路径较短,不能更好的提供发挥作用所需的有效磁场,又例如申请号为200910103744.5的中国实用新型专利申请公开了一种自供电磁流变阻尼器,其通过阻尼器运动时磁流变液对多个叶片的冲刷把直线运动转变为蝶形转子的转动、从而改变蝶形转子上线圈的磁通量即磁场强度的变化,实现机械能向电能的转化,但是该结构的叶片必须加工成特殊的形状,加工复杂,同时由于所处环境原因,其所受离心力作用的大小有限,造成叶片转速受限,能量转化效率较低,也不能满足所需电能的需求,其励磁线圈产生的磁场利用率有限。For example, the Chinese utility model patent with application number 201310471102.7 discloses a self-powered electromagnetic rheological damper. The self-powered damper mainly includes a cylinder, a positioning cylinder, a compensation unit, an air-core coil, and a permanent magnet. Inside the cylinder, the hollow coil is set in the lower cavity of the positioning cylinder, and the permanent magnet is set in the inner cavity of the hollow coil and fixed with the compensation unit. The reciprocating motion of the magnet in the inner cavity of the hollow coil converts mechanical energy into electrical energy, which is not only unstable but also unable to meet the energy demand of the damper itself. On the other hand, the magnetic field generated by the permanent magnet cutting the magnetic induction line has an interference effect on the magnetorheological fluid. At the same time, the magnetic field path passed by the flow type of the magnetorheological fluid designed by it is relatively short, which cannot better provide the effective magnetic field required for its function. For example, the Chinese utility model patent application with the application number 200910103744. The rheological damper, when the damper moves, the magnetorheological fluid scours the multiple blades to convert the linear motion into the rotation of the butterfly rotor, thereby changing the magnetic flux of the coil on the butterfly rotor, that is, the change of the magnetic field intensity, and realizing the mechanical energy direction. The conversion of electric energy, but the blades of this structure must be processed into a special shape, which is complicated to process. At the same time, due to the environment, the size of the centrifugal force is limited, resulting in a limited blade speed and low energy conversion efficiency. The demand for the required electric energy, the utilization rate of the magnetic field generated by its excitation coil is limited.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种自供能量式车辆磁流变阻尼装置,其结构紧凑,设计新颖合理,实现方便,馈能效率高,工作稳定性和可靠性高,能够使减振时处于最佳的状态,实用性强,使用前景广阔,便于推广使用。The technical problem to be solved by the utility model is to provide a self-supplied energy type vehicle magneto-rheological damping device, which has a compact structure, novel and reasonable design, convenient implementation, high energy feeding efficiency and stable operation. The utility model has the advantages of high reliability and high vibration reduction, strong practicability, broad application prospect and convenient popularization and use.
为解决上述技术问题,本实用新型采用的技术方案是:一种自供能量式车辆磁流变阻尼装置,其特征在于:包括第一缸体和从下到上穿过第一缸体的活塞杆,以及压电发电单元、传力弹簧单元、磁流变阻尼单元和电磁感应单元;In order to solve the above technical problems, the technical solution adopted by the utility model is: a self-powered vehicle magneto-rheological damping device, which is characterized in that it includes a first cylinder and a piston rod passing through the first cylinder from bottom to top , and piezoelectric generating unit, force transmission spring unit, magnetorheological damping unit and electromagnetic induction unit;
所述压电发电单元包括设置在第一缸体内底部且通过双面粘性薄铁板相间粘接的多个压电模块,每个所述压电模块中均镶嵌有多个压电振子;位于最底层的压电模块通过双面粘性薄铁板与第一缸体的内底壁粘接;The piezoelectric generating unit includes a plurality of piezoelectric modules arranged at the bottom of the first cylinder and bonded to each other by double-sided adhesive thin iron plates, each of the piezoelectric modules is embedded with a plurality of piezoelectric vibrators; The piezoelectric module at the bottom is bonded to the inner bottom wall of the first cylinder through a double-sided adhesive thin iron plate;
所述传力弹簧单元包括间隔设置在第一缸体内上部的上弹簧压板和下弹簧压板,所述下弹簧压板的底面通过双面粘性薄铁板与位于最顶层的压电模块粘接,所述下弹簧压板的顶部固定连接有下弹簧卡座,所述上弹簧压板的底部固定连接有上弹簧卡座,所述上弹簧卡座与下弹簧卡座之间设置有传力弹簧,所述传力弹簧的上端与上弹簧卡座固定连接,所述传力弹簧的下端与下弹簧卡座固定连接;The force transmission spring unit includes an upper spring pressing plate and a lower spring pressing plate arranged at intervals in the upper part of the first cylinder, and the bottom surface of the lower spring pressing plate is bonded to the topmost piezoelectric module through a double-sided viscous thin iron plate, The top of the lower spring pressing plate is fixedly connected with the lower spring holder, the bottom of the upper spring pressing plate is fixedly connected with the upper spring holder, and a force transmission spring is arranged between the upper spring holder and the lower spring holder. The upper end of the force transmission spring is fixedly connected with the upper spring holder, and the lower end of the force transmission spring is fixedly connected with the lower spring holder;
所述磁流变阻尼单元包括固定连接在上弹簧压板顶部的外缸筒和套装在外缸筒内部的内缸筒,所述外缸筒的下端、上弹簧压板和上弹簧卡座通过第一滑动轴承滑动连接在活塞杆中部,所述外缸筒内下部设置有蓄能缓冲隔板和固定连接在蓄能缓冲隔板顶部的下密封端盖,所述蓄能缓冲隔板与外缸筒内底壁之间的空间为蓄能缓冲腔,所述蓄能缓冲隔板和下密封端盖通过第二滑动轴承滑动连接在活塞杆中部,所述外缸筒内上部设置有与外缸筒内顶壁固定连接的上密封端盖,所述外缸筒顶部固定连接有罩在外缸筒外部的永磁体保护罩,所述外缸筒的上端、永磁体保护罩的上端和上密封端盖通过第三滑动轴承滑动连接在活塞杆上部,所述外缸筒内位于上密封端盖与下密封端盖之间的空腔为填充有磁流变液的磁流变阻尼腔,所述内缸筒将所述磁流变阻尼腔分隔为了位于内缸筒的外壁与外缸筒的内壁之间的外磁流变阻尼腔和位于内缸筒的内壁与活塞杆之间的内磁流变阻尼腔,所述内缸筒顶部与上密封端盖底部之间设置有上阻尼通道,所述内缸筒底部与下密封端盖顶部之间设置有下阻尼通道,所述内缸筒的顶部外壁上和底部外壁上均缠绕有励磁线圈,所述活塞杆上部固定连接有位于内磁流变阻尼腔内的活塞;The magneto-rheological damping unit includes an outer cylinder fixedly connected to the top of the upper spring pressure plate and an inner cylinder sleeved inside the outer cylinder, the lower end of the outer cylinder, the upper spring pressure plate and the upper spring holder are passed through a first sliding The bearing is slidingly connected to the middle part of the piston rod, and the lower part of the outer cylinder is provided with an energy storage buffer partition and a lower sealing end cover fixedly connected to the top of the energy storage buffer partition, and the energy storage buffer partition is connected with the inner part of the outer cylinder. The space between the bottom walls is the energy storage buffer chamber, the energy storage buffer partition and the lower sealing end cover are slidingly connected to the middle part of the piston rod through the second sliding bearing, and the inner upper part of the outer cylinder is provided with a The upper sealing end cover fixedly connected to the top wall, the top of the outer cylinder is fixedly connected with a permanent magnet protective cover covering the outer cylinder, the upper end of the outer cylinder, the upper end of the permanent magnet protective cover and the upper sealing end cover pass through The third sliding bearing is slidingly connected to the upper part of the piston rod. The cavity between the upper sealing end cover and the lower sealing end cover in the outer cylinder is a magnetorheological damping cavity filled with magnetorheological fluid. The inner cylinder The barrel divides the magnetorheological damping chamber into an outer magnetorheological damping chamber located between the outer wall of the inner cylinder and the inner wall of the outer cylinder and an inner magnetorheological damper located between the inner wall of the inner cylinder and the piston rod. cavity, an upper damping passage is provided between the top of the inner cylinder and the bottom of the upper sealing end cap, a lower damping passage is provided between the bottom of the inner cylinder and the top of the lower sealing end cap, and the top outer wall of the inner cylinder Excitation coils are wound on the upper and lower outer walls, and the upper part of the piston rod is fixedly connected with a piston located in the inner magneto-rheological damping chamber;
所述电磁感应单元包括紧贴外缸筒的外壁套装在外缸筒外部的防漏磁套和固定连接在第一缸体顶部的第二缸体,所述第二缸体罩在永磁体保护罩内,所述防漏磁套的外壁与第二缸体的内壁之间设置有间隙,所述第二缸体的内壁上间隔设置有多个永磁体,所述防漏磁套的外壁上缠绕有电磁感应线圈;The electromagnetic induction unit includes an anti-leakage magnetic sleeve fitted on the outside of the outer cylinder close to the outer wall of the outer cylinder and a second cylinder fixedly connected to the top of the first cylinder, and the second cylinder is covered by the permanent magnet protection cover Inside, there is a gap between the outer wall of the anti-leakage magnetic sleeve and the inner wall of the second cylinder, and a plurality of permanent magnets are arranged at intervals on the inner wall of the second cylinder, and the outer wall of the anti-leakage magnetic sleeve is wound There is an electromagnetic induction coil;
所述活塞杆的底部固定连接有下吊环,所述永磁体保护罩的顶部固定连接有支撑座,所述支撑座的顶部固定连接有上吊环。The bottom of the piston rod is fixedly connected with a lower suspension ring, the top of the permanent magnet protective cover is fixedly connected with a support base, and the top of the support base is fixedly connected with an upper suspension ring.
上述的自供能量式车辆磁流变阻尼装置,其特征在于:所述活塞杆的轴向中心设置有活塞杆中心孔,所述活塞杆的下部开有与活塞杆中心孔相连通的活塞杆过线孔;所述永磁体保护罩上端开有第一保护罩过线孔和第二保护罩过线孔。The above self-supplied energy vehicle magneto-rheological damping device is characterized in that: the axial center of the piston rod is provided with a piston rod center hole, and the lower part of the piston rod is opened with a piston rod passage connected with the piston rod center hole. Wire holes; the upper end of the permanent magnet protective cover is provided with a first protective cover wire hole and a second protective cover wire hole.
上述的自供能量式车辆磁流变阻尼装置,其特征在于:所述第二缸体的内径大于第一缸体的内径。The above self-powered vehicle magneto-rheological damping device is characterized in that: the inner diameter of the second cylinder is larger than the inner diameter of the first cylinder.
上述的自供能量式车辆磁流变阻尼装置,其特征在于:所述压电模块的数量为三个,所述压电模块的形状为圆柱形,每个所述压电模块中均镶嵌有十二个压电振子,十二个压电振子分两组后以压电模块的几何中心为圆心呈环形均匀布设。The aforementioned self-powered vehicle magneto-rheological damping device is characterized in that: the number of the piezoelectric modules is three, the shape of the piezoelectric modules is cylindrical, and each of the piezoelectric modules is embedded with ten The two piezoelectric vibrators and the twelve piezoelectric vibrators are divided into two groups and arranged uniformly in a ring with the geometric center of the piezoelectric module as the center.
上述的自供能量式车辆磁流变阻尼装置,其特征在于:所述双面粘性薄铁板的厚度为0.15mm~0.5mm。The above self-powered vehicle magneto-rheological damping device is characterized in that: the thickness of the double-sided viscous thin iron plate is 0.15mm-0.5mm.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型结构紧凑,设计新颖合理,实现方便且成本低,产生电能多,阻尼力能够在相当大范围内实时变化,能量转化率高。1. The utility model has the advantages of compact structure, novel and reasonable design, convenient realization and low cost, high electric energy generation, real-time change of damping force within a considerable range, and high energy conversion rate.
2、本实用新型的压电模块有着新颖的布置形式,同时与双面粘性薄铁板相结合,结构更加紧凑,产生的电能更多。2. The piezoelectric module of the utility model has a novel arrangement form, and at the same time, it is combined with a double-sided viscous thin iron plate, so that the structure is more compact and the electric energy generated is more.
3、本实用新型电磁感应单元的电磁感应线圈缠绕在防漏磁套的外壁上,永磁体布置在第二缸体的内壁上,再通过设置防漏磁套,能够避免由电磁感应线圈产生的磁场与励磁线圈产生的磁场相干涉。3. The electromagnetic induction coil of the electromagnetic induction unit of the utility model is wound on the outer wall of the anti-leakage magnetic sleeve, and the permanent magnet is arranged on the inner wall of the second cylinder body. The magnetic field interferes with the magnetic field generated by the field coil.
4、本实用新型上阻尼通道和下阻尼通道的设计巧妙,能够使所述磁流变阻尼单元运动时流经此处的磁流变液磁场利用率更高,从而产生更大的阻尼力,达到实时减振的目的。4. The design of the upper damping channel and the lower damping channel of the utility model is ingenious, which can make the magnetic field utilization rate of the magneto-rheological fluid flowing through the magneto-rheological damping unit higher, thereby generating greater damping force, To achieve the purpose of real-time vibration reduction.
5、本实用新型采用压电发电单元和电磁感应单元共同产生电能实现馈能的作用,能够产生足够的电能,供给磁流变阻尼单元使用,即使在电源断电或者不足的情况下,本实用新型能够一直工作在馈能模式下,能够把产生的多余电能输送给车载蓄电池储存起来,不但能节省能量消耗,而且能够以备不时之需使用。5. The utility model adopts the piezoelectric generating unit and the electromagnetic induction unit to jointly generate electric energy to realize the function of feeding energy, which can generate enough electric energy to supply the magnetorheological damping unit. The new model can always work in the energy feeding mode, and can transfer the excess electric energy generated to the vehicle battery for storage, which not only saves energy consumption, but also can be used in case of emergency.
6、本实用新型的工作可靠性和稳定性高,即使实现馈能的压电发电单元和电磁感应单元失效,也能够作为一般的阻尼器使用,不会使正在工作时的工况恶化。6. The utility model has high working reliability and stability. Even if the piezoelectric generating unit and the electromagnetic induction unit for energy feeding fail, they can be used as a general damper without deteriorating the working conditions.
7、本实用新型能够使半主动悬架处于最佳的减振状态,能够更好地凸显磁流变阻尼器在工作过程中的主动控制效果。7. The utility model can make the semi-active suspension in the best damping state, and can better highlight the active control effect of the magneto-rheological damper in the working process.
8、本实用新型的实用性强,使用效果好,满足当前既能实现更好的减振又能产生足够馈能时所消耗电能的目的,使用前景广阔,便于推广使用。8. The utility model has strong practicability and good use effect, and can meet the current purpose of achieving better vibration reduction and generating sufficient power consumption when feeding energy. It has broad application prospects and is convenient for popularization and use.
综上所述,本实用新型的结构紧凑,设计新颖合理,实现方便,馈能效率高,工作稳定性和可靠性高,能够使减振时处于最佳的状态,实用性强,使用前景广阔,便于推广使用。To sum up, the utility model has the advantages of compact structure, novel and reasonable design, convenient realization, high energy feeding efficiency, high working stability and reliability, and can make vibration reduction in the best state. It has strong practicability and broad application prospects. , which is convenient for promotion and use.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1的A-A剖视图。Fig. 2 is a sectional view along A-A of Fig. 1 .
图3为图1的B-B剖视图。Fig. 3 is a B-B sectional view of Fig. 1 .
附图标记说明:Explanation of reference signs:
1—下吊环;2—第一缸体;3—磁流变液;1—lower ring; 2—first cylinder; 3—magnetorheological fluid;
4—压电模块;5—双面粘性薄铁板;6—压电振子;4—piezoelectric module; 5—double-sided adhesive thin iron plate; 6—piezoelectric vibrator;
7—下阻尼通道;8—第二缸体;9—永磁体;7—lower damping channel; 8—second cylinder; 9—permanent magnet;
10—电磁感应线圈;11—永磁体保护罩;12—防漏磁套;10—electromagnetic induction coil; 11—permanent magnet protective cover; 12—leakage-proof magnetic sleeve;
14—外缸筒;15—支撑座;16—第一保护罩过线孔;14—outer cylinder; 15—support seat; 16—first protective cover wire hole;
17—第二保护罩过线孔;18—活塞杆过线孔;17—the wire hole of the second protective cover; 18—the wire hole of the piston rod;
19—上吊环;20—第三滑动轴承;21—上密封端盖;19—hanging ring; 20—third sliding bearing; 21—upper sealing end cover;
22—上阻尼通道;23—励磁线圈;24—内磁流变阻尼腔;22—upper damping channel; 23—excitation coil; 24—inner magnetorheological damping cavity;
25—外磁流变阻尼腔;26—活塞;27—内缸筒;25—external magnetorheological damping cavity; 26—piston; 27—inner cylinder;
30—第二滑动轴承;31—下密封端盖;32—蓄能缓冲隔板;30—second sliding bearing; 31—lower sealing end cover; 32—energy storage buffer partition;
33—蓄能缓冲腔;34—第一滑动轴承;35—上弹簧压板;33—energy storage buffer cavity; 34—first sliding bearing; 35—upper spring pressure plate;
36—上弹簧卡座;37—传力弹簧;38—下弹簧卡座;36—upper spring holder; 37—force transmission spring; 38—lower spring holder;
39—下弹簧压板;40—活塞杆;41—活塞杆中心孔。39—lower spring pressing plate; 40—piston rod; 41—piston rod central hole.
具体实施方式detailed description
如图1、图2和图3所示,本实用新型的自供能量式车辆磁流变阻尼装置,包括第一缸体2和从下到上穿过第一缸体2的活塞杆40,以及压电发电单元、传力弹簧单元、磁流变阻尼单元和电磁感应单元;As shown in Fig. 1, Fig. 2 and Fig. 3, the magneto-rheological damping device for self-powered vehicles of the present utility model includes a first cylinder body 2 and a piston rod 40 passing through the first cylinder body 2 from bottom to top, and Piezoelectric generating unit, force transmission spring unit, magnetorheological damping unit and electromagnetic induction unit;
所述压电发电单元包括设置在第一缸体2内底部且通过双面粘性薄铁板5相间粘接的多个压电模块4,每个所述压电模块4中均镶嵌有多个压电振子6;位于最底层的压电模块4通过双面粘性薄铁板5与第一缸体2的内底壁粘接;具体实施时,所述双面粘性薄铁板5是通过在薄铁板的上表面和下表面均涂抹结构胶制成的;The piezoelectric generating unit includes a plurality of piezoelectric modules 4 arranged at the bottom of the first cylinder 2 and bonded alternately by double-sided adhesive thin iron plates 5, each of the piezoelectric modules 4 is embedded with a plurality of Piezoelectric vibrator 6; the piezoelectric module 4 at the bottom is bonded to the inner bottom wall of the first cylinder body 2 through a double-sided adhesive thin iron plate 5; during specific implementation, the double-sided adhesive thin iron plate 5 is The upper surface and the lower surface of the thin iron plate are made by applying structural glue;
所述传力弹簧单元包括间隔设置在第一缸体2内上部的上弹簧压板35和下弹簧压板39,所述下弹簧压板39的底面通过双面粘性薄铁板5与位于最顶层的压电模块4粘接,所述下弹簧压板39的顶部固定连接有下弹簧卡座38,所述上弹簧压板35的底部固定连接有上弹簧卡座36,所述上弹簧卡座36与下弹簧卡座38之间设置有传力弹簧37,所述传力弹簧37的上端与上弹簧卡座36固定连接,所述传力弹簧37的下端与下弹簧卡座38固定连接;The force transmission spring unit includes an upper spring pressing plate 35 and a lower spring pressing plate 39 arranged at intervals on the upper part of the first cylinder body 2, and the bottom surface of the lower spring pressing plate 39 is connected with the pressing plate located on the top layer through the double-sided viscous thin iron plate 5. The electric module 4 is bonded, the top of the lower spring pressing plate 39 is fixedly connected with the lower spring holder 38, the bottom of the upper spring pressing plate 35 is fixedly connected with the upper spring holder 36, and the upper spring holder 36 is connected with the lower spring holder. A force transmission spring 37 is arranged between the decks 38, the upper end of the force transmission spring 37 is fixedly connected with the upper spring deck 36, and the lower end of the force transmission spring 37 is fixedly connected with the lower spring deck 38;
所述磁流变阻尼单元包括固定连接在上弹簧压板35顶部的外缸筒14和套装在外缸筒14内部的内缸筒27,所述外缸筒14的下端、上弹簧压板35和上弹簧卡座36通过第一滑动轴承34滑动连接在活塞杆40中部,所述外缸筒14内下部设置有蓄能缓冲隔板32和固定连接在蓄能缓冲隔板32顶部的下密封端盖31,所述蓄能缓冲隔板32与外缸筒14内底壁之间的空间为蓄能缓冲腔33,所述蓄能缓冲隔板32和下密封端盖31通过第二滑动轴承30滑动连接在活塞杆40中部,所述外缸筒14内上部设置有与外缸筒14内顶壁固定连接的上密封端盖21,所述外缸筒14顶部固定连接有罩在外缸筒14外部的永磁体保护罩11,所述外缸筒14的上端、永磁体保护罩11的上端和上密封端盖21通过第三滑动轴承20滑动连接在活塞杆40上部,所述外缸筒14内位于上密封端盖21与下密封端盖31之间的空腔为填充有磁流变液3的磁流变阻尼腔,所述内缸筒27将所述磁流变阻尼腔分隔为了位于内缸筒27的外壁与外缸筒14的内壁之间的外磁流变阻尼腔25和位于内缸筒27的内壁与活塞杆40之间的内磁流变阻尼腔24,所述内缸筒27顶部与上密封端盖21底部之间设置有上阻尼通道22,所述内缸筒27底部与下密封端盖31顶部之间设置有下阻尼通道7,所述内缸筒27的顶部外壁上和底部外壁上均缠绕有励磁线圈23,所述活塞杆40上部固定连接有位于内磁流变阻尼腔24内的活塞26;The magnetorheological damping unit includes an outer cylinder 14 fixedly connected to the top of the upper spring pressure plate 35 and an inner cylinder 27 set inside the outer cylinder 14, the lower end of the outer cylinder 14, the upper spring pressure plate 35 and the upper spring The card seat 36 is slidably connected to the middle part of the piston rod 40 through the first sliding bearing 34, and the inner lower part of the outer cylinder 14 is provided with an energy storage buffer partition 32 and a lower sealing end cover 31 fixedly connected to the top of the energy storage buffer partition 32 The space between the energy storage buffer partition 32 and the inner bottom wall of the outer cylinder 14 is the energy storage buffer cavity 33, and the energy storage buffer partition 32 and the lower sealing end cover 31 are slidingly connected by the second sliding bearing 30 In the middle part of the piston rod 40, the upper inner part of the outer cylinder 14 is provided with an upper sealing end cap 21 fixedly connected with the inner top wall of the outer cylinder 14, and the top of the outer cylinder 14 is fixedly connected with a cover on the outside of the outer cylinder 14. The permanent magnet protective cover 11, the upper end of the outer cylinder 14, the upper end of the permanent magnet protective cover 11 and the upper sealing end cover 21 are slidably connected to the upper part of the piston rod 40 through the third sliding bearing 20, and the outer cylinder 14 is located The cavity between the upper sealing end cap 21 and the lower sealing end cap 31 is a magnetorheological damping chamber filled with magnetorheological fluid 3, and the inner cylinder 27 separates the magnetorheological damping chamber into The outer magnetorheological damping chamber 25 between the outer wall of the barrel 27 and the inner wall of the outer cylinder 14 and the inner magnetorheological damping chamber 24 between the inner wall of the inner cylinder 27 and the piston rod 40, the inner cylinder 27 An upper damping channel 22 is provided between the top and the bottom of the upper sealing end cover 21, and a lower damping channel 7 is provided between the bottom of the inner cylinder 27 and the top of the lower sealing end cover 31, and the top outer wall of the inner cylinder 27 The excitation coil 23 is wound on the outer wall of the bottom and the bottom, and the upper part of the piston rod 40 is fixedly connected with a piston 26 located in the inner magneto-rheological damping cavity 24;
所述电磁感应单元包括紧贴外缸筒14的外壁套装在外缸筒14外部的防漏磁套12和固定连接在第一缸体2顶部的第二缸体8,所述第二缸体8罩在永磁体保护罩11内,所述防漏磁套12的外壁与第二缸体8的内壁之间设置有间隙,所述第二缸体8的内壁上间隔设置有多个永磁体9,所述防漏磁套12的外壁上缠绕有电磁感应线圈10;具体实施时,所述防漏磁套12由非导磁材料制成,所述防漏磁套12用于避免由电磁感应线圈10产生的磁场与励磁线圈23产生的磁场相干涉;The electromagnetic induction unit includes a leakage-proof magnetic sleeve 12 that is fitted on the outside of the outer cylinder 14 close to the outer wall of the outer cylinder 14 and a second cylinder 8 that is fixedly connected to the top of the first cylinder 2. The second cylinder 8 Covered in the permanent magnet protective cover 11, a gap is provided between the outer wall of the anti-leakage magnetic sleeve 12 and the inner wall of the second cylinder 8, and a plurality of permanent magnets 9 are arranged at intervals on the inner wall of the second cylinder 8 , the outer wall of the anti-leakage magnetic sleeve 12 is wound with an electromagnetic induction coil 10; during specific implementation, the anti-leakage magnetic sleeve 12 is made of non-magnetic material, and the anti-leakage magnetic sleeve 12 is used to avoid The magnetic field generated by the coil 10 interferes with the magnetic field generated by the excitation coil 23;
所述活塞杆40的底部固定连接有下吊环1,所述永磁体保护罩11的顶部固定连接有支撑座15,所述支撑座15的顶部固定连接有上吊环19。The bottom of the piston rod 40 is fixedly connected with the lower suspension ring 1 , the top of the permanent magnet protection cover 11 is fixedly connected with the support base 15 , and the top of the support base 15 is fixedly connected with the upper suspension ring 19 .
如图1和图2所示,本实施例中,所述活塞杆40的轴向中心设置有活塞杆中心孔41,所述活塞杆40的下部开有与活塞杆中心孔41相连通的活塞杆过线孔18;所述永磁体保护罩11上端开有第一保护罩过线孔16和第二保护罩过线孔17。As shown in Figures 1 and 2, in this embodiment, the axial center of the piston rod 40 is provided with a piston rod center hole 41, and the lower part of the piston rod 40 is provided with a piston rod communicating with the piston rod center hole 41. Rod wire passing hole 18; the upper end of the permanent magnet protective cover 11 is provided with a first protective cover wire passing hole 16 and a second protective cover wire passing hole 17 .
如图1所示,本实施例中,所述第二缸体8的内径大于第一缸体2的内径。As shown in FIG. 1 , in this embodiment, the inner diameter of the second cylinder 8 is larger than the inner diameter of the first cylinder 2 .
如图1和图3所示,本实施例中,所述压电模块4的数量为三个,所述压电模块4的形状为圆柱形,每个所述压电模块4中均镶嵌有十二个压电振子6,十二个压电振子6分两组后以压电模块4的几何中心为圆心呈环形均匀布设。As shown in Figures 1 and 3, in this embodiment, the number of the piezoelectric modules 4 is three, the shape of the piezoelectric modules 4 is cylindrical, and each of the piezoelectric modules 4 is embedded with Twelve piezoelectric vibrators 6 are divided into two groups and arranged uniformly in a ring with the geometric center of the piezoelectric module 4 as the center.
本实施例中,所述双面粘性薄铁板5的厚度为0.15mm~0.5mm。In this embodiment, the thickness of the double-sided adhesive thin iron plate 5 is 0.15mm-0.5mm.
本实用新型的工作过程为:当车辆行驶在不平路面上时,上吊环19与下吊环1产生相对运动,上吊环19运动带动支撑座15一块运动,从而带动所述磁流变阻尼模块运动,此时内磁流变阻尼腔24的上下体积发生变化,当所述磁流变阻尼模块向下运动时,内磁流变阻尼腔24的下体积减小,上体积增大,磁流变液3从内磁流变阻尼腔24经过下阻尼通道7和上阻尼通道22流到外磁流变阻尼腔25中,当所述磁流变阻尼模块向上运动时,内磁流变阻尼腔24的下体积增大,上体积减小,磁流变液3从外磁流变阻尼腔25经过上阻尼通道22和下阻尼通道7流到内磁流变阻尼腔24中,使所述车辆减振装置产生阻尼力;一方面,所述磁流变阻尼模块运动时,带动电磁感应线圈10相对于永磁体9产生运动,切割磁感线产生电能并通过外部整流器整流后,再经过蓄电池充电电路给车载蓄电池充电,车载蓄电池输出电能再供给励磁线圈23;另一方面,所述磁流变阻尼模块运动时,带动上弹簧压板35和上弹簧卡座36运动,进一步通过传力弹簧37实现减振,并把力传递给下弹簧压板39和下弹簧卡座38,再作用到压电模块4上,使压电振子6发生正压电效应,产生电能并通过外部整流器整流后,再经过蓄电池充电电路给车载蓄电池充电,车载蓄电池输出电能再供给励磁线圈23;通过外部控制器控制输入给励磁线圈23的电流,便能够调节改车辆磁流变阻尼装置,使其处于最佳减振状态。The working process of the utility model is: when the vehicle is driving on an uneven road surface, the upper suspension ring 19 and the lower suspension ring 1 produce relative motion, and the movement of the upper suspension ring 19 drives the support seat 15 to move together, thereby driving the magnetorheological damping module to move, At this time, the upper and lower volumes of the inner magnetorheological damping chamber 24 change. When the magnetorheological damping module moves downward, the lower volume of the inner magnetorheological damping chamber 24 decreases, and the upper volume increases, and the magnetorheological fluid 3 flows from the inner magnetorheological damping chamber 24 to the outer magnetorheological damping chamber 25 through the lower damping channel 7 and the upper damping channel 22, when the magnetorheological damping module moves upward, the inner magnetorheological damping chamber 24 The lower volume increases and the upper volume decreases, and the magnetorheological fluid 3 flows from the outer magnetorheological damping chamber 25 through the upper damping passage 22 and the lower damping passage 7 into the inner magnetorheological damping chamber 24 to damp the vehicle The device generates damping force; on the one hand, when the magneto-rheological damping module moves, it drives the electromagnetic induction coil 10 to move relative to the permanent magnet 9, cuts the magnetic induction line to generate electric energy and rectifies it through an external rectifier, and then passes through the battery charging circuit. The on-board battery is charged, and the output electric energy of the on-board battery is then supplied to the excitation coil 23; on the other hand, when the magnetorheological damping module moves, it drives the upper spring pressing plate 35 and the upper spring holder 36 to move, and further realizes vibration reduction through the force transmission spring 37 , and transmit the force to the lower spring pressure plate 39 and the lower spring holder 38, and then act on the piezoelectric module 4, so that the piezoelectric vibrator 6 has a positive piezoelectric effect, generates electric energy and is rectified by an external rectifier, and then charged by the battery The circuit charges the on-board battery, and the output power of the on-board battery is supplied to the excitation coil 23; the current input to the excitation coil 23 is controlled by an external controller, so that the magneto-rheological damping device of the vehicle can be adjusted to make it in the best vibration reduction state.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
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