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CN205242064U - Equipment of preliminary treatment is carried out in jar fabric - Google Patents

Equipment of preliminary treatment is carried out in jar fabric Download PDF

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Publication number
CN205242064U
CN205242064U CN201521036183.9U CN201521036183U CN205242064U CN 205242064 U CN205242064 U CN 205242064U CN 201521036183 U CN201521036183 U CN 201521036183U CN 205242064 U CN205242064 U CN 205242064U
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fabric
steam
cylinder
equipment
carried out
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CN201521036183.9U
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徐达明
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FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
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FONG'S DYEING AND FINISHING MACHINERY (SHENZHEN) Co Ltd
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Priority to TW105214754U priority patent/TWM538955U/en
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Abstract

本实用新型提供一种对织物于缸内进行预处理的设备,当织物于染布机内运行时,可于导布管后,摆布装置前设置蒸气喷嘴,以高温蒸气喷射织物,令织物释放应力,从而织物运行更加顺畅,大大减低织物出现折叠重复的情况。与此同时亦增加了染料的渗透性,令染色更加均匀,令染色机有更佳的得色率,缩短染色时间,而且高热蒸气具有烘干和吸水功用,使用者无需依赖前处理机将织物加热便能达到染色均匀的效果,便可达到节能降耗,低炭环保的目的,减低支出成本。

The utility model provides a device for pretreating fabrics in a cylinder. When the fabrics are running in the dyeing machine, a steam nozzle can be installed behind the fabric guide pipe and in front of the fabric arrangement device to spray the fabrics with high-temperature steam to release the fabrics. Stress, so that the fabric runs more smoothly, greatly reducing the repeated folding of the fabric. At the same time, it also increases the permeability of the dye, making the dyeing more uniform, enabling the dyeing machine to have a better color yield, shortening the dyeing time, and the high-heat steam has the functions of drying and water absorption, and the user does not need to rely on the pre-treatment machine to dry the fabric Heating can achieve uniform dyeing effect, energy saving, low carbon and environmental protection can be achieved, and expenditure costs can be reduced.

Description

一种对织物于缸内进行预处理的设备A device for pretreating fabrics in cylinders

技术领域technical field

本实用新型涉及一种在印染厂中用蒸汽对织物于缸内进行染色预处理的设备,特别是应用在染布机上的设备,属于纺织行业技术的领域。The utility model relates to a device for dyeing and pretreating fabric in a vat with steam in a printing and dyeing factory, in particular to the device used on a cloth dyeing machine, which belongs to the technical field of the textile industry.

背景技术Background technique

一般的染布机均包含喷嘴及储布槽等结构,使织物以连续绳圈状的方式于染布机内循环地行走。织物经过染色喷嘴后,进入摆布装置,再进入储布糟。但是,就不同织物编织与材质问题,于染色机内循环运行的时候部分折痕位置紧粘固定而没有打开转换位置,以致该固定折叠状态于缸内持续进行了多个循环,产生染色后无法清除的折色痕。以往印染厂虽有部份染色使用者会使用气流染色机,加上风喷嘴将织物蓬松吹开,减少折痕出现的机会,从而增加染液渗透性,以减少上述问题的发生。但气流染色设备成本较高,运作亦较秏电,令部份染液厂却步。A general dyeing machine includes structures such as a nozzle and a cloth storage tank, so that the fabric circulates in the dyeing machine in a continuous rope-like manner. After the fabric passes through the dyeing nozzle, it enters the distribution device and then enters the fabric storage bin. However, due to the weaving and material of different fabrics, when the dyeing machine is running circularly, some creases are tightly stuck and fixed without opening the conversion position, so that the fixed folded state continues for multiple cycles in the cylinder, resulting in failure after dyeing. Clear crease marks. In the past, although some dyeing users in printing and dyeing factories would use air-flow dyeing machines, the air nozzles were added to blow the fabric fluffy, reducing the chance of creases, thereby increasing the permeability of the dyeing liquid, so as to reduce the occurrence of the above-mentioned problems. However, the cost of air-flow dyeing equipment is relatively high, and the operation is relatively power-hungry, which deters some dyeing liquor factories.

然而,上述的系统却存在一些隐患。加上风喷嘴后,染色不均的情况虽然已减少,但仍时有出现,如遇上某类织物较重,难以吹开织物,导致织物经常还没完全蓬松吹开,令折叠位置重复,未能解决因折痕而出现染色不均的问题。为解决该问题,只能延长染色时间,并加大风机推送力及加大水泵力量,以加强染液的流量及压力,将织物完全吹开和加快运行速度。然而,此举不但会导致能耗的增加,亦会有机会损害织物纤维表面,令织物染色不良,使使用者得不偿失。另一解决方法是在染色前使用前处理机械,将织物加热,令织物松软,以加快织物运行速度,减少染色不均。但此举欠缺自动化,牵涉到手工把织物搬动到前处理机,所需时间会造成专业劳动高昂的代价,从而浪费大量人手及时间,并增加耗能,减低生产效率及经济效益。为进一步将以上技术改良,特提出本实用新型。However, there are some hidden dangers in the above-mentioned system. After adding the air nozzle, although the uneven dyeing has been reduced, it still occurs from time to time. If a certain type of fabric is heavy, it is difficult to blow the fabric, resulting in the fabric often not being fully fluffy and blown open, causing repeated folding positions. It can solve the problem of uneven dyeing due to creases. In order to solve this problem, we can only prolong the dyeing time, increase the force of the blower fan and the force of the water pump, so as to strengthen the flow and pressure of the dyeing liquor, blow the fabric completely and speed up the running speed. However, this will not only lead to an increase in energy consumption, but also may damage the surface of the fabric fibers, resulting in poor dyeing of the fabric, which is not worth the loss for the user. Another solution is to use a pre-treatment machine before dyeing to heat the fabric to soften it, so as to speed up the running of the fabric and reduce uneven dyeing. However, this lack of automation involves manually moving the fabric to the pre-processing machine. The time required will result in a high cost of professional labor, thereby wasting a lot of manpower and time, increasing energy consumption, and reducing production efficiency and economic benefits. In order to further improve the above technology, the utility model is proposed.

实用新型内容Utility model content

本实用新型的主要目的在于弥补现有技术上的不足,提供一种对织物于缸内进行预处理的设备,于织物染色时对缸内织物进行蒸气处理,以类似预处理织物的方式影响织物的纤维结构特性,以利于后续的染色程序。The main purpose of the utility model is to make up for the deficiencies in the prior art, and to provide a device for pretreating fabrics in a vat. When fabrics are dyed, steam treatment is performed on the fabrics in the vat, and the fabric is affected in a manner similar to pretreated fabrics. The structural properties of the fiber are beneficial to the subsequent dyeing process.

具体来说,本实用新型所述的对织物于缸内进行预处理的设备,包括储布槽、滚筒和摆斗,在摆斗的入口处设有液体喷嘴,其中,在织物行经的路径上还设有蒸汽喷射装置,所述蒸汽发生装置向行经的织物喷射蒸汽。Specifically, the equipment for pretreating fabrics in a cylinder according to the utility model includes a cloth storage tank, a roller and a swing bucket, and a liquid nozzle is arranged at the entrance of the swing bucket, wherein, on the path of the fabric, A steam injection device is also provided, which injects steam onto the passing fabric.

进一步的,所述蒸汽喷射装置设置在储布槽与滚筒之间。Further, the steam injection device is arranged between the cloth storage tank and the drum.

更进一步的,所述蒸汽喷射装置设置在储布槽与滚筒之间,与摆斗连接固定。Furthermore, the steam injection device is arranged between the cloth storage tank and the drum, and is connected and fixed with the swing bucket.

进一步的,所述蒸汽喷射装置的数目为一个以上。Further, the number of the steam injection device is more than one.

进一步的,所述蒸汽喷射装置包括装置本体、用于固定的连接管、蒸汽喷嘴、蒸汽管道、蒸汽出口和蒸汽发生器,蒸汽发生器与蒸汽管道相通,蒸汽管道上设有蒸汽喷嘴,蒸汽喷嘴的末端为蒸汽出口,连接管由装置本体伸出。Further, the steam injection device includes a device body, a connecting pipe for fixing, a steam nozzle, a steam pipe, a steam outlet and a steam generator, the steam generator communicates with the steam pipe, the steam pipe is provided with a steam nozzle, and the steam nozzle The end of the steam outlet is the steam outlet, and the connecting pipe protrudes from the device body.

更进一步的,所述连接管固定在摆斗上。Furthermore, the connecting pipe is fixed on the swing bucket.

再进一步的,所述连接管与摆斗可拆卸连接。Still further, the connecting pipe is detachably connected to the swing bucket.

更进一步的,所述装置本体呈环状,蒸汽管道沿装置本体环形分布,蒸汽出口开口于环状的装置本体的内壁。Furthermore, the device body is in a ring shape, the steam pipes are distributed in a ring shape along the device body, and the steam outlet is opened on the inner wall of the ring-shaped device body.

更进一步的,所述蒸汽管道的数目为一个以上。Furthermore, the number of the steam pipeline is more than one.

同样的,所述蒸汽喷嘴的数目为一个以上。Likewise, the number of the steam nozzle is more than one.

利用本实用新型所述的对织物于缸内进行预处理,在织物行经的路径上设置蒸汽喷射装置,所述蒸汽喷射装置向行经的织物喷射蒸汽,令织物释放应力,从而使织物的运行更加顺畅,大大减低织物出现折叠重复的情况。Utilizing the pretreatment of the fabric in the cylinder described in the utility model, a steam injection device is arranged on the path of the fabric, and the steam injection device injects steam to the fabric passing through, so that the fabric releases stress, thereby making the operation of the fabric more efficient. Smooth, greatly reducing the repeated folding of the fabric.

进一步的,在织物行经的路径上设置蒸汽喷射装置,所述蒸汽喷射装置包括装置本体、用于固定的连接管、蒸汽喷嘴、蒸汽管道、蒸汽出口和蒸汽发生器,蒸汽发生器与蒸汽管道相通,蒸汽管道上设有蒸汽喷嘴,蒸汽喷嘴的末端为蒸汽出口,连接管由装置本体伸出,所述蒸汽喷射装置向行经的织物喷射蒸汽,令织物释放应力,从而使织物的运行更加顺畅,大大减低织物出现折叠重复的情况。Further, a steam injection device is set on the path of the fabric, and the steam injection device includes a device body, a connecting pipe for fixing, a steam nozzle, a steam pipe, a steam outlet and a steam generator, and the steam generator communicates with the steam pipe , the steam pipe is provided with a steam nozzle, the end of the steam nozzle is a steam outlet, and the connecting pipe protrudes from the device body, and the steam injection device injects steam to the passing fabric to release the stress of the fabric, so that the fabric runs more smoothly. Greatly reduce the repeated folding of the fabric.

本实用新型所述的对织物于缸内进行预处理的设备,当织物于染布机内运行时,可于导布管后,摆布装置前设置蒸气喷嘴,以高温蒸气喷射织物,令织物释放应力,从而织物运行更加顺畅,大大减低织物出现折叠重复的情况。与此同时亦增加了染料的渗透性,令染色更加均匀,令染色机有更佳的得色率,缩短染色时间,而且高热蒸气具有烘干和吸水功用,使用者无需依赖前处理机将织物加热便能达到染色均匀的效果,便可达到节能降耗,低炭环保的目的,减低支出成本。The equipment for pretreating the fabric in the vat described in the utility model, when the fabric is running in the dyeing machine, a steam nozzle can be installed behind the cloth guide pipe and in front of the cloth arrangement device to spray the fabric with high-temperature steam to release the fabric. Stress, so that the fabric runs more smoothly, greatly reducing the repeated folding of the fabric. At the same time, it also increases the permeability of the dye, making the dyeing more uniform, enabling the dyeing machine to have a better color yield, shortening the dyeing time, and the high-heat steam has the functions of drying and water absorption, and the user does not need to rely on the pre-treatment machine to dry the fabric Heating can achieve uniform dyeing effect, energy saving, low carbon and environmental protection can be achieved, and expenditure costs can be reduced.

附图说明Description of drawings

图1是本实用新型实施例在染色机各机械结构的位置示意图;Fig. 1 is the schematic diagram of the position of each mechanical structure of the dyeing machine in the embodiment of the utility model;

图2是本实用新型实施例染色机蒸汽喷嘴的结构示意图;Fig. 2 is the structural representation of the steam nozzle of the dyeing machine of the utility model embodiment;

图3是本实用新型实施例染色机蒸汽喷嘴的剖视图;Fig. 3 is the sectional view of the steam nozzle of the dyeing machine of the utility model embodiment;

其中,1为滚筒、2为高温蒸汽装置、3为摆斗、4为液体喷嘴、5为储布槽、22为蒸汽喷嘴、23为连接管、24为蒸汽管道、25为蒸汽出口。Among them, 1 is a drum, 2 is a high-temperature steam device, 3 is a swing bucket, 4 is a liquid nozzle, 5 is a cloth storage tank, 22 is a steam nozzle, 23 is a connecting pipe, 24 is a steam pipe, and 25 is a steam outlet.

具体实施方式detailed description

下面结合附图和实施例,对本实用新型所述的技术方案进行非限制性的描述,目的是为了公众更好地理解所述技术方案,而非对技术方案的限制。The technical solutions of the present invention are described in a non-restrictive manner below in conjunction with the accompanying drawings and embodiments, the purpose of which is for the public to better understand the technical solutions, rather than to limit the technical solutions.

图1显示了染色机各机械结构的位置,织物经过储布槽5,经由滚筒1带动下,向上提升,经过本实用新型所述蒸汽喷射装置2后,经过滚筒1,受重力作用向下跌落液体喷嘴4,然后进入摆斗3,再跌回储布槽5中,如此循环往复。Figure 1 shows the positions of the mechanical structures of the dyeing machine. The fabric passes through the cloth storage tank 5 and is lifted upwards by the roller 1. After passing through the steam injection device 2 of the present invention, it passes through the roller 1 and falls down under the action of gravity. The liquid nozzle 4 enters the swing bucket 3 then, and then falls back in the cloth storage tank 5, and so on.

如图2-3所示,为本实用新型所述对织物于缸内进行预处理的装置中蒸汽喷射装置2的结构示意图,在优选的实施例中,蒸汽喷射装置包括装置本体,所述装置设置在摆斗3上,通过连接管23与摆斗3连接,蒸汽发生器(图中未示出)与蒸汽管道24相通,蒸汽管道24上设有蒸汽喷嘴22,蒸汽喷嘴22的末端为蒸汽出口25,连接管23由装置本体伸出。当织物经过蒸汽喷射装置2时,蒸汽从蒸汽喉路进入蒸汽管道24,再进入蒸汽喷嘴22,从蒸汽出口25喷出,向织物行走方向喷射。当织物与蒸汽接触时,会受到压力,加上机内温度及风推送力,织物应力因而消除,令折痕位置重新编排。As shown in Figures 2-3, it is a schematic structural view of the steam injection device 2 in the device for pretreating the fabric in the cylinder according to the present invention. In a preferred embodiment, the steam injection device includes a device body, and the device It is arranged on the swing bucket 3 and is connected with the swing bucket 3 by a connecting pipe 23. The steam generator (not shown in the figure) communicates with the steam pipeline 24. The steam pipeline 24 is provided with a steam nozzle 22, and the end of the steam nozzle 22 is steam The outlet 25 and the connecting pipe 23 protrude from the device body. When the fabric passes through the steam injection device 2, the steam enters the steam pipe 24 from the steam throat, then enters the steam nozzle 22, is sprayed out from the steam outlet 25, and is sprayed toward the direction in which the fabric travels. When the fabric is in contact with the steam, it will be under pressure, coupled with the temperature inside the machine and the force of the wind, the stress of the fabric will be relieved and the crease position will be rearranged.

利用本实用新型所述的对织物于缸内进行预处理的设备,当织物于染布机内运行时,可于导布管后,摆布装置前设置蒸气喷嘴,以高温蒸气喷射织物,令织物释放应力,从而织物运行更加顺畅,大大减低织物出现折叠重复的情况。与此同时亦增加了染料的渗透性,令染色更加均匀,令染色机有更佳的得色率,缩短染色时间,而且高热蒸气具有烘干和吸水功用,使用者无需依赖前处理机将织物加热便能达到染色均匀的效果,便可达到节能降耗,低炭环保的目的,减低支出成本。Utilizing the equipment for pretreating the fabric in the vat described in the utility model, when the fabric is running in the dyeing machine, a steam nozzle can be installed behind the cloth guide pipe and in front of the cloth arrangement device to spray the fabric with high-temperature steam to make the fabric The stress is released, so that the fabric runs more smoothly, and the repeated folding of the fabric is greatly reduced. At the same time, it also increases the permeability of the dye, making the dyeing more uniform, enabling the dyeing machine to have a better color yield, shortening the dyeing time, and the high-heat steam has the functions of drying and water absorption, and the user does not need to rely on the pre-treatment machine to dry the fabric Heating can achieve uniform dyeing effect, energy saving, low carbon and environmental protection can be achieved, and expenditure costs can be reduced.

应该理解的是,上述内容包括附图均非对所述技术方案的限制,事实上,凡以相同或近似原理对所述技术方案进行的改进,包括结构的尺寸、形状、所用材质的改变,以及功能相似元件的替换,都在本实用新型所要求保护的技术方案之内。It should be understood that the above content, including the accompanying drawings, are not limitations on the technical solution. In fact, any improvements to the technical solution based on the same or similar principles include changes in the size, shape, and materials of the structure. And the replacement of components with similar functions are all within the technical solution claimed by the utility model.

Claims (10)

1. fabric is carried out in cylinder to a pretreated equipment, it is characterized in that: comprise cloth storage trough, rollCylinder and pendulum bucket, be provided with fluid injector in the porch of pendulum bucket, wherein, on the path of passing through at fabric, is also provided withSteam injection equipment, described steam raising plant is to the fabric uperize of passing through.
2. according to claim 1ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:Described steam injection equipment is arranged between cloth storage trough and cylinder.
3. according to claim 2ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:Described steam injection equipment is arranged between cloth storage trough and cylinder, is connected and fixed with pendulum bucket.
4. according to fabric being carried out in cylinder to pretreated equipment described in claim 1-3 any one, itsBe characterised in that: the number of described steam injection equipment is more than one.
5. according to fabric being carried out in cylinder to pretreated equipment described in claim 1-3 any one, itsBe characterised in that: described steam injection equipment comprise device body, tube connector for fixing, steam jet,Jet chimney, steam (vapor) outlet and steam generator, steam generator communicates with jet chimney, on jet chimneyBe provided with steam jet, the end of steam jet is steam (vapor) outlet, and tube connector is stretched out by device body.
6. according to claim 5ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:Described tube connector is fixed in pendulum bucket.
7. according to claim 6ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:Described tube connector and pendulum bucket removably connect.
8. according to claim 5ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:In the form of a ring, jet chimney is along device body annular spread described device body, and steam (vapor) outlet is opened on ring-typeThe inwall of device body.
9. according to claim 5ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:The number of described jet chimney is more than one.
10. according to claim 5ly fabric is carried out in cylinder to pretreated equipment, it is characterized in that:The number of described steam jet is more than one.
CN201521036183.9U 2015-12-14 2015-12-14 Equipment of preliminary treatment is carried out in jar fabric Expired - Fee Related CN205242064U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017101218A1 (en) * 2015-12-14 2017-06-22 立信染整机械(深圳)有限公司 Apparatus and method for pre-treating fabric in vat
CN109023764A (en) * 2018-09-28 2018-12-18 无锡同华染整机械有限公司 Improve the fabric dyeing machine and presser foot method of adjustment of presser foot
CN112411047A (en) * 2020-10-26 2021-02-26 佛山市三技精密机械有限公司 Fabric dyeing system and dyeing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017101218A1 (en) * 2015-12-14 2017-06-22 立信染整机械(深圳)有限公司 Apparatus and method for pre-treating fabric in vat
CN109023764A (en) * 2018-09-28 2018-12-18 无锡同华染整机械有限公司 Improve the fabric dyeing machine and presser foot method of adjustment of presser foot
CN109023764B (en) * 2018-09-28 2023-08-04 无锡同华染整机械有限公司 Cloth dyeing machine with improved cloth pressing plate and cloth pressing plate adjusting method
CN112411047A (en) * 2020-10-26 2021-02-26 佛山市三技精密机械有限公司 Fabric dyeing system and dyeing method

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