CN205240832U - Simple and easy decoiler device - Google Patents
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- CN205240832U CN205240832U CN201520989093.5U CN201520989093U CN205240832U CN 205240832 U CN205240832 U CN 205240832U CN 201520989093 U CN201520989093 U CN 201520989093U CN 205240832 U CN205240832 U CN 205240832U
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- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims description 8
- 238000013000 roll bending Methods 0.000 claims 4
- 238000005520 cutting process Methods 0.000 abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
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Abstract
本实用新型涉及一种简易开卷机装置,包括输送机构、支架、芯轴总成及后顶机构,芯轴总成支撑在支架上,芯轴总成上用于放置卷板,并进行卷板的开卷,输送机构位于支架的前方,并沿卷板板材开卷方向延伸,后顶机构位于支架的后方,包括一支撑架及设置支撑架上的滚筒,滚筒与卷板紧贴设置。与现有技术相比,本实用新型芯轴总成整体外径可调,方便放入卷板并紧固卷板,同时也方便从卷板上取出;本实用新型装置有后顶机构,避免卷板反弹,提供操作安全性,同时,该装置还有刹车机构,调节增大芯轴摩擦力,可以有效避免卷板开料后一些惯性力或开料前板料回弹力,因此安全性高。
The utility model relates to a simple uncoiler device, which comprises a conveying mechanism, a support, a mandrel assembly and a rear top mechanism, the mandrel assembly is supported on the support, and the mandrel assembly is used for placing and coiling For uncoiling, the conveying mechanism is located in front of the support and extends along the uncoiling direction of the coiled plate. The rear top mechanism is located behind the support, including a support frame and a roller on the support frame. The roller and the coil are arranged in close contact. Compared with the prior art, the overall outer diameter of the mandrel assembly of the utility model is adjustable, which is convenient to put in the coiled plate and fasten the coiled plate, and is also convenient to take out from the coiled plate; the device of the utility model has a rear top mechanism to avoid The coil bounces back to provide operational safety. At the same time, the device also has a brake mechanism, which can be adjusted to increase the friction of the mandrel, which can effectively avoid some inertial force after the coil is cut or the rebound force of the sheet before cutting, so the safety is high. .
Description
技术领域technical field
本实用新型涉及一种开卷机,尤其是涉及一种简易开卷机装置。The utility model relates to an uncoiler, in particular to a simple uncoiler device.
背景技术Background technique
目前卷板开料常用专用开料机、简易开料装置或卷板滚动开料。专用开料机结构复杂,成本高,一般专用开料机价格昂贵,比较适合批量开料,如果一般企业卷板用量不多的情况,购买该设备容易造成闲置浪费。简易开料装置,采用螺杆内衬卷板内径,轴芯焊接螺母套,两端安装轴承,依据调节螺杆长度来撑牢卷板,该装置缺陷,依靠螺杆来撑卷板需调节中心,如果卷板中心不在轴芯上,卷板出料存在问题,有时出料快,有时拉不动,调节螺杆比较费时费力,其次如果卷板厚度大于1mm,卷板在开料时回弹,该装置无防止回弹结构,板料很容易一层层回弹开,如果不锈钢回弹,板与板之间会划伤。采用卷板滚动开料,安全系数低,比较占场地。At present, a special cutting machine, a simple cutting device or a rolling rolling cutting are commonly used for coiling. The structure of the special cutting machine is complicated and the cost is high. Generally, the special cutting machine is expensive and is more suitable for batch cutting. If the general enterprise does not use a lot of coils, buying this equipment will easily cause idle waste. The simple cutting device adopts the inner diameter of the coil lined with the screw, the shaft core is welded with nut sleeves, and the bearings are installed at both ends, and the coil is supported by adjusting the length of the screw. The center of the plate is not on the shaft core, and there is a problem with the coiled plate discharge. Sometimes the material is discharged quickly, and sometimes it cannot be pulled. To prevent the springback structure, the sheet material is easy to rebound layer by layer. If the stainless steel rebounds, there will be scratches between the plates. The rolling plate is used for cutting, which has a low safety factor and occupies a lot of space.
实用新型内容Utility model content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种结构简单、操作方便、安全性高的简易开卷机装置。The purpose of this utility model is to provide a simple uncoiler device with simple structure, convenient operation and high safety in order to overcome the above-mentioned defects in the prior art.
本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种简易开卷机装置,包括输送机构、支架、芯轴总成及后顶机构,所述的芯轴总成支撑在支架上,所述的芯轴总成上用于放置卷板,并进行卷板的开卷,所述的输送机构位于支架的前方,并沿卷板板材开卷方向延伸,所述的后顶机构位于支架的后方,包括一支撑架及设置支撑架上的滚筒,所述的滚筒与卷板紧贴设置。A simple uncoiler device, including a conveying mechanism, a bracket, a mandrel assembly and a rear jacking mechanism, the mandrel assembly is supported on the support, and the mandrel assembly is used to place a coiled plate and carry out For the uncoiling of the coiled plate, the conveying mechanism is located in front of the support and extends along the uncoiling direction of the coiled plate, and the rear top mechanism is located at the rear of the support, including a support frame and a roller set on the support frame. The roller and the coil are set close to each other.
所述的芯轴总成包括主轴、连杆、支撑板、固定板、活动套及拧紧螺母,所述的固定板设有4个,沿主轴径向均布固定在主轴的中部,所述的活动套套设在主轴上,并沿主轴的轴向位于固定板的两端,所述的支撑板设有四个,沿主轴的径向均布设置,且每个支撑板均通过连杆与固定板及活动套铰接,所述的拧紧螺母沿主轴的轴向位于活动套的外端,通过调节拧紧螺母实现支撑板的外扩或内缩。The mandrel assembly includes a main shaft, a connecting rod, a support plate, a fixed plate, a movable sleeve and a tightening nut. There are 4 fixed plates, which are evenly distributed and fixed in the middle of the main shaft along the radial direction of the main shaft. The movable sleeve is set on the main shaft, and is located at both ends of the fixed plate along the axial direction of the main shaft. There are four supporting plates, which are evenly distributed along the radial direction of the main shaft, and each supporting plate is connected to the fixed plate through a connecting rod. The plate and the movable sleeve are hinged, and the tightening nut is located at the outer end of the movable sleeve along the axial direction of the main shaft, and the external expansion or internal contraction of the support plate is realized by adjusting the tightening nut.
所述的主轴通过轴承安装在支架上,所述的主轴上设有刹车机构。所述的刹车机构采用常规的用于制动轴转动的刹车装置,该刹车机构可以调节增大芯轴摩擦力,可以有效避免卷板开料后一些惯性力或开料前板料回弹力。The main shaft is installed on the bracket through bearings, and a braking mechanism is arranged on the main shaft. The brake mechanism adopts a conventional brake device for braking the rotation of the shaft. The brake mechanism can be adjusted to increase the friction force of the mandrel, which can effectively avoid some inertia force after the coil is cut or the rebound force of the sheet before cutting.
所述的输送机构包括输送架及设置在输送架上直线排列的输送辊。The conveying mechanism includes a conveying frame and conveying rollers arranged in a straight line on the conveying frame.
所述的输送机构还包括设在输送架上的牵引辊。The conveying mechanism also includes traction rollers arranged on the conveying frame.
后顶机构包括滚筒、支撑架、手柄、螺杆、螺纹套、铰链座及底板,所述的支撑架中部通过支架转动连接在底板上,所述的滚筒设在支撑架的前端,所述的螺纹套设在支撑架的后端,所述的铰链座设在底板上,所述的螺杆下端与铰链座铰接,中部穿过螺纹套并与螺纹套螺纹连接,所述的手柄设在螺杆的上端。The rear top mechanism includes a roller, a support frame, a handle, a screw rod, a threaded sleeve, a hinge seat and a base plate. The middle part of the support frame is connected to the base plate through a bracket rotation, and the described roller is arranged at the front end of the support frame. Sleeved on the rear end of the support frame, the hinge seat is arranged on the bottom plate, the lower end of the screw rod is hinged with the hinge seat, the middle part passes through the threaded sleeve and is threadedly connected with the threaded sleeve, and the handle is provided at the upper end of the screw rod .
所述的支撑架前端设有一连接轴,所述的滚筒设在连接轴上,所述的支撑架后端设有一连杆,所述的螺纹套贯穿在连杆的中部,且螺纹套的开口方向为竖直方向,所述的螺杆穿过螺纹套,并与螺纹套螺纹连接。The front end of the support frame is provided with a connecting shaft, the roller is arranged on the connecting shaft, the rear end of the support frame is provided with a connecting rod, the threaded sleeve runs through the middle of the connecting rod, and the opening of the threaded sleeve The direction is the vertical direction, and the screw rod passes through the threaded sleeve and is threadedly connected with the threaded sleeve.
开料时滚筒接触卷板,随着卷板直径减少,通过手柄转动螺杆,由于螺杆下端与铰链座铰接,因此,螺杆只是原位转动,螺杆的转动带动螺纹套在螺杆上上下移动,与螺纹套一体的支撑架后端随螺纹套而上下移动,由于支撑架的中部通过支架转动连接在底板上,因此,当支撑架的后端上下移动时,其前端也随之上下移动,使得设置在支撑架前端的滚筒上下移动,在卷板开料过程中始终保持滚筒接触卷板。When the material is cut, the roller touches the coiled plate. As the diameter of the coiled plate decreases, the screw is rotated by the handle. Since the lower end of the screw is hinged with the hinge seat, the screw only rotates in situ. The rotation of the screw drives the thread sleeve to move up and down on the screw, and the thread The rear end of the supporting frame integrated with the sleeve moves up and down with the threaded sleeve. Since the middle part of the supporting frame is connected to the bottom plate through the rotation of the bracket, when the rear end of the supporting frame moves up and down, its front end also moves up and down. The roller at the front end of the support frame moves up and down, and keeps the roller in contact with the coil during the coiling process.
本装置还包括动力机构,所述的动力机构与芯轴总成连接,并驱动芯轴总成转动。The device also includes a power mechanism, which is connected with the mandrel assembly and drives the mandrel assembly to rotate.
所述的动力机构为变频电机及与变频电机连接的减速机,所述的芯轴总成与减速机连接。The power mechanism is a variable frequency motor and a reducer connected with the variable frequency motor, and the mandrel assembly is connected with the reducer.
使用本实用新型的简易开卷机装置时,首先把轴承安装在芯轴总成上,然后把芯轴总成插入卷板中间,旋动拧紧螺母,调节活动套的位置,进而调节支撑板外扩,使得支撑板紧贴靠紧卷板内侧,达到芯轴总成内撑卷板的目的,然后将卷板连同芯轴总成一起放置在支架上,卷板后部加上后顶机构,防止卷板开卷时板材回弹,卷板前端放上输送机构,输送机构可避免材料划伤,板料前端增加动力装置,牵引板料不断往前输送,此外输送机构还作为卷板开料板材的平放支撑。When using the simple uncoiler device of the utility model, first install the bearing on the mandrel assembly, then insert the mandrel assembly into the middle of the coil, turn and tighten the nut, adjust the position of the movable sleeve, and then adjust the outer expansion of the support plate , so that the support plate is close to the inner side of the coiled plate to achieve the purpose of supporting the coiled plate in the mandrel assembly, then place the coiled plate together with the mandrel assembly on the bracket, and add a rear top mechanism to the rear of the coiled plate to prevent When the coil is uncoiled, the plate rebounds, and the front end of the coil is placed on the conveying mechanism. The conveying mechanism can avoid material scratches. The power device is added to the front end of the plate, and the traction plate is continuously conveyed forward. Lay flat for support.
与现有技术相比,本实用新型具有以下优点及有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
一、结构简单,适合范围广,成本低:本实用新型装置适合绝大多数卷板开料,该装置通用性强,结构简单,专用开料机成本在15万左右,而本实用新型简易开料装置成本价在1万左右,制作成本低。1. Simple structure, wide application range and low cost: the device of this utility model is suitable for cutting most coils. The device has strong versatility and simple structure. The cost price of the material device is about 10,000, and the production cost is low.
二、操作简单:启动动力装置的开关,就可以进行卷板开料,开料操作简单。2. Simple operation: Turn on the switch of the power device, and the coiling and cutting can be performed, and the cutting operation is simple.
三、装置拆卸方便:输送机构、支架、芯轴总成及后顶机构均为分体式结构,可以根据需要进行组装使用,同时分体式结构便于维修维护。3. The device is easy to disassemble: the conveying mechanism, bracket, mandrel assembly and rear top mechanism are all split structures, which can be assembled and used according to needs, and the split structure is convenient for maintenance.
四、芯轴总成整体外径可调,方便放入卷板并紧固卷板,同时也方便从卷板上取出,并且芯轴总成外径调节方便,调节不需要额外动力;4. The overall outer diameter of the mandrel assembly can be adjusted, which is convenient to put in the coiled plate and fasten the coiled plate, and it is also convenient to take it out from the coiled plate, and the outer diameter of the mandrel assembly is easy to adjust, and the adjustment does not require additional power;
五、安全性高:该装置有后顶机构,避免卷板反弹,提供操作安全性,同时,该装置还有刹车机构,调节增大芯轴摩擦力,可以有效避免卷板开料后一些惯性力或开料前板料回弹力。5. High safety: The device has a rear top mechanism to avoid the rebound of the coil and provide operational safety. At the same time, the device also has a brake mechanism to adjust and increase the friction of the mandrel, which can effectively avoid some inertia after the coil is cut. force or the rebound force of the sheet before cutting.
附图说明Description of drawings
图1为本实用新型简易开卷机装置的结构示意图;Fig. 1 is the structural representation of simple uncoiler device of the utility model;
图2为图1中I处放大结构示意图;Fig. 2 is a schematic diagram of enlarged structure at I place in Fig. 1;
图3为芯轴总成的结构示意图;Fig. 3 is the structural representation of mandrel assembly;
图4为后顶机构的结构示意图。Fig. 4 is a structural schematic diagram of the rear top mechanism.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种简易开卷机装置,如图1、图2所示,包括输送机构2、支架3、芯轴总成4及后顶机构6,芯轴总成4支撑在支架3上,芯轴总成4上用于放置卷板1,并进行卷板1的开卷,输送机构2位于支架3的前方,并沿卷板1板材开卷方向延伸,输送机构包括输送架及设置在输送架上直线排列的输送辊,以及设在输送架上的牵引辊,后顶机构6位于支架3的后方。A simple uncoiler device, as shown in Figure 1 and Figure 2, includes a conveying mechanism 2, a support 3, a mandrel assembly 4 and a rear jacking mechanism 6, the mandrel assembly 4 is supported on the support 3, and the mandrel assembly 4 is used to place the coiled plate 1 and uncoil the coiled plate 1. The conveying mechanism 2 is located in front of the support 3 and extends along the uncoiling direction of the coiled plate 1. The conveying mechanism includes a conveying frame and a linear arrangement arranged on the conveying frame. Conveying rollers, and the traction rollers that are located on the conveying frame, the rear top mechanism 6 is positioned at the rear of the support 3 .
参考图2,主轴41通过轴承安装在支架3上,主轴41上设有刹车机构。刹车机构采用常规的用于制动轴转动的刹车装置,该刹车机构可以调节增大芯轴摩擦力,可以有效避免卷板开料后一些惯性力或开料前板料回弹力。Referring to FIG. 2 , the main shaft 41 is mounted on the bracket 3 through bearings, and the main shaft 41 is provided with a braking mechanism. The brake mechanism adopts a conventional brake device for braking the rotation of the shaft. The brake mechanism can be adjusted to increase the friction of the mandrel, which can effectively avoid some inertia force after the coil is cut or the rebound force of the sheet before cutting.
如图3所示,芯轴总成4包括主轴41、连杆42、支撑板43、固定板44、活动套45及拧紧螺母46,固定板44设有4个,沿主轴41径向均布固定在主轴41的中部,活动套45套设在主轴41上,并沿主轴41的轴向位于固定板44的两端,支撑板43设有四个,沿主轴41的径向均布设置,且每个支撑板43均通过连杆42与固定板44及活动套45铰接,拧紧螺母46沿主轴41的轴向位于活动套45的外端,通过调节拧紧螺母46实现支撑板43的外扩或内缩。As shown in Figure 3, the mandrel assembly 4 includes a main shaft 41, a connecting rod 42, a support plate 43, a fixed plate 44, a movable sleeve 45 and a tightening nut 46, and there are four fixed plates 44, which are evenly distributed radially along the main shaft 41 Fixed in the middle of the main shaft 41, the movable sleeve 45 is sleeved on the main shaft 41, and is located at both ends of the fixed plate 44 along the axial direction of the main shaft 41. There are four support plates 43, which are evenly distributed along the radial direction of the main shaft 41. And each support plate 43 is hinged with the fixed plate 44 and the movable sleeve 45 through the connecting rod 42, and the tightening nut 46 is located at the outer end of the movable sleeve 45 along the axial direction of the main shaft 41, and the external expansion of the support plate 43 is realized by adjusting the tightening nut 46 or retracted.
如图4所示,后顶机构6包括滚筒61、支撑架62、手柄63、螺杆64、螺纹套65、铰链座66及底板67,支撑架62中部通过支架转动连接在底板67上,滚筒61设在支撑架62的前端,螺纹套65设在支撑架62的后端,铰链座66设在底板67上,螺杆64下端与铰链座66铰接,中部穿过螺纹套65并与螺纹套65螺纹连接,手柄63设在螺杆64的上端。As shown in Figure 4, back top mechanism 6 comprises cylinder 61, support frame 62, handle 63, screw rod 64, threaded sleeve 65, hinge seat 66 and base plate 67, support frame 62 middle part is connected on the base plate 67 by support rotation, and cylinder 61 Located at the front end of the support frame 62, the threaded sleeve 65 is located at the rear end of the support frame 62, the hinge seat 66 is located on the base plate 67, the lower end of the screw rod 64 is hinged with the hinge seat 66, and the middle part passes through the threaded sleeve 65 and is threaded with the threaded sleeve 65. Connection, handle 63 is located at the upper end of screw rod 64.
支撑架62前端设有一连接轴,滚筒61设在连接轴上,支撑架62后端设有一连杆,螺纹套65贯穿在连杆的中部,且螺纹套65的开口方向为竖直方向,螺杆64穿过螺纹套65,并与螺纹套65螺纹连接。The front end of the support frame 62 is provided with a connecting shaft, the cylinder 61 is located on the connecting shaft, the rear end of the support frame 62 is provided with a connecting rod, the threaded sleeve 65 runs through the middle part of the connecting rod, and the opening direction of the threaded sleeve 65 is a vertical direction, and the screw rod 64 passes through the threaded sleeve 65, and is threadedly connected with the threaded sleeve 65.
开料时滚筒61接触卷板,随着卷板直径减少,通过手柄63转动螺杆64,由于螺杆64下端与铰链座66铰接,因此,螺杆64只是原位转动,螺杆64的转动带动螺纹套65在螺杆64上上下移动,与螺纹套64一体的支撑架62后端随螺纹套65而上下移动,由于支撑架62的中部通过支架转动连接在底板67上,因此,当支撑架62的后端上下移动时,其前端也随之上下移动,使得设置在支撑架62前端的滚筒61上下移动,在卷板开料过程中始终保持滚筒61接触卷板。When the material is cut, the roller 61 contacts the coiled plate. As the coiled plate diameter decreases, the screw 64 is rotated by the handle 63. Since the lower end of the screw 64 is hinged with the hinge seat 66, the screw 64 only rotates in situ, and the rotation of the screw 64 drives the threaded sleeve 65. Move up and down on the screw rod 64, the support frame 62 rear end integrated with the threaded sleeve 64 moves up and down with the threaded sleeve 65, because the middle part of the support frame 62 is connected on the base plate 67 by the support rotation, therefore, when the rear end of the support frame 62 When moving up and down, its front end also moves up and down accordingly, so that the cylinder 61 arranged at the front end of the support frame 62 moves up and down, and the cylinder 61 is always kept in contact with the coil during the coiling process.
本装置还可以包括动力机构,并且动力机构与芯轴总成4连接,驱动芯轴总成4转动。动力机构为变频电机及与变频电机连接的减速机,芯轴总成4与减速机连接。The device may also include a power mechanism, and the power mechanism is connected with the mandrel assembly 4 to drive the mandrel assembly 4 to rotate. The power mechanism is a variable frequency motor and a reducer connected with the variable frequency motor, and the mandrel assembly 4 is connected with the reducer.
使用本简易开卷机装置时,首先把轴承安装在芯轴总成4上,然后把芯轴总成4插入卷板1中间,旋动拧紧螺母46,调节活动套45的位置,进而调节支撑板43外扩,使得支撑板43紧贴靠紧卷板1内侧,达到芯轴总成4内撑卷板的目的,然后将卷板1连同芯轴总成4一起放置在支架3上,卷板1后部加上后顶机构6,防止卷板1开卷时板材回弹,卷板1前端放上输送机构,输送机构可避免材料划伤,板料前端增加动力装置,牵引板料不断往前输送,此外输送机构还作为卷板开料板材的平放支撑。When using this simple uncoiler device, first install the bearing on the mandrel assembly 4, then insert the mandrel assembly 4 into the middle of the coiling plate 1, turn and tighten the nut 46, adjust the position of the movable sleeve 45, and then adjust the support plate 43 expands outward, so that the support plate 43 is close to the inner side of the coiled plate 1, so as to achieve the purpose of supporting the coiled plate in the mandrel assembly 4, and then place the coiled plate 1 together with the mandrel assembly 4 on the bracket 3, and the coiled plate 1 The rear part is equipped with a rear top mechanism 6 to prevent the plate from rebounding when the coil 1 is uncoiled. The front end of the coil 1 is placed with a conveying mechanism, which can avoid material scratches. A power device is added to the front end of the sheet to continuously pull the sheet forward. Conveying, in addition, the conveying mechanism also serves as a flat support for the coiled and cut sheets.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于上述实施例,本领域技术人员根据本实用新型的揭示,不脱离本实用新型范畴所做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is for those of ordinary skill in the technical field to understand and use the utility model. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative efforts. Therefore, the utility model is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the utility model without departing from the category of the utility model should be within the protection scope of the utility model.
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CN106809673A (en) * | 2015-12-02 | 2017-06-09 | 上海沃迪自动化装备股份有限公司 | A kind of simple uncoiler device |
CN107244574A (en) * | 2017-07-19 | 2017-10-13 | 海宁金永和家纺织造有限公司 | A kind of fabric directly winds paper tube device and method |
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CN106809673A (en) * | 2015-12-02 | 2017-06-09 | 上海沃迪自动化装备股份有限公司 | A kind of simple uncoiler device |
CN107244574A (en) * | 2017-07-19 | 2017-10-13 | 海宁金永和家纺织造有限公司 | A kind of fabric directly winds paper tube device and method |
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