CN205235634U - Contain lacquer dirt and stickness material waste gas automatic filtration machine - Google Patents
Contain lacquer dirt and stickness material waste gas automatic filtration machine Download PDFInfo
- Publication number
- CN205235634U CN205235634U CN201521088551.4U CN201521088551U CN205235634U CN 205235634 U CN205235634 U CN 205235634U CN 201521088551 U CN201521088551 U CN 201521088551U CN 205235634 U CN205235634 U CN 205235634U
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- filter cotton
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- cotton
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- 239000002912 waste gas Substances 0.000 title abstract description 5
- 238000001914 filtration Methods 0.000 title description 6
- 239000000463 material Substances 0.000 title description 2
- 239000004922 lacquer Substances 0.000 title 1
- 229920000742 Cotton Polymers 0.000 abstract description 75
- 239000000428 dust Substances 0.000 abstract description 12
- 239000003973 paint Substances 0.000 abstract description 11
- 229920006395 saturated elastomer Polymers 0.000 abstract description 9
- 239000011345 viscous material Substances 0.000 abstract description 7
- 239000007789 gas Substances 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Filtering Materials (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本实用新型公开了一种含漆尘及黏性物质废气自动过滤机,其特点是支撑格栅上设有循环运转的过滤链网,所述过滤链网为设置在若干链网轴承上的环形网带,链网轴承设置在机架上且由电机驱动过滤链网的循环运转,过滤棉设置在过滤链网上进入壳体,饱和后由过滤链网将其从滤棉出口带出壳体;所述电机连接控制器且由控制器根据设定的压差值驱动过滤链网的循环运转,实现过滤棉的自动更换。本实用新型与现有技术相比具有过滤棉自动更换,避免人工操作更换过滤棉的繁琐操作,保证过滤棉得到充分利用又能使得饱和过滤棉得到及时更换,提高设备的工作效率。
The utility model discloses an automatic filter machine for waste gas containing paint dust and viscous substances. The mesh belt and the chain net bearing are set on the frame and the motor drives the circular operation of the filter chain net. The filter cotton is set on the filter chain net and enters the shell. After saturation, the filter chain net takes it out of the shell from the filter cotton outlet; The motor is connected to the controller, and the controller drives the filter chain network to circulate according to the set pressure difference, so as to realize the automatic replacement of the filter cotton. Compared with the prior art, the utility model has the automatic replacement of filter cotton, avoids the cumbersome operation of manually replacing the filter cotton, ensures that the filter cotton is fully utilized and can replace the saturated filter cotton in time, and improves the working efficiency of the equipment.
Description
技术领域 technical field
本实用新型涉及除尘设备技术领域,尤其是一种含漆尘及黏性物质废气自动过滤机。 The utility model relates to the technical field of dust removal equipment, in particular to an automatic filter for waste gas containing paint dust and viscous substances.
背景技术 Background technique
废气中所含漆尘及黏性物质如使用常规的布袋除尘器进行除尘,容易造成滤料堵塞,漆尘及黏性物质难以得到去除。目前,含漆尘及黏性物质的过滤装置一般都采用插片结构的过滤棉,插片两面采用密集钢丝网固定,更换过滤棉均需将插片抽出,将固定钢丝网的螺丝拧开,才可更换过滤棉,操作步骤相当繁琐,且插片结构密封性差,过滤效率低。 If the paint dust and sticky substances contained in the exhaust gas are removed by a conventional bag filter, it is easy to cause blockage of the filter material, and it is difficult to remove the paint dust and sticky substances. At present, filter devices containing paint dust and viscous substances generally use filter cotton with an insert structure. The two sides of the insert are fixed with dense steel wire mesh. To replace the filter cotton, the insert needs to be pulled out and the screw that fixes the steel mesh is unscrewed. Only when the filter cotton can be replaced, the operation steps are quite cumbersome, and the sealing of the insert structure is poor, and the filtration efficiency is low.
现有技术的过滤装置主要存在着过滤棉饱和后得不到及时更换,影响过滤效率和设备的正常运行,而且频繁停机进行更换过滤棉,不但影响生产,还操作费时费力,过滤棉更换及其不方便。 The filter device in the prior art mainly has the problem that the filter cotton cannot be replaced in time after it is saturated, which affects the filtration efficiency and the normal operation of the equipment, and frequently shuts down to replace the filter cotton, which not only affects production, but also takes time and effort to operate. inconvenient.
实用新型内容 Utility model content
本实用新型的目的是针对现有技术的不足而设计的一种含漆尘及黏性物质废气自动过滤机,采用压差驱动电机的自动更换过滤棉结构,实现过滤棉自动更换,保证过滤棉能及时更换,使得废气中漆尘及黏性物质得到有效去除,有效避免人工操作更换过滤棉的繁琐操作,同时过滤棉过滤在空间和时间得到合理平衡,即保证过滤棉得到充分利用又能使得饱和过滤棉得到及时更换,提高设备的工作效率。 The purpose of this utility model is to design an automatic filter for waste gas containing paint dust and viscous substances in view of the deficiencies in the prior art. It adopts the structure of automatic replacement of filter cotton by a pressure difference drive motor to realize automatic replacement of filter cotton and ensure that the filter cotton It can be replaced in time, so that the paint dust and sticky substances in the exhaust gas can be effectively removed, and the tedious operation of manual replacement of filter cotton can be effectively avoided. The saturated filter cotton is replaced in time to improve the working efficiency of the equipment.
本实用新型的目的是这样实现的:一种含漆尘及黏性物质废气自动过滤机,包括设置在支架上的壳体,壳体为设有上进风口和侧出风口的箱体,箱体中部设有支撑格栅,过滤棉设置在壳体内的支撑格栅上,其特点是支撑格栅上设有循环运转的过滤链网,壳体两侧设有滤棉进口和滤棉出口,过滤棉设置在过滤链网上由滤棉进口进入壳体的支撑格栅上,过滤棉过滤饱和后由过滤链网将其从滤棉出口带出壳体;所述过滤链网为设置在若干链网轴承上的环形网带,链网轴承设置在支架上且由电机驱动过滤链网的循环运转;所述过滤棉为棉卷且由托辊设置在滤棉进口一侧的支架上;所述壳体内设有与控制器连接的压差仪,压差仪的两测压口分别设置在支撑格栅上、下的壳体内壁上;所述电机连接控制器且由控制器根据设定的压差值驱动过滤链网的循环运转,实现过滤棉的自动更换。 The purpose of this utility model is achieved in this way: an automatic filter for waste gas containing paint dust and viscous substances, including a housing arranged on a bracket, the housing is a box with an upper air inlet and a side air outlet, the box is There is a supporting grid in the middle, and the filter cotton is set on the supporting grid in the shell. Cotton is arranged on the support grille that enters the casing from the filter cotton inlet on the filter chain net. After the filter cotton is filtered and saturated, it is taken out of the housing from the filter cotton outlet by the filter chain net; the filter chain net is set on several chain nets. The endless mesh belt on the bearing, the chain mesh bearing is set on the bracket and the circular operation of the filter chain mesh is driven by the motor; the filter cotton is a cotton roll and is set on the support on the side of the filter cotton inlet by a roller; the shell There is a differential pressure meter connected to the controller in the body, and the two pressure measuring ports of the differential pressure meter are respectively set on the upper and lower shell inner walls of the support grid; The difference drives the circular operation of the filter chain network to realize the automatic replacement of filter cotton.
所述滤棉进口和滤棉出口上设有调节进、出壳体的过滤棉与过滤链网贴合度的压条和压辊。 The filter cotton inlet and the filter cotton outlet are provided with layering strips and pressure rollers for adjusting the degree of fit between the filter cotton entering and exiting the casing and the filter chain net.
所述壳体上设有观察口和检查窗,检查口设置在与侧出风口对应的壳体上,观察窗设置在支撑格栅上方的壳体上。 The casing is provided with an observation port and an inspection window, the inspection port is arranged on the casing corresponding to the side air outlet, and the observation window is arranged on the casing above the supporting grid.
本实用新型与现有技术相比具有结构简单,操作方便,省时省力,实现过滤棉自动更换,使废气中的漆尘及黏性物质得到有效去除,有效避免人工操作更换过滤棉的繁琐操作,同时过滤棉过滤在空间和时间得到合理平衡,保证过滤棉得到充分利用又能使得饱和过滤棉得到及时更换,提高设备的工作效率。 Compared with the prior art, the utility model has the advantages of simple structure, convenient operation, time-saving and labor-saving, automatic replacement of filter cotton, effective removal of paint dust and viscous substances in exhaust gas, and effective avoidance of tedious operation of manual replacement of filter cotton At the same time, the space and time of filter cotton filtration are reasonably balanced to ensure that the filter cotton is fully utilized and the saturated filter cotton can be replaced in time to improve the working efficiency of the equipment.
附图说明 Description of drawings
图1为本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2为图1俯视图; Fig. 2 is a top view of Fig. 1;
图3为图2的A-A剖面结构示意图。 FIG. 3 is a schematic diagram of the cross-sectional structure along line A-A of FIG. 2 .
具体实施方式 detailed description
参阅附图1~附图3,本实用新型由设置在支架4上的壳体2以及设有循环运转的过滤链网8组成,壳体2内设有过滤链网8、过滤棉11和支撑格栅16。 Referring to accompanying drawings 1 to 3, the utility model is composed of a housing 2 arranged on a support 4 and a filter chain net 8 which is provided with circulating operation. The housing 2 is provided with a filter chain net 8, a filter cotton 11 and a support grille16.
所述壳体2采用上进风口1和侧出风口3结构的箱体,箱体中部设有支撑格栅16,其两侧的壳体2上分别设置滤棉进口21和滤棉出口22;所述支撑格栅16上设有循环运转的过滤链网8,过滤棉11设置在过滤链网8上由滤棉进口21进入壳体2内的支撑格栅16上,过滤棉11过滤饱和后由过滤链网8将其从滤棉出口22带出壳体2;所述过滤链网8为设置在若干链网轴承7上的环形网带,链网轴承7设置在支架4上且由链条9与电机10传动连接,电机10驱动设置在链网轴承7上的过滤链网8循环运转;所述过滤棉11为棉卷且由托辊设置在滤层进口21一侧的支架4上方;所述壳体2内设有与控制器6连接的压差仪17,压差仪17的两测压口分别设置在支撑格栅16上、下的壳体2内壁上;所述电机10连接控制器6且由控制器6根据设定的压差值驱动过滤链网8的循环运转,带动过滤棉11的平移,实现过滤棉11的自动更换。所述滤棉进口21和滤棉出口22上分别设有调节进、出壳体2的过滤棉11与过滤链网8贴合度的压条12和压辊13;所述壳体2上设有观察窗14和检查口15,检查口15设置在与侧出风口3对应的壳体2上,观察窗14设置在支撑格栅16上方的壳体2上。 The housing 2 adopts a box with an upper air inlet 1 and a side air outlet 3 structure, a support grid 16 is provided in the middle of the box, and a filter cotton inlet 21 and a filter cotton outlet 22 are respectively arranged on the housing 2 on both sides; The support grid 16 is provided with a circulating filter chain net 8, and the filter cotton 11 is arranged on the filter chain net 8 on the support grid 16 that enters the housing 2 through the filter cotton inlet 21, and the filter cotton 11 is filtered and saturated by The filter chain net 8 takes it out of the housing 2 from the filter cotton outlet 22; the filter chain net 8 is an endless mesh belt arranged on some chain net bearings 7, and the chain net bearings 7 are arranged on the support 4 and are connected by the chain 9 Connected with the motor 10, the motor 10 drives the filter chain net 8 arranged on the chain net bearing 7 to circulate; the filter cotton 11 is a cotton roll and is arranged on the support 4 on the side of the filter layer inlet 21 by a supporting roller; The housing 2 is provided with a differential pressure gauge 17 connected to the controller 6, and the two pressure measuring ports of the differential pressure gauge 17 are respectively arranged on the inner wall of the housing 2 above and below the support grid 16; the motor 10 is connected to control 6 and the controller 6 drives the circular operation of the filter chain net 8 according to the set pressure difference value, drives the translation of the filter cotton 11, and realizes the automatic replacement of the filter cotton 11. The filter cotton inlet 21 and the filter cotton outlet 22 are respectively provided with a bead 12 and a pressure roller 13 for adjusting the degree of fit between the filter cotton 11 entering and exiting the housing 2 and the filter chain net 8; The observation window 14 and the inspection opening 15 are arranged on the housing 2 corresponding to the side air outlet 3 , and the observation window 14 is arranged on the housing 2 above the support grille 16 .
本实用新型是这样工作的:含漆尘及黏性物质的废体从上进风口1进入壳体2,经过滤棉11的过滤后进入下壳体由侧出风口3排出,过滤棉11为卷筒,其层厚为5~50mm,过滤断面风速控制在0.8~2.0m/s,废气经过滤棉11时其中漆尘或黏性物质被截留在过滤棉11上,气流经过滤棉11时阻力会增加,即过滤棉11上、下壳体内的压差会升高,当压差达到设定的上限值时,过滤棉11接近饱和状态,已失去过滤能力,此时需要更换过滤棉11。压差上限值可以通过压差仪17设置,上限值一般设定在200~400Pa,通过差压表监测过滤棉11上、下壳体2的压力之差,当压差表达到设定值后会反馈给控制器6的启动信号来驱动电机10,电机10按照设定的运行时间,通过链条9带动过滤链网8的循环转动,过滤链网8通过摩擦力带动过滤棉11与其一起移动并带动过滤棉11的卷筒转动,饱和的过滤棉11随着过滤链网8的移动至壳体2外一侧,新的过滤棉11则随之进入壳体2内,从而实现过滤棉11的自动更换。过滤棉11更换后电机10停止运行,此时支撑格栅16上的过滤棉11为更新的棉段,当此段过滤棉11使用一段时间后,会重复上述步骤,以保证过滤棉11能及时、自动更换。为了保证过滤棉11与过滤链网8的贴合程度,在壳体2两侧的滤棉进口21和滤棉出口22上设置了可调的压辊13,另外为了使过滤棉11在进、出入壳体2时能有效地与过滤链网8一起传动,在壳体2两侧的滤棉进口21和滤棉出口22上设置了可调的压条12。饱和的过滤棉11收集可采用吨袋或箱盒进行收集,也可在支架4另一侧设置与过滤链网8同步转动的托辊将饱和的过滤棉11收集成卷。 The utility model works like this: the waste body containing paint dust and viscous matter enters the casing 2 from the upper air inlet 1, and enters the lower casing after being filtered by the filter cotton 11, and is discharged from the side air outlet 3, and the filter cotton 11 is rolled The thickness of the cylinder is 5-50mm, and the wind speed of the filter section is controlled at 0.8-2.0m/s. When the exhaust gas passes through the filter cotton 11, paint dust or viscous substances are trapped on the filter cotton 11. When the air passes through the filter cotton 11, the resistance will increase, that is, the pressure difference between the upper and lower shells of the filter cotton 11 will increase. When the pressure difference reaches the set upper limit, the filter cotton 11 is close to saturation and has lost its filtering ability. At this time, the filter cotton 11 needs to be replaced . The upper limit of the pressure difference can be set through the differential pressure meter 17, and the upper limit is generally set at 200-400Pa. The pressure difference between the upper and lower casings 2 of the filter cotton 11 is monitored through the differential pressure gauge. When the differential pressure gauge reaches the set After the value is set, the start signal will be fed back to the controller 6 to drive the motor 10. The motor 10 will drive the filter chain net 8 to rotate circularly through the chain 9 according to the set running time, and the filter chain net 8 will drive the filter cotton 11 together with it through friction. Move and drive the reel of the filter cotton 11 to rotate, the saturated filter cotton 11 moves to the outer side of the housing 2 along with the filter chain net 8, and the new filter cotton 11 then enters the housing 2, thereby realizing the filtration of the filter cotton. 11 automatic replacements. After the filter cotton 11 is replaced, the motor 10 stops running. At this time, the filter cotton 11 on the support grid 16 is a newer cotton section. After the filter cotton 11 is used for a period of time, the above steps will be repeated to ensure that the filter cotton 11 can be cleaned in time. , Automatic replacement. In order to ensure the degree of fit between the filter cotton 11 and the filter chain net 8, adjustable pressure rollers 13 are provided on the filter cotton inlet 21 and the filter cotton outlet 22 on both sides of the housing 2. In addition, in order to make the filter cotton 11 When going in and out of the housing 2, it can be effectively driven together with the filter chain net 8, and adjustable layering strips 12 are arranged on the filter cotton inlet 21 and the filter cotton outlet 22 on both sides of the housing 2. The saturated filter cotton 11 can be collected using a ton bag or a box, or a roller that rotates synchronously with the filter chain net 8 can be arranged on the other side of the support 4 to collect the saturated filter cotton 11 into rolls.
以上只是对本实用新型作进一步的说明,并非用以限制本专利,凡为本实用新型等效实施,均应包含于本专利的权利要求范围之内。 The above is only a further description of the utility model, and is not intended to limit the patent, and all equivalent implementations of the utility model should be included in the scope of claims of the patent.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110694360A (en) * | 2019-09-30 | 2020-01-17 | 广州紫科环保科技股份有限公司 | Chain type automatic turning dust remover |
CN111228998A (en) * | 2020-03-18 | 2020-06-05 | 艾能洁环境技术(北京)有限公司 | Wall-mounted deodorizer |
-
2015
- 2015-12-24 CN CN201521088551.4U patent/CN205235634U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110694360A (en) * | 2019-09-30 | 2020-01-17 | 广州紫科环保科技股份有限公司 | Chain type automatic turning dust remover |
CN111228998A (en) * | 2020-03-18 | 2020-06-05 | 艾能洁环境技术(北京)有限公司 | Wall-mounted deodorizer |
CN111228998B (en) * | 2020-03-18 | 2024-10-15 | 艾能洁环境技术(北京)有限公司 | Wall-mounted deodorizer |
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