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CN205225255U - A mine foam dust suppression device - Google Patents

A mine foam dust suppression device Download PDF

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Publication number
CN205225255U
CN205225255U CN201521110080.2U CN201521110080U CN205225255U CN 205225255 U CN205225255 U CN 205225255U CN 201521110080 U CN201521110080 U CN 201521110080U CN 205225255 U CN205225255 U CN 205225255U
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water
foaming
foam
compressed air
pipeline
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张云峰
顾可可
魏松
赵月
周晴
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Xuzhou Macromolecular Material Co Ltd Of Sai Furui Section
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Xuzhou Macromolecular Material Co Ltd Of Sai Furui Section
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Abstract

一种矿用泡沫抑尘装置,适用于对煤矿井下采掘工作面综掘机截割头及铲板部大量扬尘的控制,清洁工作环境。压缩空气经过两个文氏三通时产生负压,使储液罐中的发泡剂随压缩空气一同经过文氏三通分别进入发泡混合器A、B;另一管路的压力水也分别进入发泡混合器A、B。水、气、发泡剂经由充填物不同的发泡混合器,再通过不同喷头喷出后,可分别形成泡沫或水雾,根据现场需要进行工作面的扬尘抑制。其结构简单,操作方便,抑尘效果显著。

A mining foam dust suppression device is suitable for controlling a large amount of dust from the cutting head and shovel plate part of a fully mechanized excavation machine in an underground mining working face of a coal mine, and cleaning the working environment. When the compressed air passes through the two Venturi tees, a negative pressure is generated, so that the foaming agent in the liquid storage tank passes through the Venturi tees together with the compressed air and enters the foaming mixers A and B respectively; the pressure water in the other pipeline also Enter foaming mixer A and B respectively. Water, air, and foaming agent pass through foaming mixers with different fillings, and then sprayed through different nozzles to form foam or water mist respectively, and carry out dust suppression on the working face according to the needs of the site. The utility model has the advantages of simple structure, convenient operation and remarkable dust suppression effect.

Description

一种矿用泡沫抑尘装置A mine foam dust suppression device

技术领域technical field

本实用新型涉及用于煤矿井下的一种矿用泡沫抑尘装置,特别适用于对煤矿井下采掘工作面综掘机截割头及铲板部大量扬尘的控制。The utility model relates to a mining foam dust suppressing device used in underground coal mines, and is particularly suitable for controlling a large amount of dust from a cutting head and a shovel plate part of a fully mechanized excavator in an underground mining working face of a coal mine.

背景技术Background technique

在煤炭开采的过程中会产生大量的粉尘,通常使用综掘机采煤的采掘工作面粉尘浓度很高,极大地影响作业现场煤矿工人的身心健康。为了防治粉尘,煤矿井下普遍采用水喷雾除尘或泡沫除尘等措施,但都因存在多种问题存在没能坚持使用,很难有效的防治粉尘灾害:单独采用水喷雾除尘时,由于用水量较大,喷射出的水雾随回风运动,短时间内就会使操作综掘机采煤的现场工人浑身湿透;单纯采用泡沫除尘时,依靠制造的大量泡沫覆盖综掘机截割头,控制产尘点,减少扬尘,但大量泡沫堆置在工作现场,遮挡操作综掘机采煤的现场工人的视线,影响现场情况的观察、判断和具体操作。以至于有些采掘矿工干脆关掉除尘机具,宁愿在粉尘环境中工作也不想浑身湿透,也不愿在视线不清情况不明时冒险操作掘进。In the process of coal mining, a large amount of dust will be generated. Generally, the concentration of dust in mining work using fully mechanized excavators is very high, which greatly affects the physical and mental health of coal miners on the job site. In order to prevent and control dust, measures such as water spray dust removal or foam dust removal are commonly used underground in coal mines, but they cannot be used consistently due to various problems, and it is difficult to effectively prevent and control dust disasters: when water spray dust removal is used alone, due to the large water consumption , the sprayed water mist moves with the return air, which will make the on-site workers who operate the comprehensive excavator coal mining drenched in a short time; Dust production points reduce dust, but a large amount of foam is piled up at the work site, which blocks the sight of the site workers who operate the fully mechanized excavator for coal mining, and affects the observation, judgment and specific operation of the site situation. As a result, some mining workers simply turn off the dust removal equipment, preferring to work in a dusty environment rather than getting soaked, and do not want to risk driving when the line of sight is unclear and the situation is unclear.

发明内容Contents of the invention

本实用新型的目的是克服现有技术中的不足之处,提供一种结构简单,操作方便,使用煤矿井下现有的压缩风源、水源,不使用其他动力,不含有电器元件,安全可靠,使用单一发泡剂且发泡剂用量较少,用水量较少,现场泡沫堆积也较少,除尘效果良好的用于煤矿井下综掘机采煤现场的矿用泡沫抑尘装置。The purpose of this utility model is to overcome the deficiencies in the prior art, to provide a simple structure, easy to operate, use the existing compressed air source and water source in the coal mine, do not use other power, do not contain electrical components, safe and reliable, It uses a single foaming agent with less amount of foaming agent, less water consumption, less on-site foam accumulation, and good dust removal effect. It is used as a mining foam dust suppression device for coal mining sites of fully mechanized excavators in coal mines.

为实现上述目的,本实用新型的一种矿用泡沫抑尘装置包括发泡剂储液罐、二只发泡剂流量计、二只进水流量计、二只压力表、二只文氏三通、二只发泡混和器、四只球阀、一只泄压阀、二只分配器、二只U形销式快速接头、二只喷嘴架、四只泡沫喷头、四只水雾喷头、四只Y形三通接口、相应的连通管路和外接部分的高压胶管。In order to achieve the above purpose, a mine foam dust suppression device of the present invention includes a foaming agent liquid storage tank, two foaming agent flowmeters, two water inlet flowmeters, two pressure gauges, two Venturi three Tong, two foaming mixers, four ball valves, one pressure relief valve, two distributors, two U-shaped pin quick connectors, two nozzle holders, four foam nozzles, four water mist nozzles, four Only the Y-shaped three-way interface, the corresponding connecting pipeline and the high-pressure hose of the external part.

发泡剂从发泡剂储液罐加液口加入,发泡剂储液罐通过管路分别连接到二只发泡剂流量计,再各自分别连接到文氏三通;压缩空气自进气U形销式快速接头接入,经管路分别连接到二只球阀,再各自连接到文氏三通;在文氏三通管内,压缩空气吸引发泡剂一同进入发泡混和器A或B;矿井压力水自进水U形销式快接速头接入,经管路分别连接到二只球阀,再各自连接到发泡混和器A或B。The foaming agent is added from the filling port of the foaming agent liquid storage tank, and the foaming agent liquid storage tank is connected to two foaming agent flowmeters through pipelines, and then respectively connected to the Venturi tee; the compressed air is self-intaked The U-shaped pin type quick connector is connected, connected to two ball valves through the pipeline, and then connected to the Venturi three-way respectively; in the Venturi three-way pipe, the compressed air attracts the foaming agent and enters the foaming mixer A or B together; Mine pressure water is connected from the water inlet U-shaped pin-type quick connector, connected to two ball valves through the pipeline, and then connected to the foaming mixer A or B respectively.

所述的发泡混和器A内部充填不锈钢钢丝球,而发泡混和器B内部设置多层交错缺边隔板。当混有发泡剂、水和压缩空气的混和物经过内部充填不锈钢钢丝球的发泡混和器A时可产生大量泡沫,泡沫经管路通向分配器,再经KJ25高压胶管——Y形三通接口——KJ19高压胶管连接到固定在喷嘴架上的多个泡沫喷头向外喷出。当混有发泡剂、水和压缩空气的混和物经过内部设置多层交错缺边隔板的发泡混和器B,经管路通向分配器,再经KJ25高压胶管——Y形三通接口——KJ19高压胶管连接到固定在喷嘴架上的多个水雾喷头向外喷出。The inside of the foaming mixer A is filled with stainless steel wire balls, while the inside of the foaming mixer B is provided with multi-layer interlaced partitions with missing edges. When the mixture mixed with foaming agent, water and compressed air passes through the foaming mixer A filled with stainless steel balls inside, a large amount of foam can be generated. The foam passes through the pipeline to the distributor, and then passes through the KJ25 high-pressure rubber hose——Y-shaped three Communication interface - KJ19 high-pressure rubber hose is connected to multiple foam nozzles fixed on the nozzle frame and sprayed outward. When the mixture mixed with foaming agent, water and compressed air passes through the foaming mixer B with multi-layer staggered edge-cut partitions inside, it leads to the distributor through the pipeline, and then passes through the KJ25 high-pressure rubber hose——Y-shaped three-way interface ——The KJ19 high-pressure rubber hose is connected to multiple water mist nozzles fixed on the nozzle frame and sprayed outward.

所述的发泡剂储液罐下的管路上设有排空阀,方便在必要时排空罐内贮存的发泡剂;压缩空气的进气管路上设有压力表,可随时观察引进的压缩空气的压力变化情况;进水的管路上也设有压力表,也可随时观察引进的水源的压力变化情况,方便及时作出相应调节。The pipeline under the foaming agent liquid storage tank is provided with an emptying valve, which is convenient for emptying the foaming agent stored in the tank when necessary; a pressure gauge is provided on the air inlet pipeline of compressed air, so that the imported compressed air can be observed at any time. The air pressure changes; the water inlet pipeline is also equipped with a pressure gauge, and the pressure changes of the introduced water source can also be observed at any time, so as to facilitate timely adjustments.

所述的分配器——KJ25高压胶管——Y形三通接口——KJ19高压胶管——泡沫喷头或水雾喷头间的连接都使用矿用U形销式快速接头实现连接。The connections between the distributor—KJ25 high pressure hose—Y-shaped tee joint—KJ19 high pressure hose—foam nozzle or water mist nozzle are all connected by mining U-shaped pin type quick connector.

发泡剂主要由非离子表面活性剂、阴离子表面活性剂、泡沫稳定剂、润湿剂、成膜助剂、抗冻剂如乙二醇、烷基酚聚氧乙烯醚、乙氧基化烷基硫酸钠、改型硅树脂聚醚乳液等组成。在相同水、气供应的条件下,使用同一发泡剂,调节不同的球阀,控制发泡剂、水、气流量比例,经由不同的混和器及喷头,可分别形成泡沫或水雾。The foaming agent is mainly composed of nonionic surfactants, anionic surfactants, foam stabilizers, wetting agents, film-forming aids, antifreeze agents such as ethylene glycol, alkylphenol polyoxyethylene ether, ethoxylated alkanes Sodium sulfate, modified silicone resin polyether emulsion, etc. Under the same water and air supply conditions, use the same foaming agent, adjust different ball valves, control the ratio of foaming agent, water, and air flow, and form foam or water mist through different mixers and nozzles.

附图说明Description of drawings

图1是本实用新型的一种矿用泡沫抑尘装置的示意图。Fig. 1 is a schematic diagram of a mine foam dust suppression device of the present invention.

图中:1-发泡剂储液罐,2、3-发泡剂流量计,4、12-进水流量计,9、13一压力表,5、6-文氏三通,7、8、10、11-球阀,14、15-U形销式快速接头,16、17-发泡混合器,18-泄压阀,19、20-分配器,29、42-喷嘴架,30、31、32、33-泡沫喷头,43、44、45、46-水雾喷头,23、24、36、37-Y形三通接口,21、22、25、26、27、28、34、35、38、39、40、41-高压胶管。In the figure: 1-foaming agent liquid storage tank, 2,3-foaming agent flowmeter, 4,12-water inlet flowmeter, 9,13-pressure gauge, 5,6-Venturi tee, 7,8 , 10, 11-ball valve, 14, 15-U-shaped pin type quick connector, 16, 17-foaming mixer, 18-pressure relief valve, 19, 20-distributor, 29, 42-nozzle holder, 30, 31 , 32, 33-foam nozzle, 43, 44, 45, 46-water mist nozzle, 23, 24, 36, 37-Y-shaped three-way interface, 21, 22, 25, 26, 27, 28, 34, 35, 38, 39, 40, 41-high pressure hose.

具体实施方式detailed description

下面结合附图对本实用新型的实施例作进一步描述:Embodiments of the utility model are further described below in conjunction with the accompanying drawings:

在附图中,一种矿用泡沫抑尘装置包括发泡剂储液罐(1)、二只发泡剂流量计(2)(3)、二只进水流量计(4)(12)、二只压力表(9)(13)、二只文氏三通(5)(6)、二只发泡混和器A(16)B(17)、四只球阀(7)(8)(10)(11)、一只泄压阀(18)、二只分配器(19)(20)、二只U形销式快速接头(14)(15)、二只喷嘴架(29)(42)、四只泡沫喷头(30)(31)(32)(33)、四只水雾喷头(43)(44)(45)(46)、四只Y形三通接口(23)(24)(36)(37)、相应的连通管路和外接部分的高压胶管(21)(22)(25)(26)(27)(28)(34)(35)(38)(39)(40)(41)。In the accompanying drawings, a mine foam dust suppression device includes a foaming agent liquid storage tank (1), two foaming agent flowmeters (2) (3), two water inlet flowmeters (4) (12) , two pressure gauges (9) (13), two Venturi tees (5) (6), two foaming mixers A (16) B (17), four ball valves (7) (8) ( 10) (11), one pressure relief valve (18), two distributors (19) (20), two U-shaped pin type quick connectors (14) (15), two nozzle holders (29) (42 ), four foam nozzles (30)(31)(32)(33), four water mist nozzles (43)(44)(45)(46), four Y-shaped tee connectors (23)(24) (36)(37), the corresponding connecting pipeline and the high-pressure rubber hose of the external part (21)(22)(25)(26)(27)(28)(34)(35)(38)(39)(40 )(41).

使用时,将发泡剂从发泡剂储液罐(1)加液口加入,发泡剂储液罐(1)通过管路分别连接到二只发泡剂流量计(2)(3),再各自分别连接到文氏三通(5)(6);压缩空气自进气U形销式快速接头(14)接入,经管路分别连接到二只球阀(7)(8),再各自连接到文氏三通(5)(6);在文氏三通(5)(6)管内,压缩空气吸引发泡剂一同进入发泡混和器A(17)或B(16);矿井压力水自进水U形销式快速接头(15)接入,经管路分别连接到二只球阀(10)(11),再各自连接到发泡混和器A(17)或B(16)。When in use, add the foaming agent from the filling port of the foaming agent liquid storage tank (1), and the foaming agent liquid storage tank (1) is connected to two foaming agent flowmeters (2) (3) respectively through pipelines , and then respectively connected to the Venturi three-way (5) (6); the compressed air enters from the intake U-shaped pin type quick joint (14), and is respectively connected to two ball valves (7) (8) through the pipeline, and then Each is connected to the Venturi tee (5) (6); in the Venturi tee (5) (6) pipe, the compressed air attracts the foaming agent and enters the foaming mixer A (17) or B (16); the mine The pressurized water is connected to two ball valves (10) (11) through pipelines from the water inlet U-shaped pin type quick connector (15), and then connected to foaming mixer A (17) or B (16) respectively.

所述的发泡混和器A(17)内部充填不锈钢钢丝球,而发泡混和器B(16)内部设置多层交错缺边隔板。当混有发泡剂、水和压缩空气的混和物经过内部充填不锈钢钢丝球的发泡混和器A(17)时可产生大量泡沫,泡沫经管路通向分配器(19),再经KJ25高压胶管(21)(22)——Y形三通接口(23)(24)——KJ19高压胶管(25)(26)(27)(28)连接到固定在喷嘴架(29)上的多个泡沫喷头(30)(31)(32)(33)向外喷出。当混有发泡剂、水和压缩空气的混和物经过内部设置多层交错缺边隔板的发泡混和器B(16),经管路通向分配器(20),再经KJ25高压胶管(34)(35)——Y形三通接口(36)(37)——KJ19高压胶管(38)(39)(40)(41)连接到固定在喷嘴架(42)上的多个水雾喷头(43)(44)(45)46)向外喷出。The inside of the foaming mixer A (17) is filled with stainless steel balls, while the inside of the foaming mixer B (16) is provided with multi-layer staggered edge-cut partitions. When the mixture of foaming agent, water and compressed air passes through the foaming mixer A (17) filled with stainless steel balls inside, a large amount of foam can be generated, and the foam passes through the pipeline to the distributor (19), and then passes through the KJ25 high pressure Rubber hose (21)(22)——Y-shaped three-way interface (23)(24)——KJ19 high-pressure rubber hose (25)(26)(27)(28) is connected to multiple nozzle holders (29) Foam nozzles (30)(31)(32)(33) spray outwards. When the mixture mixed with foaming agent, water and compressed air passes through the foaming mixer B (16) with multi-layer staggered and missing side partitions inside, it leads to the distributor (20) through the pipeline, and then passes through the KJ25 high-pressure rubber hose ( 34)(35)——Y-shaped tee interface (36)(37)——KJ19 high-pressure rubber hose (38)(39)(40)(41) is connected to multiple water mist fixed on the nozzle frame (42) Shower nozzle (43) (44) (45) 46) sprays outwards.

所述的发泡剂储液罐(1)下的管路上设有排空阀(18),方便在必要时排空罐内贮存的发泡剂;压缩空气的进气管路上设有压力表(9),可随时观察引进的压缩空气的压力变化情况;进水的管路上也设有压力表(13),也可随时观察引进的水源的压力变化情况,方便及时作出相应调节。The pipeline under the foaming agent liquid storage tank (1) is provided with an emptying valve (18), which is convenient for emptying the foaming agent stored in the tank when necessary; a pressure gauge ( 9), can observe the pressure change situation of the compressed air that introduces at any time; Also be provided with pressure gauge (13) on the pipeline of water inlet, also can observe the pressure change situation of the water source that introduces at any time, conveniently make corresponding adjustment in time.

所述的分配器(19)(20)——KJ25高压胶管(21)(22)(34)(35)——Y形三通接口(23)(24)(36)(37)——KJ19高压胶管(25)(26)(27)(28)(38)(39)(40)(41)-泡沫喷头(30)(31)(32)(33)或水雾喷头(43)(44)(45)(46)间的连接都使用矿用U形销式快速接头实现连接。The distributor (19) (20) - KJ25 high pressure hose (21) (22) (34) (35) - Y-shaped tee interface (23) (24) (36) (37) - KJ19 High-pressure hose (25)(26)(27)(28)(38)(39)(40)(41)-foam nozzle (30)(31)(32)(33) or water mist nozzle (43)(44 ) (45) and (46) are all connected using U-shaped pin type quick connectors for mining.

发泡剂主要由非离子表面活性剂、阴离子表面活性剂、泡沫稳定剂、润湿剂、成膜助剂、抗冻剂如乙二醇、烷基酚聚氧乙烯醚、乙氧基化烷基硫酸钠、改型硅树脂聚醚乳液等组成。在相同水、气供应的条件下,使用同一发泡剂,调节不同的球阀(7)(8)(10)(11),控制发泡剂、水、气流量比例,经由不同的混和器(17)(16)及喷头(30)(31)(32)(33)(43)(44)(45)(46),可分别形成泡沫或水雾。The foaming agent is mainly composed of nonionic surfactants, anionic surfactants, foam stabilizers, wetting agents, film-forming aids, antifreeze agents such as ethylene glycol, alkylphenol polyoxyethylene ether, ethoxylated alkanes Sodium sulfate, modified silicone resin polyether emulsion, etc. Under the same water and air supply conditions, use the same foaming agent, adjust different ball valves (7) (8) (10) (11), control the ratio of foaming agent, water, and air flow, and pass through different mixers ( 17) (16) and shower head (30) (31) (32) (33) (43) (44) (45) (46), can form foam or mist respectively.

Claims (3)

1. a mine foam dust-arrest device, it comprises blowing agent fluid reservoir, blowing agent flow meter, feed water flow gauge, Wen's threeway, ball valve, pressure meter, the U-shaped pin snap joint of external compressed air and water, foaming blender, relief valve, distributor, high-pressure rubber pipe, Y shape three-way interface, injection nozzle carrier, foam nozzle, waterfog head, is characterized in that the U-shaped pin snap joint of described blowing agent liquid reserve tank and external compressed air is connected to Wen's threeway by pipeline, and Wen's threeway is connected respectively in the different foaming blender of charges by pipeline; The U-shaped pin snap joint of outer water receiving is also connected respectively to foaming blender by pipeline.
2. a kind of mine foam dust-arrest device according to claim 1, it is characterized in that: utilize the negative pressure that compressed air produces through two Wen's threeways, attract the blowing agent in fluid reservoir after Wen's threeway, to enter charges different foaming blender A, B separately respectively with compressed air; The press water of another pipeline also enters foaming blender A, B respectively; Regulate different ball valves, control the flow proportional of blowing agent, water, gas, via different blenders and shower nozzle, foam or water smoke can be formed respectively.
3. a kind of mine foam dust-arrest device according to claim 1 and 2, it is characterized in that: between described distributor and Y shape three-way interface, the high-pressure rubber pipe that Y shape three-way interface is connected with between foam nozzle or waterfog head all uses the snap joint of mining U-shaped pin to connect.
CN201521110080.2U 2015-12-26 2015-12-26 A mine foam dust suppression device Expired - Fee Related CN205225255U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107676066A (en) * 2017-09-13 2018-02-09 西安交通大学 A kind of novel foam liquid injection system
CN109736802A (en) * 2019-01-22 2019-05-10 滨州学院 A foam-water mist-air curtain three-stage linkage dust reduction system and dust reduction method
CN111701368A (en) * 2020-06-19 2020-09-25 阳泉煤业(集团)有限责任公司煤机装备研究院 A high-efficiency foam dust suppression device for mines
CN112302651A (en) * 2020-11-16 2021-02-02 辽宁工程技术大学 Novel foam dust removal device for coal mining heading face

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107676066A (en) * 2017-09-13 2018-02-09 西安交通大学 A kind of novel foam liquid injection system
CN107676066B (en) * 2017-09-13 2019-12-24 西安交通大学 A New Type of Foam Liquid Injection System
CN109736802A (en) * 2019-01-22 2019-05-10 滨州学院 A foam-water mist-air curtain three-stage linkage dust reduction system and dust reduction method
CN109736802B (en) * 2019-01-22 2024-04-05 滨州学院 Foam-water mist-air curtain three-stage linkage dust fall system and dust fall method
CN111701368A (en) * 2020-06-19 2020-09-25 阳泉煤业(集团)有限责任公司煤机装备研究院 A high-efficiency foam dust suppression device for mines
CN112302651A (en) * 2020-11-16 2021-02-02 辽宁工程技术大学 Novel foam dust removal device for coal mining heading face

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