CN205206987U - Locomotive diesel engine organism - Google Patents
Locomotive diesel engine organism Download PDFInfo
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- CN205206987U CN205206987U CN201520972650.2U CN201520972650U CN205206987U CN 205206987 U CN205206987 U CN 205206987U CN 201520972650 U CN201520972650 U CN 201520972650U CN 205206987 U CN205206987 U CN 205206987U
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Abstract
本实用新型提供一种机车柴油机机体,所述机体上设置主轴孔(1)、主油道(2)、凸轮轴孔(4)、气缸孔(6)、高温冷却水道(13)以及高温水分水道(14)和气缸套冷却水道(18),所述高温冷却水道(13)固定连接在机体内,且位于凸轮轴孔(4)与主油道(2)之间,由高温冷却水道(13)、高温水分水道(14)、气缸套冷却水道(18)之间相互连通组成柴油机冷却管路系统。本实用新型可以减少柴油机整体的占用空间,同时,也有效地减轻了柴油机冷却管路系统的振动,避免了管路连接处因振动而导致的泄漏或者管路裂损问题,使得柴油机管路系统的安全性、可靠性均得以提升。
The utility model provides a locomotive diesel engine body, the body is provided with a main shaft hole (1), a main oil passage (2), a camshaft hole (4), a cylinder hole (6), a high-temperature cooling water channel (13) and a high-temperature moisture Water channel (14) and cylinder liner cooling water channel (18), the high-temperature cooling water channel (13) is fixedly connected in the body, and is located between the camshaft hole (4) and the main oil channel (2), and the high-temperature cooling water channel ( 13), the high-temperature water channel (14), and the cylinder liner cooling channel (18) are interconnected to form a diesel engine cooling pipeline system. The utility model can reduce the overall occupied space of the diesel engine, and at the same time, effectively reduce the vibration of the cooling pipeline system of the diesel engine, and avoid the leakage or crack damage of the pipeline connection caused by vibration, so that the pipeline system of the diesel engine Safety and reliability are improved.
Description
技术领域technical field
本实用新型涉及一种柴油机机体,尤其是涉及用于中速调用机车柴油机的一种机车柴油机机体。The utility model relates to a diesel engine body, in particular to a locomotive diesel engine body used for dispatching a locomotive diesel engine at a medium speed.
背景技术Background technique
目前国内开发的调用机车柴油机功率是在800kw~900kw范围内,由于其功率低、外形大、泄漏严重等缺点,已经远远不能满足机车大功率发展的要求,尤其是大功率调用机车的要求。例如,当调用机车上的柴油机功率为1250kw时,就无法使用目前的调用机车柴油机。At present, the power of domestically developed diesel engines for calling locomotives is in the range of 800kw to 900kw. Due to their shortcomings such as low power, large shape, and serious leakage, they are far from meeting the requirements for the development of high-power locomotives, especially for high-power calling locomotives. For example, when the power of the diesel engine on the locomotive is 1250kw, the current locomotive diesel engine cannot be used.
另外,由于现有的调用机车柴油机上的高温冷却水道是安装在柴油机机体外侧面上的,这一方面增加了柴油机整体的占用空间,拆卸困难,另一方面,高温冷却水道也容易增加柴油机冷却管路系统的振动,从而在管路连接处容易发生泄漏,甚至是管路裂损。In addition, since the existing high-temperature cooling channels on the diesel engines of locomotives are installed on the outer side of the diesel engine body, this increases the space occupied by the diesel engine as a whole and makes it difficult to disassemble. The vibration of the pipeline system makes it easy to leak or even break the pipeline at the pipeline connection.
因此,综合上述因素考虑,如果重新设计、制造新的柴油机机体,无疑会增加开发、制造成本,不利于柴油机整体的成本节约。Therefore, considering the above factors, if a new diesel engine body is redesigned and manufactured, it will undoubtedly increase the development and manufacturing costs, which is not conducive to the overall cost saving of the diesel engine.
实用新型内容Utility model content
本实用新型要解决的技术问题是:针对现有技术存在的问题,提供一种机车柴油机机体,在保证机体的刚度、强度前提下,减少柴油机整体的占用空间,提高柴油机管路系统的安全性和可靠性。The technical problem to be solved by the utility model is: aiming at the problems existing in the prior art, a locomotive diesel engine body is provided, which can reduce the overall occupied space of the diesel engine and improve the safety of the diesel engine pipeline system under the premise of ensuring the rigidity and strength of the body. and reliability.
本实用新型要解决的技术问题采用以下技术方案来实现:一种机车柴油机机体,所述机体上设置主轴孔、主油道、凸轮轴孔、气缸孔以及高温水分水道和气缸套冷却水道,所述高温水分水道与气缸套冷却水道连通,在机体上还设置有固定连接在机体中的高温冷却水道,所述高温冷却水道位于凸轮轴孔与主油道之间,且与高温水分水道相互连通。The technical problem to be solved by the utility model is realized by adopting the following technical solutions: a locomotive diesel engine body, the body is provided with a main shaft hole, a main oil passage, a camshaft hole, a cylinder hole, a high temperature water channel and a cylinder liner cooling water channel, the The high-temperature water channel communicates with the cylinder liner cooling water channel, and a high-temperature cooling water channel fixedly connected in the body is also provided on the body. The high-temperature cooling water channel is located between the camshaft hole and the main oil channel, and communicates with the high-temperature water channel. .
优选地,所述高温冷却水道是采用与机体整体铸造方式镶入在机体中。Preferably, the high-temperature cooling channel is embedded in the body by integral casting with the body.
优选地,所述高温冷却水道的截面形状为扇形。Preferably, the cross-sectional shape of the high-temperature cooling channel is fan-shaped.
优选地,所述机体上还设置高温冷却水道清砂孔,所述高温冷却水道清砂孔与高温冷却水道相互连通。Preferably, a high-temperature cooling channel sand cleaning hole is also provided on the body, and the high-temperature cooling channel sand cleaning hole communicates with the high-temperature cooling channel.
优选地,所述高温冷却水道清砂孔设置在机体自由端和/或输出端,其出口位于凸轮轴孔与主油道之间。Preferably, the sand cleaning hole of the high-temperature cooling water channel is arranged at the free end and/or the output end of the machine body, and its outlet is located between the camshaft hole and the main oil passage.
优选地,所述机体底部设置回油孔。Preferably, an oil return hole is provided at the bottom of the machine body.
优选地,所述的主轴孔旁侧设置主轴螺栓孔。Preferably, a main shaft bolt hole is provided beside the main shaft hole.
优选地,所述的主轴孔旁侧固定连接加强筋。Preferably, the sides of the main shaft hole are fixedly connected with reinforcement ribs.
优选地,所述的气缸孔由上气缸孔和下气缸孔组成,整个气缸孔内部结构为圆柱筒。Preferably, the cylinder bore is composed of an upper cylinder bore and a lower cylinder bore, and the inner structure of the entire cylinder bore is a cylinder.
优选地,所述的气缸套冷却水道设置在与气缸孔母线相切的位置。Preferably, the cylinder liner cooling water channel is arranged at a position tangent to the generatrix of the cylinder bore.
与现有技术相比,本实用新型的有益效果是:由于柴油机的高温冷却水道直接固定连接在机体中的凸轮轴孔与主油道之间,并且,由高温冷却水道、高温水分水道、气缸套冷却水道之间连通组成了柴油机冷却管路系统,从而减少了柴油机整体的占用空间,同时,也有效地减轻了柴油机冷却管路系统的振动,避免了管路连接处因振动而导致的泄漏或者管路裂损问题,保证了柴油机管路系统工作的安全性、可靠性。Compared with the prior art, the beneficial effect of the utility model is: because the high-temperature cooling water passage of the diesel engine is directly fixedly connected between the camshaft hole and the main oil passage in the body, and the high-temperature cooling water passage, the high-temperature moisture water passage, the cylinder The diesel engine cooling pipeline system is formed by the communication between the cooling water channels, which reduces the overall occupied space of the diesel engine. At the same time, it also effectively reduces the vibration of the diesel engine cooling pipeline system and avoids the leakage caused by the vibration of the pipeline connection. Or the problem of pipeline cracks ensures the safety and reliability of the diesel engine pipeline system.
附图说明Description of drawings
图1为本实用新型一种机车柴油机机体的立体构造图。Fig. 1 is a three-dimensional structure diagram of a locomotive diesel engine body of the utility model.
图2为图1中的S-S向剖视图。Fig. 2 is a sectional view taken along S-S direction in Fig. 1 .
图3为图2中的A-A向剖视图。Fig. 3 is a sectional view taken along line A-A in Fig. 2 .
图4为图2中的B-B向剖视图。Fig. 4 is a sectional view taken along the line B-B in Fig. 2 .
图中部品标记名称:1-主轴孔,2-主油道,3-高温冷却水道清砂孔,4-凸轮轴孔,5-机体输出端,6-气缸孔,7-机体自由端,8-进气稳压管,9-空气腔,10-主轴螺栓孔,11-支油道,12-气缸螺栓孔,13-高温冷却水道,14-高温水分水道,15-隔板,16-加强筋,17-回油孔,18-气缸套冷却水道,61-上气缸孔,62-下气缸孔。Marking names of parts in the picture: 1-spindle hole, 2-main oil passage, 3-high temperature cooling water channel sand cleaning hole, 4-camshaft hole, 5-body output end, 6-cylinder hole, 7-body free end, 8 -Intake regulator pipe, 9-air cavity, 10-spindle bolt hole, 11-branch oil passage, 12-cylinder bolt hole, 13-high temperature cooling water channel, 14-high temperature water channel, 15-baffle plate, 16-reinforcement Rib, 17-oil return hole, 18-cylinder liner cooling channel, 61-upper cylinder hole, 62-lower cylinder hole.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合附图和具体实施例对本实用新型进行详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1、图2所示的一种机车柴油机机体,其基本结构为“L”式,在机体顶部中心设置若干气缸孔6,每个气缸孔6周围设置有若干气缸螺栓孔12;在机体中部设置主轴孔1,所述机体上部左侧是空气腔9,所述空气腔9与进气稳压管8相通;在机体上部右侧设置隧道式凸轮轴孔4,所述凸轮轴孔4下方是主油道2,在主油道2上分别开设若干¢20mm的支油道11为主轴提供润滑。A locomotive diesel engine body as shown in Figure 1 and Figure 2, its basic structure is "L" type, a number of cylinder holes 6 are arranged in the center of the top of the body, and a number of cylinder bolt holes 12 are arranged around each cylinder hole 6; The main shaft hole 1 is set in the middle, and the air cavity 9 is on the left side of the upper part of the body, and the air cavity 9 communicates with the intake regulator pipe 8; Below is the main oil passage 2, and several branch oil passages 11 of ¢20mm are respectively opened on the main oil passage 2 to provide lubrication for the main shaft.
在所述凸轮轴孔4和主油道2之间是壁厚为20mm的高温冷却水道13,在机体自由端7、机体输出端5分别开设高温冷却水道清砂孔3,所述高温冷却水道清砂孔3与高温冷却水道13相互连通,其出口位于凸轮轴孔4与主油道2之间,如图1所示。所述高温冷却水道13采用与机体整体铸造方式镶入在机体中,受空间限制,所述高温冷却水道13的截面形状设计成扇形。采用这种结构,一方面,所述高温冷却水道13可以作为机体的加强筋板,从而增加了机体的抗拉强度和刚度,另一方面,由于高温冷却水道13位于机体内,在机体内设置有高温水分水道14和气缸套冷却水道18,所述高温冷却水道13与高温水分水道14相互连通,所述高温水分水道14与气缸套冷却水道18相互连通,由高温冷却水道13、高温水分水道14、气缸套冷却水道18共同组成了柴油机冷却管路系统。因此,可以减少柴油机整体的占用空间,同时,也有效地减轻了柴油机冷却管路系统的振动,避免了管路连接处因振动而导致的泄漏或者管路裂损问题,保证柴油机管路系统工作的安全性、可靠性。其中,所述的气缸套冷却水道18最好是设置在与气缸孔6母线相切的位置,如图4所示,其目的是降低高温水对气缸套的穴蚀,提高气缸套的冷却效果。Between the camshaft hole 4 and the main oil passage 2 is a high-temperature cooling water channel 13 with a wall thickness of 20mm. A high-temperature cooling water channel sand cleaning hole 3 is respectively set at the free end 7 of the body and the output end 5 of the body. The high-temperature cooling water channel The sand cleaning hole 3 communicates with the high-temperature cooling water channel 13, and its outlet is located between the camshaft hole 4 and the main oil channel 2, as shown in FIG. 1 . The high-temperature cooling water channel 13 is embedded in the machine body by integral casting with the machine body. Due to space constraints, the cross-sectional shape of the high-temperature cooling water channel 13 is designed to be fan-shaped. With this structure, on the one hand, the high-temperature cooling channel 13 can be used as a rib plate of the body, thereby increasing the tensile strength and rigidity of the body; on the other hand, since the high-temperature cooling channel 13 is located in the body, it There are high-temperature water channels 14 and cylinder liner cooling channels 18. The high-temperature cooling channels 13 communicate with the high-temperature water channels 14, and the high-temperature water channels 14 communicate with the cylinder liner cooling channels 18. The high-temperature cooling channels 13, high-temperature water channels 14. The cylinder liner cooling channels 18 jointly form the diesel engine cooling pipeline system. Therefore, the overall occupied space of the diesel engine can be reduced, and at the same time, the vibration of the cooling pipeline system of the diesel engine can be effectively reduced, and the leakage or cracking of the pipeline caused by vibration at the connection of the pipeline can be avoided, ensuring the operation of the pipeline system of the diesel engine safety and reliability. Wherein, the cylinder liner cooling water channel 18 is preferably arranged at a position tangent to the generatrix of the cylinder bore 6, as shown in Figure 4, its purpose is to reduce the cavitation of the cylinder liner by high temperature water and improve the cooling effect of the cylinder liner .
为了保证机体的刚度和强度要求,机体主轴螺栓采用底端螺纹紧固的形式。具体而言,如图2、图3所示,在主轴孔1旁侧设置主轴螺栓孔10,在装配时,主轴螺栓安装在机体的主轴螺栓孔10内,从而将主轴承盖固定在机体主轴孔上。通常,该主轴螺栓的螺柱旋入机体的有效长度为1.5倍螺纹直径,螺柱伸出主轴承盖的长度为1倍螺纹直径,这样不但可以解决主轴螺栓底端机体的强度要求,还去除了底端螺母安装面的加工要求。同时,在机体每档主轴孔1旁侧附近增加固定连接的加强筋16,这样可以适当降低该处的隔板15的厚度,其目的是在增加机体的刚度、强度的同时,也能够降低机体的重量。如图2所示,在机体底部可以设置若干个回油孔17,其目的是使得机体底部的机油尽快流回到油底壳中。另外,所述气缸孔6由上气缸孔61和下气缸孔62组成,整个气缸孔6内部结构为圆柱筒,其目的是增加冷却水在气缸中的流动性,进一步提高气缸的冷却效果。In order to ensure the rigidity and strength requirements of the body, the main shaft bolt of the body adopts the form of bottom thread fastening. Specifically, as shown in Fig. 2 and Fig. 3, a main shaft bolt hole 10 is provided on the side of the main shaft hole 1. During assembly, the main shaft bolt is installed in the main shaft bolt hole 10 of the body, thereby fixing the main bearing cover on the main shaft of the body. on the hole. Usually, the effective length of the stud screwed into the machine body of the spindle bolt is 1.5 times the thread diameter, and the length of the stud protruding from the main bearing cover is 1 times the thread diameter. The processing requirements of the bottom nut mounting surface are met. Simultaneously, increase the stiffening rib 16 that is fixedly connected near the side of each spindle hole 1 of the body, so that the thickness of the partition plate 15 at this place can be appropriately reduced, and its purpose is to increase the rigidity and strength of the body while also reducing the weight of. As shown in Fig. 2, several oil return holes 17 may be arranged at the bottom of the body, the purpose of which is to make the oil at the bottom of the body flow back into the oil pan as soon as possible. In addition, the cylinder bore 6 is composed of an upper cylinder bore 61 and a lower cylinder bore 62. The inner structure of the entire cylinder bore 6 is a cylindrical tube, the purpose of which is to increase the fluidity of cooling water in the cylinder and further improve the cooling effect of the cylinder.
以上所述仅为本实用新型的较佳实施例而己,并不用以限制本实用新型,应当指出的是,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. It should be noted that any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model , should be included within the protection scope of the present utility model.
Claims (10)
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CN110296021A (en) * | 2019-08-14 | 2019-10-01 | 中船动力研究院有限公司 | A kind of diesel engine stand and diesel engine |
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CN110296021A (en) * | 2019-08-14 | 2019-10-01 | 中船动力研究院有限公司 | A kind of diesel engine stand and diesel engine |
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Address after: 641301 Ziyang City, Sichuan province Yanjiang District No. 77 City Road four Patentee after: SICHUAN YCRRC ENGINE CO.,LTD. Address before: 641301 Ziyang City, Sichuan province Yanjiang District No. 77 City Road four Patentee before: YCSR Sichuan Engine Co.,Ltd. |
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Denomination of utility model: Turning cleaning equipment of motor vehicle diesel engine body Effective date of registration: 20200710 Granted publication date: 20160504 Pledgee: Guangxi Yuchai Machinery Group Co.,Ltd. Pledgor: SICHUAN YCRRC ENGINE Co.,Ltd. Registration number: Y2020980003979 |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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