CN205202650U - Light -weighted back torsion roof beam - Google Patents
Light -weighted back torsion roof beam Download PDFInfo
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- CN205202650U CN205202650U CN201520881423.9U CN201520881423U CN205202650U CN 205202650 U CN205202650 U CN 205202650U CN 201520881423 U CN201520881423 U CN 201520881423U CN 205202650 U CN205202650 U CN 205202650U
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- longitudinal wall
- crossbeam
- trailing arm
- torsion
- wheel hub
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Abstract
Description
技术领域technical field
本实用新型涉及汽车悬挂系统技术领域,特别涉及一种轻量化的后扭力梁。The utility model relates to the technical field of automobile suspension systems, in particular to a lightweight rear torsion beam.
背景技术Background technique
早期,后扭力梁作为后扭力梁式悬挂系统中的核心部件,承担着车身承载、车辆不平路面行驶时扭转等功能,过往在设计扭力梁时,考虑到扭力梁在车辆行驶,特别是发生扭转时产生的零件变形、交变载荷的疲劳影响,需要在中间位置加入一根扭杆弹簧,通过提高后悬挂扭转刚度,保证在实际行驶过程中不发生后轴断裂等不良影响。设计有中间扭杆的显著缺点是增加了悬挂系统的设计重量,不利于轻量化要求。中间扭杆因尺寸较长,在实际总成制造中需从一侧穿入并在两头焊接,制造过程中工序布置比较困难。In the early days, the rear torsion beam, as the core component of the rear torsion beam suspension system, was responsible for the load bearing of the vehicle body and the torsion of the vehicle when driving on uneven roads. In order to avoid the deformation of parts and the fatigue effects of alternating loads, it is necessary to add a torsion bar spring in the middle position to increase the torsional stiffness of the rear suspension to ensure that no adverse effects such as rear axle fracture occur during actual driving. The obvious disadvantage of designing with intermediate torsion bars is that the design weight of the suspension system is increased, which is not conducive to lightweight requirements. Due to the long size of the middle torsion bar, it needs to be penetrated from one side and welded at both ends in the actual assembly manufacturing. The process arrangement in the manufacturing process is relatively difficult.
实用新型内容Utility model content
本实用新型为解决上述技术问题为提供一种无需中间扭杆的,制造成本低的,刚度性能好的轻量化的后扭力梁。In order to solve the above technical problems, the utility model provides a lightweight rear torsion beam that does not need an intermediate torsion bar, has low manufacturing cost, and has good rigidity performance.
为解决上述技术问题,本实用新型采用的技术方案为:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种轻量化的后扭力梁,包括横梁、纵臂、支承座、支撑弹簧座以及轮毂安装座,所述纵臂为弧形结构,纵臂的顶端与支承座相连接,纵臂的底端与轮毂安装座相连接,所述支撑弹簧座通过螺栓和螺母的配合设置在纵臂上;所述纵臂的数量为两个,两个纵臂对称设置,两个纵臂中段之间的距离小于两个纵臂顶端之间的距离;所述横梁的截面为U形结构,横梁包括上横梁和下横梁,所述下横梁的面积大于上横梁的面积,所述横梁的两端连接有纵臂。A lightweight rear torsion beam, comprising a cross beam, a trailing arm, a supporting seat, a supporting spring seat and a hub mounting seat, the longitudinal arm is an arc-shaped structure, the top end of the trailing arm is connected to the supporting seat, and the bottom end of the trailing arm It is connected with the hub mounting seat, and the support spring seat is set on the trailing arm through the cooperation of bolts and nuts; the number of the trailing arms is two, and the two trailing arms are arranged symmetrically. The distance between the middle sections of the two trailing arms Less than the distance between the top ends of the two longitudinal arms; the section of the cross beam is a U-shaped structure, the cross beam includes an upper cross beam and a lower cross beam, the area of the lower cross beam is larger than the area of the upper cross beam, and the two ends of the cross beam are connected with longitudinal arm.
本实用新型有益效果是:通过上下横梁面积不相等和弧形的纵臂,在无中间扭杆弹簧的情况下,扭力梁可充分变形,使得后扭力梁总成中常用的扭杆零件得以取消,使得总成整体质量减少3kg以上,提高车辆行驶的燃油经济性和电能电量的使用效率。优化后扭力梁的刚度性能,并减少制造成本。The beneficial effect of the utility model is: the torsion beam can be fully deformed without the intermediate torsion bar spring through the unequal area of the upper and lower beams and the arc-shaped longitudinal arm, so that the torsion bar parts commonly used in the rear torsion beam assembly can be canceled , so that the overall mass of the assembly is reduced by more than 3kg, and the fuel economy of the vehicle and the efficiency of the use of electric energy are improved. Optimize the stiffness performance of the rear torsion beam and reduce manufacturing costs.
作为本实用新型的一种优选结构,为了改善横梁在实际使用中扭转过大时发生断裂的问题,所述横梁的中心到轮毂安装座中心的距离大于横梁的中心到支承座中心的距离。通过合理布置横梁的位置,均衡横梁在实际使用中的受力情况,避免扭转过大时断裂。As a preferred structure of the present utility model, in order to improve the problem that the crossbeam breaks when it is twisted too much in actual use, the distance from the center of the crossbeam to the center of the hub mounting seat is greater than the distance from the center of the crossbeam to the center of the supporting seat. By reasonably arranging the position of the beam, the force of the beam in actual use can be balanced to avoid breaking when the torsion is too large.
作为本实用新型的一种优选结构,为了改善上横梁与下横梁无法承受更大扭力的问题,所述上横梁与下横梁的端面均为弧形结构,所述上横梁与下横梁中段的宽度小于上横梁与下横梁两侧的宽度。通过上横梁与下横梁的端面为弧形结构,加强上下横梁的承受力,使上下横梁两侧能承受到更大的扭力。As a preferred structure of the present utility model, in order to improve the problem that the upper beam and the lower beam cannot withstand greater torsion, the end faces of the upper beam and the lower beam are arc-shaped structures, and the width of the middle section of the upper beam and the lower beam is Less than the width of both sides of the upper beam and the lower beam. The end faces of the upper beam and the lower beam are arc-shaped structures to strengthen the bearing capacity of the upper and lower beams, so that both sides of the upper and lower beams can bear greater torsion.
作为本实用新型的一种优选结构,为了改善横梁与纵臂之间连接强度不高的问题,所述纵臂的中段位于上横梁与下横梁之间,并焊接为一体。如此,通过纵臂与上下横梁焊接为一体,加强了焊接部位的连接强度,从而保证了扭力梁的质量。As a preferred structure of the present invention, in order to improve the problem of low connection strength between the cross beam and the longitudinal arm, the middle section of the longitudinal arm is located between the upper cross beam and the lower cross beam and welded as a whole. In this way, through the welding of the longitudinal arm and the upper and lower beams as a whole, the connection strength of the welded part is strengthened, thereby ensuring the quality of the torsion beam.
作为本实用新型的一种优选结构,为了改善轮毂安装座无法精确与轮毂相连接的问题,所述轮毂安装座包括轮毂安装定位面,所述轮毂安装定位面设置在纵臂的外侧。通过轮毂安装定位面,可以提高扭力梁的安装精度,保证其稳定性。As a preferred structure of the present invention, in order to improve the problem that the hub mounting seat cannot be accurately connected with the hub, the hub mounting seat includes a hub mounting positioning surface, and the hub mounting positioning surface is arranged on the outside of the longitudinal arm. By installing the positioning surface of the wheel hub, the installation accuracy of the torsion beam can be improved to ensure its stability.
附图说明Description of drawings
图1为本实用新型轻量化的后扭力梁的结构示意图。Fig. 1 is a structural schematic diagram of the lightweight rear torsion beam of the present invention.
图2为本实用新型轻量化的后扭力梁的俯视图。Fig. 2 is a top view of the lightweight rear torsion beam of the present invention.
标号说明:Label description:
1、横梁;2、纵臂;3、支承座;4、支撑弹簧座;5、轮毂安装座。1. Beam; 2. Longitudinal arm; 3. Support seat; 4. Support spring seat; 5. Wheel mounting seat.
具体实施方式detailed description
为详细说明本实用新型的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详予说明。In order to describe the technical content, structural features, achieved goals and effects of the present utility model in detail, the following will be described in detail in conjunction with the embodiments and accompanying drawings.
请一并参照图1以及图2,如图所示可知,本实用新型轻量化的后扭力梁包括横梁1、纵臂2、支承座3、支撑弹簧座4以及轮毂安装座5,纵臂2为弧形结构,支承座3与纵臂2的顶端相连接,轮毂安装座5与纵臂2的底端相连接,支撑弹簧座4通过螺栓和螺母的配合设置在纵臂2上,支承座3用于与车身相连接,支撑弹簧座4用于安装支撑弹簧,轮毂安装座5用于与轮毂相连接。纵臂2的数量为两个,两个纵臂2镜像对称设置,两个纵臂2中段之间的距离小于两个纵臂2顶端之间的距离。横梁1的截面为U形结构,横梁1包括上横梁和下横梁,下横梁的面积大于上横梁的面积,横梁1的两端连接有纵臂2。上横梁与下横梁的端面均为弧形结构,上横梁与下横梁中段的宽度小于上横梁与下横梁两侧的宽度。通过上横梁与下横梁的端面为弧形结构,加强上下横梁的承受力,使上下横梁两侧能承受到更大的扭力。因扭力梁在车辆行驶在不平路面时,会发生扭转,传统设计往往依靠中间扭杆弹簧提高刚度解决。因横梁1在扭力梁作扭转运动时,上侧受力略大于下侧,本实用新型通过将中间连接的横梁1设计成上下边不对齐的结构,保证了在无中间扭杆弹簧的情况下,可充分变形,避免因取消中间扭杆导致后扭力梁扭转过大时过度挤压上侧材料,在焊接接头处开裂的问题。Please refer to Fig. 1 and Fig. 2 together. As shown in the figure, the lightweight rear torsion beam of the present invention includes a beam 1, a longitudinal arm 2, a supporting seat 3, a supporting spring seat 4 and a hub mounting seat 5, and the longitudinal arm 2 It is an arc structure, the supporting seat 3 is connected with the top end of the trailing arm 2, the hub mounting seat 5 is connected with the bottom end of the trailing arm 2, the supporting spring seat 4 is arranged on the trailing arm 2 through the cooperation of bolts and nuts, and the supporting seat 3 is used for connecting with the vehicle body, the supporting spring seat 4 is used for installing the supporting spring, and the wheel hub mounting seat 5 is used for connecting with the wheel hub. The number of trailing arms 2 is two, and the two trailing arms 2 are mirror-symmetrically arranged, and the distance between the middle sections of the two trailing arms 2 is smaller than the distance between the top ends of the two trailing arms 2 . The cross-section of the beam 1 is a U-shaped structure. The beam 1 includes an upper beam and a lower beam. The area of the lower beam is larger than that of the upper beam. Both ends of the beam 1 are connected with longitudinal arms 2 . The end faces of the upper beam and the lower beam are arc-shaped, and the width of the middle section of the upper beam and the lower beam is smaller than the width of the two sides of the upper beam and the lower beam. The end faces of the upper beam and the lower beam are arc-shaped structures to strengthen the bearing capacity of the upper and lower beams, so that both sides of the upper and lower beams can bear greater torsion. Because the torsion beam will twist when the vehicle is driving on an uneven road, the traditional design often relies on the intermediate torsion bar spring to increase the stiffness. Because the upper side of the crossbeam 1 is subjected to a slightly greater force than the lower side when the torsion beam is torsionally moving, the utility model designs the crossbeam 1 connected in the middle as a structure in which the upper and lower sides are not aligned to ensure that there is no intermediate torsion bar spring. , can be fully deformed, avoiding the problem of excessive extrusion of the upper side material and cracking at the welded joint when the rear torsion beam is too large due to the cancellation of the middle torsion bar.
纵臂2的中段位于上横梁与下横梁之间,并焊接为一体。通过上下横梁的弧形结构,更加了焊接部位,同时通过纵臂2与上下横梁焊接为一体,加强了焊接部位的连接强度,使得横梁1与纵臂2稳固连接,从而保证了扭力梁的质量。横梁2的中心到轮毂安装座5中心的距离大于横梁2的中心到支承座3中心的距离。通过合理布置横梁2的位置,均衡横梁2在实际使用中的受力情况,避免扭转过大时断裂。轮毂安装座5包括轮毂安装定位面,轮毂安装定位面设置在纵臂2的外侧。轮毂安装定位面为光滑面,通过轮毂安装定位面,可以提高扭力梁的安装精度,保证其稳定性。The middle section of the longitudinal arm 2 is located between the upper beam and the lower beam, and is welded as a whole. Through the arc structure of the upper and lower beams, the welding parts are further improved. At the same time, the connection strength of the welding parts is strengthened through the welding of the longitudinal arm 2 and the upper and lower beams, so that the beam 1 and the longitudinal arm 2 are firmly connected, thereby ensuring the quality of the torsion beam. . The distance from the center of the crossbeam 2 to the center of the hub mounting seat 5 is greater than the distance from the center of the crossbeam 2 to the center of the bearing seat 3 . By rationally arranging the position of the crossbeam 2, the stress on the crossbeam 2 in actual use can be balanced to avoid breaking when the torsion is too large. The hub installation seat 5 includes a hub installation positioning surface, and the hub installation positioning surface is arranged on the outer side of the trailing arm 2 . The mounting and positioning surface of the wheel hub is a smooth surface, through which the mounting accuracy of the torsion beam can be improved and its stability can be guaranteed.
使用过程中,将轮毂安装座5与汽车轮毂相连接,支承座3与车身相连接,支撑弹簧安装在支撑弹簧座4上,横梁1内无需加入中间扭杆,横梁1与纵臂2焊接为一体,减少了扭杆的装配、焊接生产工序,提高了生产效率。直接将扭力梁作为汽车底盘后悬挂系统。本实用新型通过将中间连接的横梁1设计成上下边不对齐的结构,保证了在无中间扭杆弹簧的情况下,可充分变形,避免因取消中间扭杆导致后扭力梁扭转过大时过度挤压上侧材料的情况出现。During use, the hub mounting seat 5 is connected with the automobile wheel hub, the supporting seat 3 is connected with the vehicle body, the supporting spring is installed on the supporting spring seat 4, no intermediate torsion bar needs to be added in the crossbeam 1, and the crossbeam 1 and the longitudinal arm 2 are welded into a Integrated, reducing the assembly and welding production process of the torsion bar, and improving the production efficiency. The torsion beam is directly used as the rear suspension system of the automobile chassis. In the utility model, the cross beam 1 connected in the middle is designed as a structure in which the upper and lower sides are not aligned, so that it can be fully deformed without the middle torsion bar spring, and avoid excessive twisting of the rear torsion beam due to the cancellation of the middle torsion bar. A situation where the material on the upper side is squeezed occurs.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效形状或结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent shape or structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related Technical fields are all included in the scope of patent protection of the utility model in the same way.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520881423.9U CN205202650U (en) | 2015-11-06 | 2015-11-06 | Light -weighted back torsion roof beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520881423.9U CN205202650U (en) | 2015-11-06 | 2015-11-06 | Light -weighted back torsion roof beam |
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| Publication Number | Publication Date |
|---|---|
| CN205202650U true CN205202650U (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520881423.9U Expired - Lifetime CN205202650U (en) | 2015-11-06 | 2015-11-06 | Light -weighted back torsion roof beam |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107985002A (en) * | 2017-12-15 | 2018-05-04 | 阿尔特汽车技术股份有限公司 | Torsion beam welding assembly structure |
| CN111619302A (en) * | 2020-06-01 | 2020-09-04 | 奇瑞汽车股份有限公司 | Torsion beam structure of automobile |
-
2015
- 2015-11-06 CN CN201520881423.9U patent/CN205202650U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107985002A (en) * | 2017-12-15 | 2018-05-04 | 阿尔特汽车技术股份有限公司 | Torsion beam welding assembly structure |
| CN107985002B (en) * | 2017-12-15 | 2024-03-08 | 阿尔特汽车技术股份有限公司 | Torsion beam welding assembly structure |
| CN111619302A (en) * | 2020-06-01 | 2020-09-04 | 奇瑞汽车股份有限公司 | Torsion beam structure of automobile |
| CN111619302B (en) * | 2020-06-01 | 2022-06-10 | 奇瑞汽车股份有限公司 | Torsion beam structure of automobile |
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Address after: 351100 west side of LiHan Road, Jiangxi town, Jiangkou Town, Hanjiang District, Putian, Fujian, China Patentee after: Yundu New Energy Vehicle Co.,Ltd. Address before: 351100 west side of LiHan Road, Jiangxi town, Jiangkou Town, Hanjiang District, Putian, Fujian, China Patentee before: Yundu New Energy Automobile Co.,Ltd. Address after: 351100 west side of LiHan Road, Jiangxi town, Jiangkou Town, Hanjiang District, Putian, Fujian, China Patentee after: Yundu New Energy Automobile Co.,Ltd. Address before: 351100 west side of LiHan Road, Jiangxi town, Jiangkou Town, Hanjiang District, Putian, Fujian, China Patentee before: FJ MOTOR GROUP, YUDO NEW-ENERGY AUTOMOBILE Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
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Granted publication date: 20160504 |