CN205202209U - 3D printing device - Google Patents
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- CN205202209U CN205202209U CN201521046752.8U CN201521046752U CN205202209U CN 205202209 U CN205202209 U CN 205202209U CN 201521046752 U CN201521046752 U CN 201521046752U CN 205202209 U CN205202209 U CN 205202209U
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- 238000010146 3D printing Methods 0.000 title claims abstract description 19
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- 238000000034 method Methods 0.000 abstract description 14
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Abstract
本实用新型公开了一种3D打印装置,包括主机架、出料打印头、成型打印台,还包括一用于带动出料打印头移动从而改变出料打印头位置的打印头位移调节机构,所述出料打印头上设有用于输入打印原料的打印头进料端,所述出料打印头内设有与打印头进料端连通的出料通道,所述成型打印台包括定台板、至少一个可上下移动的动台板、与动台板一一对应且用于带动动台板上下移动的台板位移调节机构。本实用新型的有益效果是:结构合理,能根据支撑需求进行调节,灵活地提供一部分原始支撑(非打印支撑),从而减少了原本打印支撑的需求,可提高打印效率、减少产品局部塌陷的风险、节省支撑材料,且能保证打印过程中产品的稳定性。
The utility model discloses a 3D printing device, which includes a main frame, a discharge printing head, a forming printing table, and a print head displacement adjustment mechanism for driving the discharge print head to change the position of the discharge print head. The discharge print head is provided with a print head feed end for inputting printing materials, the discharge print head is provided with a discharge channel connected with the print head feed end, and the forming print table includes a fixed plate, At least one movable platen that can move up and down corresponds to the movable platen one by one and is used to drive the platen displacement adjustment mechanism to move the movable platen up and down. The beneficial effects of the utility model are: the structure is reasonable, it can be adjusted according to the support demand, and a part of the original support (non-printing support) can be flexibly provided, thereby reducing the demand for the original printing support, improving the printing efficiency, and reducing the risk of partial collapse of the product , Save support materials, and can ensure the stability of the product during the printing process.
Description
技术领域 technical field
本实用新型属于3D打印技术领域,尤其涉及一种3D打印装置。 The utility model belongs to the technical field of 3D printing, in particular to a 3D printing device.
背景技术 Background technique
3D打印机又称三维打印机(3DP),是利用累积制造技术,即快速成形技术的一种机器。3D打印技术是一种数字模型文件为基础,运用熔融塑料等可粘合材料,通过打印一层层的粘合材料来制造三维的物体,也即用逐层打印方式来构造物体的技术。现阶段3D打印机多被用来制造产品。 3D printer, also known as three-dimensional printer (3DP), is a machine that uses cumulative manufacturing technology, that is, rapid prototyping technology. 3D printing technology is a digital model file-based technology that uses bondable materials such as molten plastic to manufacture three-dimensional objects by printing layers of adhesive materials, that is, the technology of constructing objects by layer-by-layer printing. At this stage, 3D printers are mostly used to manufacture products.
3D打印机主要包括打印结构(打印头)、成型打印台(产品在其上成型)和打印头位移调节机构(可以在空间上改变打印头的位置,使得打印出的原料能落在成型打印台上方的不同位置,以实现产品三维成型)。3D打印设备打印产品时,经常会遇到需要打“支撑”的情况,例如一个产品某部分是悬空的,那么该悬空部分显然无法直接打印定型,需要先在悬空部分下方打印出“支撑”,然后在支撑上打印该悬空部分,产品成型后,再去掉“支撑”。“支撑”可以选用易脱离的材料,也可以做成空心结构,方便后续分离去除。但是,每打印一个“支撑”,都会消耗掉更多的材料和打印时间,且“支撑”的承载能力也有限(要保证“支撑”易分离去除),若支撑较高较大,也容易造成产品局部塌陷甚至损坏。然而,目前的3D打印设备,在节省“支撑”体积、数量,提升打印效率和打印过程稳定性等方面,仍有所欠缺。 The 3D printer mainly includes a printing structure (print head), a forming printing table (on which the product is formed), and a printing head displacement adjustment mechanism (which can change the position of the printing head in space, so that the printed raw materials can fall on the forming printing table different positions to achieve three-dimensional molding of the product). When a 3D printing device prints a product, it is often necessary to print a "support". For example, if a part of a product is suspended, the suspended part obviously cannot be directly printed and finalized. It is necessary to print a "support" under the suspended part first. The suspended part is then printed on the support, and the "support" is removed after the product is formed. The "support" can be made of easy-to-detach materials, or it can be made into a hollow structure, which is convenient for subsequent separation and removal. However, every time a "support" is printed, more materials and printing time will be consumed, and the carrying capacity of the "support" is also limited (to ensure that the "support" is easy to separate and remove), if the support is high and large, it is easy to cause The product is partially collapsed or even damaged. However, the current 3D printing equipment is still lacking in terms of saving the volume and quantity of "supports", improving printing efficiency and printing process stability.
实用新型内容 Utility model content
本实用新型是为了克服现有技术中的不足,提供了一种结构合理,能灵活地提供一部分原始支撑,减少打印支撑的需求,可提高打印效率、减少产品局部塌陷的风险、节省支撑材料,能保证打印过程中产品稳定性好的3D打印装置。 In order to overcome the deficiencies in the prior art, the utility model provides a reasonable structure, which can flexibly provide a part of the original support, reduce the demand for printing support, improve printing efficiency, reduce the risk of partial product collapse, and save support materials. A 3D printing device that can ensure good product stability during the printing process.
为了实现上述目的,本实用新型采用以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种3D打印装置,包括主机架、出料打印头、成型打印台,还包括一用于带动出料打印头移动从而改变出料打印头位置的打印头位移调节机构,所述出料打印头上设有用于输入打印原料的打印头进料端,所述出料打印头内设有与打印头进料端连通的出料通道,所述成型打印台包括定台板、至少一个可上下移动的动台板、与动台板一一对应且用于带动动台板上下移动的台板位移调节机构。出料打印头用于输出打印原料(如熔融塑料)至成型打印台,打印头位移调节机构用于调节出料打印头与成型打印台之间的相对位置(出料打印头出料方向始终朝下,改变的是水平位置和高度)。成型打印台包括了定台板和至少一个动台板,定台板位置不会变化,动台板则可以上下调节。如此,开始打印时,当某部分需要打印“支撑”,则该部分对应位置的动台板可以升起,从而可以省去该处原本所需的全部或部分“支撑”,节省了打印时间、“支撑”原料,且减少了“支撑”后,还提升了整体的承力能力,有助于提升打印过程中成型产品和整个结构的稳定性。 A 3D printing device, including a main frame, a discharge print head, a forming print table, and a print head displacement adjustment mechanism for driving the discharge print head to change the position of the discharge print head, the discharge print head There is a print head feed end for inputting printing materials on the top, a discharge channel connected with the print head feed end is provided inside the discharge print head, and the forming printing table includes a fixed plate, at least one can move up and down The movable platen corresponds to the movable platen one by one and is used to drive the platen displacement adjustment mechanism to move the movable platen up and down. The discharge printing head is used to output printing materials (such as molten plastic) to the forming printing table, and the printing head displacement adjustment mechanism is used to adjust the relative position between the discharging printing head and the forming printing table (the discharge direction of the discharging printing head is always toward Next, what changes is the horizontal position and height). The forming printing table includes a fixed platen and at least one movable platen, the position of the fixed platen will not change, and the movable platen can be adjusted up and down. In this way, when printing starts, when a certain part needs to print "support", the movable platen at the corresponding position of this part can be raised, so that all or part of the "support" originally required at that place can be saved, saving printing time, "Support" raw materials, and after reducing the "support", it also improves the overall load-bearing capacity, which helps to improve the stability of the formed product and the entire structure during the printing process.
作为优选,所述出料通道竖直且呈圆柱形,出料打印头设于一打印头台架上,所述打印头位移调节机构为一并联机构,并联机构包括三个并联支链,并联支链包括两个调节杆、一个可上下移动的带动块,同一并联支链中的带动块与调节杆上端之间球形铰接,各调节杆下端与打印头台架之间球形铰接,三个并联支链沿出料通道的周向均匀分布。“球形铰接”,亦作“球型铰接”、“球铰”。本方案给出了一个三自由度并联机构的形式,通过各带动块的上下移动,从而使各调节杆的角度和高度发生变化,以带动打印头台架和出料打印头进行水平方向上的移动以及高度方向上的移动。 As a preference, the discharge channel is vertical and cylindrical, the discharge print head is arranged on a print head stand, and the print head displacement adjustment mechanism is a parallel mechanism, which includes three parallel branch chains, parallel The branch chain includes two adjusting rods and a driving block that can move up and down. The driving block in the same parallel branch chain is spherically hinged with the upper end of the adjusting rod, and the lower end of each adjusting rod is spherically hinged with the print head stand. Three parallel The branch chains are evenly distributed along the circumference of the discharge channel. "Spherical hinge", also known as "spherical hinge", "spherical hinge". This scheme provides a form of a three-degree-of-freedom parallel mechanism. Through the up and down movement of each driving block, the angle and height of each adjustment rod are changed to drive the print head stand and the discharge print head to move horizontally. movement and movement in the height direction.
作为优选,所述并联支链还包括支链电机、竖导向杆、传动机构,传动机构包括主动轮、从动轮、绕过主动轮与从动轮的传动皮带,传动皮带首位闭合,同一并联支链中: Preferably, the parallel branch chain also includes a branch chain motor, a vertical guide rod, and a transmission mechanism. The transmission mechanism includes a driving wheel, a driven wheel, and a transmission belt that bypasses the driving wheel and the driven wheel. The transmission belt is closed at the first position, and the same parallel branch chain middle:
主动轮的转动动力来自支链电机,带动块与竖导向杆之间滑动连接,带动块的可滑动方向竖直,带动块上设有定孔、活孔,定孔、活孔均贯穿带动块上、下表面,传动皮带穿过定孔、活孔,传动皮带处在定孔中的部分与带动块之间固定连接。支链电机通过主动轮带动传动皮带转动,从动轮起到定位和配合张紧传动皮带的作用。传动皮带可带着带动块上下移动,带动块上下移动时,传动皮带处在定孔中的部分与带动块之间相对位置始终不变,而传动皮带处在活孔中的部分与带动块之间则有相对移动。 The rotating power of the driving wheel comes from the branch chain motor, the sliding connection between the driving block and the vertical guide rod, the sliding direction of the driving block is vertical, and the driving block is provided with fixed holes and live holes, and the fixed holes and live holes run through the driving block On the upper and lower surfaces, the transmission belt passes through the fixed hole and the live hole, and the part of the transmission belt in the fixed hole is fixedly connected with the driving block. The branch chain motor drives the transmission belt to rotate through the driving wheel, and the driven wheel plays the role of positioning and cooperating with tensioning the transmission belt. The driving belt can move up and down with the driving block. When the driving block moves up and down, the relative position between the part of the driving belt in the fixed hole and the driving block remains unchanged, while the part of the driving belt in the living hole and the driving block There is relative movement between them.
作为优选,所述台板位移调节机构包括一气缸/油缸,在互相对应的动台板与台板位移调节机构中:气缸/油缸的活塞杆连接动台板下端,气缸/油缸的活塞杆的可伸缩方向竖直。 Preferably, the platen displacement adjustment mechanism includes an air cylinder/oil cylinder. In the corresponding moving platen and platen displacement adjustment mechanism: the piston rod of the air cylinder/oil cylinder is connected to the lower end of the movable platen, and the piston rod of the air cylinder/oil cylinder The retractable direction is vertical.
作为优选,所述台板位移调节机构包括一伺服气缸/伺服油缸,在互相对应的动台板与台板位移调节机构中:伺服气缸/伺服油缸的活塞杆连接动台板下端,伺服气缸/伺服油缸的活塞杆的可伸缩方向竖直。不论是气缸/油缸、伺服气缸/伺服油缸,只要能实现动台板的高度调节即可,也可以选用其它任意常用的调节机构,如丝杆机构等。 Preferably, the platen displacement adjustment mechanism includes a servo cylinder/servo oil cylinder. In the corresponding moving platen and platen displacement adjustment mechanism: the piston rod of the servo cylinder/servo oil cylinder is connected to the lower end of the movable platen, and the servo cylinder/servo cylinder The retractable direction of the piston rod of the servo cylinder is vertical. Whether it is an air cylinder/oil cylinder, servo cylinder/servo oil cylinder, as long as the height adjustment of the movable platen can be realized, any other commonly used adjustment mechanism, such as a screw mechanism, can also be used.
作为优选,还包括一加色环管,加色环管套在出料打印头外且与出料通道同轴,加色环管上设有多根着色管,着色管进口连通加色环管,着色管出口连通出料通道,各着色管沿出料通道周向均匀分布,所述加色环管通过颜料输送泵接通至颜料筒。颜料输送泵将颜料筒中的颜料(即染色料、着色料)输送到加色环管,加色环管通过各着色管将颜料输入出料通道,从而可在出料通道中对打印原料进行着色。该着色方式,可以不用预先进行打印原料与颜料之间的调和,避免了打印原料与颜料调和后,易在混合原料(带有颜料)储存容器中出现沉积分层(颜料和打印原料重沉轻浮),而导致的后续打印时混合原料均匀性差的问题。而且,3D打印原料并非一定是熔融原料(熔融塑料等),也可以是固体条形料(固体条形料在进入出料通道后才被加热熔融),本方案的着色方式就可以满足该类打印原料的着色。 Preferably, it also includes a color-adding ring tube, the color-adding ring tube is set outside the discharge print head and coaxial with the discharge channel, the color-adding ring tube is provided with a plurality of coloring tubes, and the inlet of the coloring tube is connected to the color-adding ring tube , the outlet of the coloring tube is connected to the discharge channel, and the coloring tubes are evenly distributed along the circumference of the discharge channel, and the color adding ring tube is connected to the paint tube through the pigment delivery pump. The pigment conveying pump transports the pigment (i.e. dyeing material, coloring material) in the pigment cylinder to the color adding ring tube, and the color adding ring tube feeds the pigment into the discharge channel through each coloring tube, so that the printing materials can be colored in the discharge channel . This coloring method does not need to blend the printing materials and pigments in advance, and avoids easy deposition and stratification in the storage container of the mixed raw materials (with pigments) after the printing materials and pigments are mixed (pigments and printing materials are heavy and frivolous) ), resulting in poor uniformity of mixed raw materials during subsequent printing. Moreover, the raw materials for 3D printing are not necessarily molten raw materials (molten plastic, etc.), but can also be solid strip-shaped materials (the solid strip-shaped materials are heated and melted after entering the discharge channel), and the coloring method of this scheme can meet the requirements of this type. Coloring of printing materials.
作为优选,所述出料通道内设有与出料通道同轴的隔热筒,隔热筒上、下端均开口,隔热筒通过连接杆与出料打印头连接,隔热筒外侧壁与出料通道的通道壁之间形成薄料着色通道,着色管出口朝向隔热筒外侧壁,着色管出口处设有着色单向阀。着色时,至少要保证最终打印料(从打印头到成型打印台后固化定型的料)外表面充分着色(最终打印料内部也允许有一些颜料,但越少越好,内部颜料含量越高,越影响最终打印料的强度和整体结构稳定性,也越费颜料)。直接将颜料输入出料通道的着色方式,虽然优点很多,但还是容易消耗相对较多的颜料,这是因为,颜料在进入出料通道、接触到相对高温的熔融原料后,容易混入熔融原料中,若颜料量不充分,会出现最终打印料表面着色不完全、着色程度不足的问题,而为了保证最终打印料表面着色充分,就又不得不输入相对较多的颜料,这样一来,最终打印料内部混入的颜料还是很多的,会存在上述最终打印料的强度和整体承力能力较差的不足。再者,颜料相对打印原料而言,粘性大、流动性差、易受热结块、甚至变焦,出料通道内颜料量大(含量比例高)时,极易造成出料打印头的堵塞。而在本方案中,采用了隔热筒结构,出料通道内熔融的打印原料从上向下流动到隔热筒处后,被隔热筒暂时分成内外两部分,隔热筒内部打印原料依然保有相对较高的温度,正常从隔热筒内部流下,隔热筒外部打印原料处在薄料着色通道中,相对厚度较薄,且会快速、不断地接触到输入的颜料,开始充分混合(薄料着色通道中打印原料厚度薄,易与颜料结合充分),并且该部分打印原料会降温(最好控制在略高于固化温度的温度值范围内),也不像打印原料整体与颜料接触那样容易造成颜料快速融入内部。此外,隔热筒还形成了一个阻挡结构,颜料进入出料通道时,具有一定的冲击力(颜料送入是需要压力的),若直接着色,颜料更容易混入打印原料内部,而有了隔热筒,可以保障颜料只会在薄料着色通道中充分均匀散开,并对薄料着色通道中的打印原料进行着色,充分节省了颜料,也避免了最终打印料内部颜料含量过高。 As a preference, a heat-insulating cylinder coaxial with the discharge channel is provided in the discharge channel, the upper and lower ends of the heat-insulating cylinder are open, the heat-insulating cylinder is connected to the discharge printing head through a connecting rod, and the outer wall of the heat-insulating cylinder is connected to the printing head. A thin material coloring channel is formed between the channel walls of the discharge channel, the outlet of the coloring tube faces the outer wall of the heat insulation cylinder, and a coloring one-way valve is arranged at the outlet of the coloring tube. When coloring, at least ensure that the outer surface of the final printing material (the material that is cured and finalized from the print head to the forming printing table) is fully colored (some pigments are allowed inside the final printing material, but the less the better, the higher the internal pigment content, The more it affects the strength and overall structural stability of the final printed material, the more pigment it takes). The coloring method of directly inputting the pigment into the discharge channel has many advantages, but it is still easy to consume a relatively large amount of pigment. This is because the pigment is easily mixed into the molten raw material after it enters the discharge channel and comes into contact with the relatively high-temperature molten raw material. , if the amount of pigment is insufficient, there will be problems that the surface of the final printing material is not completely colored and the degree of coloring is insufficient. In order to ensure that the surface of the final printing material is fully colored, relatively more pigments have to be input. In this way, the final printing There are still a lot of pigments mixed in the material, and there will be the above-mentioned shortcomings in the strength and overall load-bearing capacity of the final printing material. Furthermore, compared to printing materials, pigments are highly viscous, poor in fluidity, prone to thermal agglomeration, and even zooming. When there is a large amount of pigment (high content ratio) in the discharge channel, it is easy to cause blockage of the discharge print head. In this scheme, the structure of the heat insulation cylinder is adopted. After the molten printing material in the discharge channel flows from top to bottom to the heat insulation cylinder, it is temporarily divided into two parts by the heat insulation cylinder, and the printing material inside the heat insulation cylinder remains the same. Maintain a relatively high temperature, and normally flow down from the inside of the heat-insulating cylinder. The printing material outside the heat-insulating cylinder is in the thin material coloring channel, relatively thin, and will quickly and continuously contact the input pigment, and start to fully mix ( In the thin material coloring channel, the thickness of the printing material is thin, and it is easy to fully combine with the pigment), and this part of the printing material will cool down (it is best to control the temperature range slightly higher than the curing temperature), and it is not like the whole printing material is in contact with the pigment It is easy to cause the paint to melt into the interior quickly. In addition, the heat insulation cylinder also forms a blocking structure. When the pigment enters the discharge channel, it has a certain impact force (the pigment needs to be fed into the outlet). If it is directly colored, the pigment is more likely to be mixed into the printing material. The heat cylinder can ensure that the pigment will only be fully and evenly dispersed in the thin material coloring channel, and color the printing material in the thin material coloring channel, which fully saves the pigment and avoids the excessive pigment content in the final printing material.
作为优选,所述出料打印头上设有可通电加热的金属加热块,金属加热块的一部分伸入出料通道内。本方案适用于固体原料,固体原料进入出料通道后被加热熔融,然后再打印出料、固化成型。本方案也适用于二次加热的形式,即为了避免熔融原料进入出料通道后温降过快,利用金属加热块二次加温。 Preferably, a metal heating block that can be heated by electricity is provided on the discharge printing head, and a part of the metal heating block extends into the discharge channel. This solution is suitable for solid raw materials, which are heated and melted after entering the discharge channel, and then printed and solidified. This solution is also applicable to the form of secondary heating, that is, in order to avoid the temperature drop too fast after the molten raw material enters the discharge channel, the metal heating block is used for secondary heating.
作为优选,所述打印头进料端通过一送料泵接通至一混合筒的混合出料端,混合筒上设有筒进料口,还包括若干用于向筒进料口供料的原料筒,原料筒内设有熔融加热器,混合出料端设有出料阀,所述混合筒内设有由混合电机带动的混合轴,所述混合轴上设有若干搅动叶片。采用熔融原料直接进料的情况下,熔融原料除了单一料外,也可以是混合料(不同料混合,或料与颜料混合等)。各固态单一原料在原料筒中熔融或融化,进入混合筒,此时混合轴就能带动搅动叶片进行搅拌,提升混合料的均匀性。 As a preference, the feeding end of the printing head is connected to the mixing discharge end of a mixing cylinder through a feed pump, the mixing cylinder is provided with a cylinder feeding port, and also includes several raw material cylinders for supplying materials to the cylinder feeding port The raw material cylinder is provided with a melting heater, the mixing discharge end is provided with a discharge valve, the mixing cylinder is provided with a mixing shaft driven by a mixing motor, and a number of stirring blades are provided on the mixing shaft. In the case of direct feeding of molten raw materials, the molten raw materials can be mixed materials (mixed with different materials, or mixed with pigments, etc.) in addition to a single material. Each solid single raw material is melted or melted in the raw material barrel and enters the mixing barrel. At this time, the mixing shaft can drive the agitating blades to stir to improve the uniformity of the mixture.
作为优选,所述混合筒呈圆筒状,混合筒包括筒身、筒底、筒顶,筒进料口设于筒顶,混合筒设于一固定筒架上,混合筒与固定筒架转动连接,混合筒的转动中心为筒身轴线,还包括一用于带动筒身绕筒身轴线旋转的主电机,混合出料端为一根与筒底固定的排料管以及设在排料管上的排料阀,排料管、混合筒、混合轴均同轴,送料泵通过接料管与排料管接通,排料管与接料管转动连接,接料管固定在固定筒架上,筒身内设有至少四块弧板,弧板外侧表面可与筒身内侧壁面贴合,各弧板沿混合轴的周向均匀分布,相邻弧板之间的空间为侧方过料通道,弧板上设有若干横滑杆,横滑杆穿过筒身侧壁且与筒身侧壁滑动连接,横滑杆外端处在筒身外,横滑杆外端设有压板,压板上设有配重块,压板与筒身之间设有若干回复弹簧,回复弹簧一端连接压板,回复弹簧另一端连接筒身外侧壁面。固定筒架固定不动,筒身可以转动,混合轴也可以转动,当然,实际操作中,最好是让筒身和混合轴反向旋转,若同向旋转,则转动速度要不同,否则就成了“相对静止”了。我们知道,混合筒这一类的筒状容器,在进行混料的过程中,贴壁(侧壁)的料不容易被搅拌均匀(一则实际中搅拌结构很难做到贴壁,因为会有刮壁、加剧震动等负面影响,且制造精度要求过高;二则搅拌时具有离心作用,混合料中质量较大、粘度较高的料容易贴壁,所以混合料的均匀性还是会受限)。再者,容易出现上下分层及重料沉淀等问题,也不利于保证混合料的均匀性。而在本方案中,具有弧板结构,弧板外侧表面可与筒身内侧壁面贴合,非工作状态下,弧板与筒身内侧壁面之间有余量,此时回复弹簧也不被拉伸。当工作时(搅拌时),主电机带动筒身转动,随着筒身转速提升,在离心力的作用下,配重块向外移动距离变大(此时回复弹簧拉长),带动弧板靠近并逐渐贴至筒身内侧壁面,从而可将贴壁处的混合料向弧板上、下、两侧挤出,重新回到筒身中心。而若要弧板再次内移动,只需要将主电机停止一下,或者调速(降速),那么在回复弹簧的回复作用下,弧板就会向内移动。而在实际搅拌过程中,搅动叶片一直搅动,搅动叶片的作用下,内部混合料向外移动(朝向筒身侧壁),而主电机可以经过若干次加速、减速,或若干次启动、停止,当起动或加速后,弧板推动贴壁处的混合料向弧板上、下、两侧挤出,向上挤出的混合料相当于由下至上移动,实现了将一部分下部混合料上翻的效果,顺便解决了混合料上下分层及重料沉淀的问题,而向两侧挤出的混合料,会冲击其余的贴壁混合料(如弧板贴壁时,相邻弧板之间的空间内即侧方过料通道内的贴壁混合料,让贴壁混合料再次混入筒身中心,重新进行搅拌,因此可保障混合料具有极高的均匀性。搅拌完成后的混合料可立即输入出料通道并打印成型,因此最终打印料的品质也得到了保障。 As preferably, the mixing cylinder is cylindrical, the mixing cylinder comprises a cylinder body, a cylinder bottom, and a cylinder top, the cylinder feeding port is arranged on the cylinder top, the mixing cylinder is arranged on a fixed cylinder frame, and the mixing cylinder and the fixed cylinder frame rotate Connection, the rotation center of the mixing cylinder is the axis of the cylinder body, and it also includes a main motor for driving the cylinder body to rotate around the axis of the cylinder body. The mixing discharge end is a discharge pipe fixed to the bottom of the cylinder and a The discharge valve on the top, the discharge pipe, the mixing cylinder and the mixing shaft are all coaxial. The feed pump is connected to the discharge pipe through the feed pipe, and the discharge pipe is connected to the feed pipe in rotation. Above, there are at least four arc plates inside the cylinder body, the outer surface of the arc plates can be attached to the inner wall surface of the cylinder body, each arc plate is evenly distributed along the circumference of the mixing axis, and the space between adjacent arc plates is for side feeding Channel, the arc plate is provided with a number of horizontal sliding rods, the horizontal sliding rods pass through the side wall of the cylinder body and are slidably connected with the cylinder body side wall, the outer end of the horizontal sliding rod is outside the cylinder body, and the outer end of the horizontal sliding rod is provided with a pressure plate, A counterweight is arranged on the pressing plate, and a plurality of returning springs are arranged between the pressing plate and the cylinder body, one end of the returning spring is connected to the pressing plate, and the other end of the returning spring is connected to the outer wall surface of the cylinder body. The fixed cylinder holder is fixed, the cylinder body can be rotated, and the mixing shaft can also be rotated. Of course, in actual operation, it is best to let the cylinder body and the mixing shaft rotate in the opposite direction. If they rotate in the same direction, the rotation speed should be different, otherwise Became "relatively static". We know that for cylindrical containers such as mixing cylinders, during the process of mixing materials, the material attached to the wall (side wall) is not easy to be stirred evenly (in practice, it is difficult for the mixing structure to adhere to the wall, because it will There are negative effects such as wall scraping and aggravated vibration, and the manufacturing precision is too high; secondly, it has a centrifugal effect during stirring, and the material with larger mass and higher viscosity in the mixture is easy to stick to the wall, so the uniformity of the mixture will still be affected. limit). Furthermore, problems such as upper and lower stratification and heavy material precipitation are prone to occur, which is also not conducive to ensuring the uniformity of the mixture. However, in this solution, there is an arc plate structure, and the outer surface of the arc plate can be attached to the inner wall surface of the cylinder body. In the non-working state, there is a margin between the arc plate and the inner wall surface of the cylinder body, and the return spring is not pulled at this time. stretch. When working (while stirring), the main motor drives the barrel to rotate. As the rotating speed of the barrel increases, under the action of centrifugal force, the distance of the counterweight moving outward becomes larger (at this time, the return spring is elongated), and the arc plate is driven closer. And gradually stick to the inner wall of the cylinder body, so that the mixture on the wall can be squeezed out to the arc plate, bottom and both sides, and return to the center of the cylinder body. And if you want the arc plate to move in again, you only need to stop the main motor, or adjust the speed (speed down), then under the return action of the return spring, the arc plate will move inward. In the actual mixing process, the agitating blades are always agitating. Under the action of the agitating blades, the internal mixture moves outward (towards the side wall of the cylinder body), and the main motor can be accelerated, decelerated, or started and stopped several times. When starting or accelerating, the arc plate pushes the mixture at the wall to extrude to the arc plate, bottom and both sides, and the mixture extruded upward is equivalent to moving from bottom to top, realizing the turning up of a part of the bottom mixture. As a result, by the way, the problem of upper and lower layering of the mixture and precipitation of heavy materials is solved, and the mixture extruded to both sides will impact the rest of the wall-adhering mixture (for example, when the arc plate is attached to the wall, the gap between adjacent arc plates The wall-adhered mixture in the space, that is, the side passage, allows the wall-adhered mixture to be mixed into the center of the barrel again and stirred again, so that the mixture can be guaranteed to have extremely high uniformity. After the mixing is completed, the mixture can be immediately Enter the output channel and print the shape, so the quality of the final printed material is also guaranteed.
本实用新型的有益效果是:结构合理,能根据支撑需求进行调节,灵活地提供一部分原始支撑(非打印支撑),从而减少了原本打印支撑的需求,可提高打印效率、减少产品局部塌陷的风险、节省支撑材料,且能保证打印过程中产品的稳定性;具备着色机构,能在节省颜料的前提下保障着色效果和最终打印料的品质,且能避免堵头;具有综合性的混料结构,在使用混合料进行打印时,能消除混合料分层、沉积的问题,使打印出的混合料均匀,最终产品的质量高。 The beneficial effects of the utility model are: the structure is reasonable, it can be adjusted according to the support demand, and a part of the original support (non-printing support) can be flexibly provided, thereby reducing the demand for the original printing support, improving the printing efficiency, and reducing the risk of partial collapse of the product , save support materials, and can ensure the stability of the product during the printing process; it has a coloring mechanism, which can guarantee the coloring effect and the quality of the final printing material under the premise of saving pigments, and can avoid plugging; it has a comprehensive mixing structure , when using the mixed material for printing, it can eliminate the problem of layering and deposition of the mixed material, make the printed mixed material uniform, and the quality of the final product is high.
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2是本实用新型的俯视图; Fig. 2 is the top view of the utility model;
图3是本实用新型一个带动块处的结构示意图; Fig. 3 is a schematic structural view of a driving block of the utility model;
图4是本实用新型带动块的一个水平剖面图; Fig. 4 is a horizontal sectional view of the driving block of the utility model;
图5是本实用新型一种成型打印台的结构示意图; Fig. 5 is a structural schematic diagram of a forming printing table of the present invention;
图6是本实用新型一种成型打印台的俯视图; Fig. 6 is a top view of a forming printing table of the present invention;
图7是另一种成型打印台的示意图; Fig. 7 is a schematic diagram of another forming printing station;
图8是又一种成型打印台的示意图; Fig. 8 is a schematic diagram of another forming printing station;
图9是本实用新型实施例1中出料打印头处的结构示意图; Fig. 9 is a schematic structural view of the discharge printing head in Embodiment 1 of the present utility model;
图10是本实用新型实施例1中出料打印头处的一个剖面图; Fig. 10 is a sectional view of the discharge printing head in Embodiment 1 of the present utility model;
图11是本实用新型实施例3中出料打印头处的结构示意图。 Fig. 11 is a schematic structural view of the discharge print head in Embodiment 3 of the present utility model.
图中:主机架1、出料打印头2、出料通道21、打印头台架22、金属加热块23、成型打印台3、定台板31、动台板32、气缸321、调节杆41、带动块42、活孔421、竖导向杆43、传动皮带44、加色环管51、着色管52、着色单向阀521、颜料输送管路53。 In the figure: main frame 1, discharge printing head 2, discharge channel 21, print head stand 22, metal heating block 23, forming printing table 3, fixed platen 31, moving platen 32, cylinder 321, adjustment rod 41 , driving block 42, active hole 421, vertical guide rod 43, transmission belt 44, color adding ring pipe 51, coloring tube 52, coloring one-way valve 521, paint delivery pipeline 53.
具体实施方式 detailed description
下面结合附图和具体实施方式对本实用新型做进一步的描述。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
实施例1:如图1至图10所示的实施例中,一种3D打印装置,包括主机架1、出料打印头2、成型打印台3,还包括一用于带动出料打印头移动从而改变出料打印头位置的打印头位移调节机构,所述出料打印头上设有用于输入打印原料的打印头进料端,所述出料打印头内设有与打印头进料端连通的出料通道21,所述成型打印台包括定台板31、至少一个可上下移动的动台板32、与动台板一一对应且用于带动动台板上下移动的台板位移调节机构。出料打印头用于输出打印原料(如熔融塑料)至成型打印台,打印头位移调节机构用于调节出料打印头与成型打印台之间的相对位置(出料打印头出料方向始终朝下,改变的是水平位置和高度)。成型打印台包括了定台板和至少一个动台板,定台板位置不会变化,动台板则可以上下调节。如此,开始打印时,当某部分需要打印“支撑”,则该部分对应位置的动台板可以升起,从而可以省去该处原本所需的全部或部分“支撑”,节省了打印时间、“支撑”原料,且减少了“支撑”后,还提升了整体的承力能力,有助于提升打印过程中成型产品和整个结构的稳定性。成型打印台的结构可以有多样的变化,如图7、图8中示意的那样,可根据实际需求进行设计和选择。 Embodiment 1: In the embodiment shown in Figures 1 to 10, a 3D printing device includes a main frame 1, a discharge printing head 2, and a forming printing table 3, and also includes a device for driving the discharge printing head to move Thereby changing the print head displacement adjustment mechanism for the position of the discharge print head, the discharge print head is provided with a print head feed end for inputting printing materials, and the discharge print head is provided with a feed end communicating with the print head feed end. The discharge channel 21, the forming printing table includes a fixed platen 31, at least one movable platen 32 that can move up and down, and a platen displacement adjustment mechanism that corresponds to the movable platen and is used to drive the movable platen to move up and down . The discharge printing head is used to output printing materials (such as molten plastic) to the forming printing table, and the printing head displacement adjustment mechanism is used to adjust the relative position between the discharging printing head and the forming printing table (the discharge direction of the discharging printing head is always toward Next, what changes is the horizontal position and height). The forming printing table includes a fixed platen and at least one movable platen, the position of the fixed platen will not change, and the movable platen can be adjusted up and down. In this way, when printing starts, when a certain part needs to print "support", the movable platen at the corresponding position of this part can be raised, so that all or part of the "support" originally required at that place can be saved, saving printing time, "Support" raw materials, and after reducing the "support", it also improves the overall load-bearing capacity, which helps to improve the stability of the formed product and the entire structure during the printing process. The structure of the forming printing table can have various changes, as shown in Fig. 7 and Fig. 8, and can be designed and selected according to actual needs.
所述出料通道竖直且呈圆柱形,出料打印头设于一打印头台架22上,所述打印头位移调节机构为一并联机构,并联机构包括三个并联支链,并联支链包括两个调节杆41、一个可上下移动的带动块42,同一并联支链中的带动块与调节杆上端之间球形铰接,各调节杆下端与打印头台架之间球形铰接,三个并联支链沿出料通道的周向均匀分布。同一并联支链中:两个调节杆以带动块为参照互相对称设置。“球形铰接”,亦作“球型铰接”、“球铰”,“球形铰接”配合结构中包括互相配合的球铰接头与铰接球,铰接球可以直接固定在结构上,也可以通过球头固定杆固定在结构上。本方案给出了一个三自由度并联机构的形式,通过各带动块的上下移动,从而使各调节杆的角度和高度发生变化,以带动打印头台架和出料打印头进行水平方向上的移动以及高度方向上的移动(三个带动块一起上下移动时,可以带动出料打印头进行高度方向上的移动)。当然,打印头位移调节机构不限于一种,目前3D打印领域中常用的三轴坐标系位移调节机构,或是其它用于带动出料打印头进行水平移动和高度调节的位移调节机构,都是可以采用的。 The discharge channel is vertical and cylindrical, and the discharge print head is arranged on a print head stand 22. The print head displacement adjustment mechanism is a parallel mechanism, and the parallel mechanism includes three parallel branch chains. It includes two adjusting rods 41 and a driving block 42 that can move up and down. The driving block in the same parallel branch chain is spherically hinged with the upper end of the adjusting rod, and the lower end of each adjusting rod is spherically hinged with the print head stand. Three parallel The branch chains are evenly distributed along the circumference of the discharge channel. In the same parallel branch chain: the two adjusting rods are arranged symmetrically with reference to the driving block. "Spherical hinge", also known as "spherical hinge", "spherical hinge", the "spherical hinge" matching structure includes a ball joint and a hinge ball that cooperate with each other. The hinge ball can be directly fixed on the structure, or through the ball joint. Fixing rods are fixed to the structure. This scheme provides a form of a three-degree-of-freedom parallel mechanism. Through the up and down movement of each driving block, the angle and height of each adjustment rod are changed to drive the print head stand and the discharge print head to move horizontally. Movement and movement in the height direction (when the three driving blocks move up and down together, they can drive the discharge print head to move in the height direction). Of course, the print head displacement adjustment mechanism is not limited to one type. The three-axis coordinate system displacement adjustment mechanism commonly used in the field of 3D printing at present, or other displacement adjustment mechanisms used to drive the discharge print head to perform horizontal movement and height adjustment, are all available.
所述并联支链还包括支链电机、竖导向杆43、传动机构,传动机构包括主动轮、从动轮、绕过主动轮与从动轮的传动皮带44,传动皮带首位闭合,同一并联支链中: Described parallel branch chain also comprises branch chain motor, vertical guide rod 43, transmission mechanism, and transmission mechanism comprises driving wheel, driven wheel, the transmission belt 44 that bypasses driving wheel and driven wheel, and transmission belt first position is closed, and in the same parallel branch chain :
主动轮的转动动力来自支链电机,带动块与竖导向杆之间滑动连接,带动块的可滑动方向竖直,带动块上设有定孔、活孔421,定孔、活孔均贯穿带动块上、下表面,传动皮带穿过定孔、活孔,传动皮带处在定孔中的部分与带动块之间固定连接。传动皮带处在活孔中的部分与带动块之间可相对上下移动。支链电机通过主动轮带动传动皮带转动,从动轮起到定位和配合张紧传动皮带的作用。传动皮带可带着带动块上下移动,带动块上下移动时,传动皮带处在定孔中的部分与带动块之间相对位置始终不变,而传动皮带处在活孔中的部分与带动块之间则有相对移动(相对上下移动),其中支链电机可为伺服电机。同一并联支链中:支链电机的输出端连接一支链减速机的输入端,支链减速机的输出端与主动轮同轴连接。 The rotational power of the drive wheel comes from the branch chain motor, the sliding connection between the driving block and the vertical guide rod, the slidable direction of the driving block is vertical, the driving block is provided with a fixed hole and a live hole 421, and the fixed hole and the live hole all run through the drive On the upper and lower surfaces of the block, the transmission belt passes through the fixed hole and the movable hole, and the part of the transmission belt in the fixed hole is fixedly connected with the driving block. The part of the transmission belt in the live hole can move up and down relative to the driving block. The branch chain motor drives the transmission belt to rotate through the driving wheel, and the driven wheel plays the role of positioning and cooperating with tensioning the transmission belt. The driving belt can move up and down with the driving block. When the driving block moves up and down, the relative position between the part of the driving belt in the fixed hole and the driving block remains unchanged, while the part of the driving belt in the living hole and the driving block There is relative movement (relative up and down movement) between them, and the branch chain motor can be a servo motor. In the same parallel branch chain: the output end of the branch chain motor is connected to the input end of a chain reducer, and the output end of the branch chain reducer is coaxially connected with the driving wheel.
所述台板位移调节机构包括一气缸321/油缸,在互相对应的动台板与台板位移调节机构中:气缸/油缸的活塞杆连接动台板下端,气缸/油缸的活塞杆的可伸缩方向竖直。 The platen displacement adjustment mechanism includes a cylinder 321/oil cylinder. In the corresponding movable platen and platen displacement adjustment mechanism: the piston rod of the cylinder/oil cylinder is connected to the lower end of the movable platen, and the piston rod of the air cylinder/oil cylinder is retractable. Orientation is vertical.
还包括一加色环管51,加色环管套在出料打印头外且与出料通道同轴,加色环管上设有多根着色管52,着色管进口连通加色环管,着色管出口连通出料通道,各着色管沿出料通道周向均匀分布,所述加色环管通过颜料输送泵接通至颜料筒。颜料输送泵可选用螺杆泵,颜料输送泵的出口与加色环管之间通过一颜料输送管路53连接,颜料输送泵的进口与颜料筒之间通过一颜料输送管路连接。颜料输送泵将颜料筒中的颜料(即染色料、着色料)输送到加色环管,加色环管通过各着色管将颜料输入出料通道,从而可在出料通道中对打印原料进行着色。该着色方式,可以不用预先进行打印原料与颜料之间的调和,避免了打印原料与颜料调和后,易在混合原料(带有颜料)储存容器中出现沉积分层(颜料和打印原料重沉轻浮),而导致的后续打印时混合原料均匀性差的问题。而且,3D打印原料并非一定是熔融原料(熔融塑料等),也可以是固体条形料(固体条形料在进入出料通道后才被加热熔融),本方案的着色方式就可以满足该类打印原料的着色。 It also includes a color adding ring tube 51, the color adding ring tube is set outside the discharge printing head and coaxial with the discharge channel, a plurality of coloring tubes 52 are arranged on the color adding ring tube, the coloring tube inlet is connected to the color adding ring tube, The outlet of the coloring tube is connected to the discharge channel, and the coloring tubes are evenly distributed along the circumference of the discharge channel, and the color adding ring tube is connected to the paint tube through the paint delivery pump. The paint delivery pump can be a screw pump, the outlet of the paint delivery pump is connected to the color adding ring pipe through a pigment delivery pipeline 53, and the inlet of the pigment delivery pump is connected to the paint cylinder through a pigment delivery pipeline. The pigment conveying pump transports the pigment (i.e. dyeing material, coloring material) in the pigment cylinder to the color adding ring tube, and the color adding ring tube feeds the pigment into the discharge channel through each coloring tube, so that the printing materials can be colored in the discharge channel . This coloring method does not need to blend the printing materials and pigments in advance, and avoids easy deposition and stratification in the storage container of the mixed raw materials (with pigments) after the printing materials and pigments are mixed (pigments and printing materials are heavy and frivolous) ), resulting in poor uniformity of mixed raw materials during subsequent printing. Moreover, the raw materials for 3D printing are not necessarily molten raw materials (molten plastic, etc.), but can also be solid strip-shaped materials (the solid strip-shaped materials are heated and melted after entering the discharge channel), and the coloring method of this scheme can meet the requirements of this type. Coloring of printing materials.
实施例2:本实施中,将实施例1中的气缸/油缸替换为伺服气缸/伺服油缸。此外不论是气缸/油缸、伺服气缸/伺服油缸,只要能实现动台板的高度调节即可,也可以选用其它任意常用的调节机构,如丝杆机构等。 Embodiment 2: In this implementation, the air cylinder/oil cylinder in Embodiment 1 is replaced by a servo air cylinder/servo oil cylinder. In addition, whether it is an air cylinder/oil cylinder or a servo cylinder/servo oil cylinder, as long as the height adjustment of the movable platen can be realized, any other commonly used adjustment mechanism, such as a screw mechanism, can also be used.
实施例3:本实施例的基本结构及实施方式同实施例1,其不同之处在于: Embodiment 3: the basic structure and implementation mode of this embodiment are the same as embodiment 1, and its difference is:
如图11中所示,所述出料打印头上设有可通电加热的金属加热块23,金属加热块的一部分伸入出料通道内。本方案适用于固体原料,固体原料进入出料通道后被加热熔融,然后再打印出料、固化成型。本方案也适用于二次加热的形式,即为了避免熔融原料进入出料通道后温降过快,利用金属加热块二次加温。 As shown in FIG. 11 , the discharge printing head is provided with a metal heating block 23 that can be heated by electricity, and a part of the metal heating block extends into the discharge channel. This solution is suitable for solid raw materials, which are heated and melted after entering the discharge channel, and then printed and solidified. This solution is also applicable to the form of secondary heating, that is, in order to avoid the temperature drop too fast after the molten raw material enters the discharge channel, the metal heating block is used for secondary heating.
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