CN205182444U - A second grade filtration equipment for cleaning natural gas - Google Patents
A second grade filtration equipment for cleaning natural gas Download PDFInfo
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- CN205182444U CN205182444U CN201520928931.8U CN201520928931U CN205182444U CN 205182444 U CN205182444 U CN 205182444U CN 201520928931 U CN201520928931 U CN 201520928931U CN 205182444 U CN205182444 U CN 205182444U
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 88
- 239000003345 natural gas Substances 0.000 title claims abstract description 44
- 238000001914 filtration Methods 0.000 title claims abstract description 38
- 238000004140 cleaning Methods 0.000 title abstract description 18
- 239000000428 dust Substances 0.000 claims abstract description 25
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000012510 hollow fiber Substances 0.000 claims description 6
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- 235000012489 doughnuts Nutrition 0.000 claims 1
- 239000003500 flue dust Substances 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 22
- 239000002245 particle Substances 0.000 abstract description 19
- 239000007789 gas Substances 0.000 abstract description 18
- 229920000742 Cotton Polymers 0.000 description 8
- 239000010882 bottom ash Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 239000002956 ash Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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Abstract
本实用新型公开一种用于清洁天然气的二级过滤设备,其中,所述二级过滤设备包括有一锥形圆筒,所述锥形圆筒下方连接有一用于收集灰尘的集灰斗;所述锥形圆筒内部设置有用于将天然气和灰尘进行分离的多级旋风子。通过本实用新型,将含有杂质的天然气气体经过锥型圆筒,使气体在筒体内旋转向下运动,由于杂质粒径不同使其离心力大小不同,从而分离出了粒径较大的杂质。本实用新型所述二级过滤设备清洁天然气的理论效率已达99%以上,过滤精度5um,能使天然气达到了日常清洁天然气的要求,具有极高的使用性。
The utility model discloses a secondary filtering device for cleaning natural gas, wherein, the secondary filtering device includes a conical cylinder, and a dust collecting hopper for collecting dust is connected under the conical cylinder; The inside of the conical cylinder is provided with multi-stage cyclones for separating natural gas and dust. Through the utility model, the natural gas containing impurities passes through the conical cylinder, so that the gas rotates and moves downward in the cylinder. Due to the different particle sizes of the impurities, the centrifugal force is different, so that the impurities with larger particle sizes are separated. The theoretical efficiency of the secondary filtering equipment in the utility model for cleaning natural gas has reached more than 99%, and the filtering precision is 5um, which can make the natural gas meet the requirement of daily cleaning of natural gas, and has extremely high usability.
Description
技术领域 technical field
本实用新型涉及天然气管道清洁领域,尤其涉及一种用于清洁天然气的二级过滤设备。 The utility model relates to the field of natural gas pipeline cleaning, in particular to a secondary filtering device for cleaning natural gas.
背景技术 Background technique
天然气次高压输配系统内检测作业前,需要对管道内杂质进行清理,由于投入运行时间长,供气负荷高,次高压主线管道内含有大量杂质。进行检测清管作业时,大颗粒的杂质通过收球筒取出,但大量微小颗粒粉尘也随气流进入管网,而这种小颗粒的粉尘对下游计量、调压乃至用户炉具设备的危害更为严重,因此需要对气体进行过滤。 Before the detection operation in the natural gas sub-high pressure transmission and distribution system, it is necessary to clean up the impurities in the pipeline. Due to the long operation time and high gas supply load, there are a lot of impurities in the sub-high pressure main line pipeline. During the inspection and pigging operation, the large particles of impurities are taken out through the ball collection tube, but a large amount of fine particle dust also enters the pipe network with the airflow, and this kind of small particle dust is more harmful to the downstream measurement, pressure regulation and even the user's furnace equipment. For serious, it is necessary to filter the gas.
虽然气体过滤设备应用较为广泛,但处理高密度含尘气体以及对管网进行节点式过滤的应用尚无先例。而且粉尘颗粒大小不一、流速不均匀、浓度变化剧烈,几乎聚集了所有气体过滤设备设计的不利条件,采用现有的气体过滤设备并不能满足实际需要。 Although gas filtration equipment is widely used, there is no precedent for the application of high-density dusty gas and node-type filtration of pipeline networks. Moreover, the size of dust particles is different, the flow rate is uneven, and the concentration changes drastically, which gathers almost all the unfavorable conditions of the design of gas filtration equipment. The existing gas filtration equipment cannot meet the actual needs.
因此,现有技术还有待进一步改进。 Therefore, prior art still needs further improvement.
实用新型内容 Utility model content
鉴于上述现有技术的不足,本实用新型的目的在于提供一种用于清洁天然气的二级过滤设备,旨在解决现有技术中无法有效处理天然气中高密度含尘气体的问题。 In view of the deficiencies of the prior art above, the purpose of this utility model is to provide a secondary filtering device for cleaning natural gas, aiming at solving the problem that the prior art cannot effectively process high-density dusty gas in natural gas.
本实用新型的技术方案如下: The technical scheme of the utility model is as follows:
一种用于清洁天然气的二级过滤设备,其中,所述二级过滤设备包括有一锥形圆筒;所述锥形圆筒内部设置有用于将天然气和灰尘进行分离的多级旋风子;所述锥形圆筒内部还设置有多层中空纤维滤棉层;所述锥形圆筒下方连接有一用于收集灰尘的集灰斗。 A secondary filtering device for cleaning natural gas, wherein the secondary filtering device includes a conical cylinder; inside the conical cylinder is provided a multi-stage cyclone for separating natural gas and dust; the The interior of the tapered cylinder is also provided with multiple layers of hollow fiber filter cotton; the bottom of the tapered cylinder is connected with an ash collecting hopper for collecting dust.
所述用于清洁天然气的二级过滤设备,其中,所述锥形圆筒的中部由上到下依次设置有一排气管道和进气管道。 In the secondary filtering equipment for cleaning natural gas, an exhaust pipe and an air inlet pipe are sequentially arranged in the middle of the tapered cylinder from top to bottom.
所述用于清洁天然气的二级过滤设备,其中,所述旋风子为旋流式三级旋风子。 In the secondary filter equipment for cleaning natural gas, the cyclone is a swirling three-stage cyclone.
所述用于清洁天然气的二级过滤设备,其中,所述锥形圆筒内部设置有三层中空纤维滤棉层。 In the secondary filter equipment for cleaning natural gas, three layers of hollow fiber filter cotton are arranged inside the conical cylinder.
所述用于清洁天然气的二级过滤设备,其中,所述锥形圆筒的总高度为6-10米。 The secondary filtering equipment for cleaning natural gas, wherein, the total height of the conical cylinder is 6-10 meters.
所述用于清洁天然气的二级过滤设备,其中,所述锥形圆筒的总高度为8米。 The secondary filtering equipment for cleaning natural gas, wherein, the total height of the conical cylinder is 8 meters.
有益效果:本实用新型所述一种用于清洁天然气的二级过滤设备,其包括有一锥形圆筒,所述锥形圆筒下方连接有一用于收集灰尘的集灰斗;所述锥形圆筒内部设置有用于将天然气和灰尘进行分离的多级旋风子。通过本实用新型,将含有杂质的天然气气体经过锥型圆筒,使气体在筒体内旋转向下运动,由于杂质粒径不同,当气体流经底部锥型筒体后,粒径小而轻的杂质离心力较小,随内部气流螺旋上升排出,粒径大而重的杂质离心力较大,沿锥型筒体内部边缘滑落至底部集灰斗内,从而分离出了粒径较大的杂质。本实用新型清洁天然气的理论效率已达99%以上,过滤精度5um,能使天然气达到了日常清洁天然气的要求,具有极高的使用性。 Beneficial effects: the secondary filtering equipment for cleaning natural gas described in the utility model includes a conical cylinder, and a dust collecting hopper for collecting dust is connected under the conical cylinder; the conical cylinder There are multi-stage cyclones inside the cylinder for separating natural gas and dust. Through the utility model, the natural gas containing impurities passes through the cone-shaped cylinder, so that the gas rotates and moves downward in the cylinder. Due to the different particle sizes of the impurities, when the gas flows through the bottom cone-shaped cylinder, the particle size is small and light. The centrifugal force of the impurities is small, and they are discharged with the internal airflow spirally. The large and heavy impurities have a large centrifugal force and slide down along the inner edge of the cone-shaped cylinder to the bottom ash collecting hopper, thereby separating the impurities with large particle sizes. The theoretical efficiency of the clean natural gas of the utility model has reached more than 99%, and the filtering precision is 5um, which can make the natural gas meet the requirement of daily clean natural gas, and has extremely high applicability.
附图说明 Description of drawings
图1为本实施例所述用于清洁天然气的二级过滤设备的结构示意图。 Fig. 1 is a schematic structural diagram of the secondary filtering equipment for cleaning natural gas described in this embodiment.
具体实施方式 detailed description
本实用新型提供一种用于清洁天然气的二级过滤设备,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 The utility model provides a secondary filtering device for cleaning natural gas. In order to make the purpose, technical solution and effect of the utility model clearer and clearer, the utility model will be further described in detail below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示,本实用新型提供一种用于清洁天然气的二级过滤设备,其中所述二级过滤设备包括有一锥形圆筒10;所述锥形圆筒10内部设置有用于将天然气和灰尘进行分离的多级旋风子30;所述锥形圆筒内部还设置有多层中空纤维滤棉层40;所述锥形圆筒10下方连接有一用于收集灰尘的集灰斗20。本实用新型中所述二级过滤设备将含有杂质的天然气气体经过锥型圆筒,使气体在筒体内旋转向下运动,由于杂质粒径不同,当气体流经底部锥型筒体后,粒径小而轻的杂质离心力较小,随内部气流螺旋上升排出,粒径大而重的杂质离心力较大,沿锥型筒体内部边缘滑落至底部集灰斗内,从而分离出了粒径较大的杂质。通过本实用新型,极大的减少了由于清管作业而进入相对主线的粉尘量,提高内检测清管作业效率,减少了运行费用;并且其能使气体更加清洁,减少对下游次高/中压调压站设备的冲击和堵塞,提高了设备的安全稳定运行。 As shown in Fig. 1, the utility model provides a kind of secondary filtering equipment for cleaning natural gas, wherein said secondary filtering equipment includes a conical cylinder 10; A multi-stage cyclone 30 for separating dust; a multi-layer hollow fiber filter cotton layer 40 is arranged inside the conical cylinder; a dust collecting hopper 20 for collecting dust is connected under the conical cylinder 10 . The secondary filtering equipment in the utility model passes the natural gas containing impurities through the cone-shaped cylinder, so that the gas rotates and moves downward in the cylinder. Due to the different particle sizes of the impurities, when the gas flows through the bottom cone-shaped cylinder, the particles The small and light impurities have a small centrifugal force and are discharged spirally with the internal airflow. The large and heavy impurities have a strong centrifugal force and slide down the inner edge of the cone-shaped cylinder to the bottom ash collecting hopper, thereby separating out the smaller particles. large impurities. Through the utility model, the amount of dust entering the relative main line due to the pigging operation is greatly reduced, the efficiency of the internal detection pigging operation is improved, and the operating cost is reduced; and it can make the gas cleaner and reduce the impact on the downstream secondary high/medium The shock and blockage of the equipment in the pressure regulating station improves the safe and stable operation of the equipment.
优选地,所述锥形圆筒10的中部由上到下依次设置有一排气管道110和进气管道120。即含有高密度灰尘的天然气通过进气管道120进入所述锥形圆筒10中,并经过多级旋风子的离心作用,使得粒径较大的灰尘被分离出来,并由于重力作用落入底部的集灰斗20中。 Preferably, an exhaust pipe 110 and an air intake pipe 120 are sequentially provided in the middle of the tapered cylinder 10 from top to bottom. That is, the natural gas containing high-density dust enters the conical cylinder 10 through the intake pipe 120, and undergoes the centrifugal action of the multi-stage cyclone, so that the dust with larger particle size is separated and falls to the bottom due to gravity in the collection ash hopper 20.
经过对天然气中通球杂质样品的分析和检测,确定了粉尘颗粒直径大约在1-30um之间,由于粉尘颗粒较小,因此本实用新型放弃单一旋风筒体而采用更高效的多级旋风子形式,并且根据流速及颗粒直径分布模拟计算旋风子最佳直径及分布,避免了“窜气”和“反混”等不利情况的发生。具体地,本实用新型中所述旋风子为旋流式三级旋风子。 Through the analysis and detection of the ball impurity samples in the natural gas, it is determined that the diameter of the dust particles is about 1-30um. Because the dust particles are small, the utility model abandons the single cyclone cylinder and adopts a more efficient multi-stage cyclone form, and calculate the optimal diameter and distribution of the cyclone according to the flow velocity and particle diameter distribution simulation, avoiding the occurrence of unfavorable situations such as "blow-by" and "reverse mixing". Specifically, the cyclone described in the utility model is a swirl type three-stage cyclone.
较佳实施例中,所述锥形圆筒的总高度为6-10米。更优选地,所述锥形圆筒的总高度为8米。 In a preferred embodiment, the total height of the conical cylinder is 6-10 meters. More preferably, the total height of the conical cylinder is 8 meters.
另外,由于多级旋风子的滤效率受气体压力和流量波动的影响较为明显,当气体压力和流量偏离设计值时,旋风分离方法的效率会显著下降,因此为保证过滤器的过滤效率,本实施例优选采用二级过滤,保证在气体压力和流量波动时的过滤效率。其中,二级过滤采用多层中空纤维滤棉形式,优选地,所述锥形圆筒内部还设置有三层中空纤维滤棉层40。设置在多级旋风子后的多层滤棉,不仅保证了过滤效率,也使不同颗粒直径的粉尘在滤棉中均匀分布,降低了运行压损,提高了滤棉使用效率。 In addition, since the filtration efficiency of the multi-stage cyclone is significantly affected by the fluctuation of gas pressure and flow, when the gas pressure and flow deviate from the design value, the efficiency of the cyclone separation method will drop significantly. Therefore, in order to ensure the filtration efficiency of the filter, this The embodiment preferably adopts secondary filtration to ensure the filtration efficiency when the gas pressure and flow fluctuate. Wherein, the secondary filtration adopts the form of multi-layer hollow fiber filter cotton, preferably, three layers of hollow fiber filter cotton layers 40 are arranged inside the tapered cylinder. The multi-layer filter cotton arranged behind the multi-stage cyclone not only ensures the filtration efficiency, but also makes the dust of different particle diameters evenly distributed in the filter cotton, which reduces the operating pressure loss and improves the use efficiency of the filter cotton.
综上所述,本实用新型所述一种用于清洁天然气的二级过滤设备,其包括有一锥形圆筒,所述锥形圆筒下方连接有一用于收集灰尘的集灰斗;所述锥形圆筒内部设置有用于将天然气和灰尘进行分离的多级旋风子。通过本实用新型,将含有杂质的天然气气体经过锥型圆筒,使气体在筒体内旋转向下运动,由于杂质粒径不同,当气体流经底部锥型筒体后,粒径小而轻的杂质离心力较小,随内部气流螺旋上升排出,粒径大而重的杂质离心力较大,沿锥型筒体内部边缘滑落至底部集灰斗内,从而分离出了粒径较大的杂质。本实用新型清洁天然气的理论效率已达99%以上,过滤精度5um,能使天然气达到了日常清洁天然气的要求,具有极高的使用性。 To sum up, the secondary filtering equipment for cleaning natural gas described in the utility model includes a conical cylinder, and a dust collection hopper for collecting dust is connected under the conical cylinder; The inside of the conical cylinder is equipped with multi-stage cyclones for separating natural gas and dust. Through the utility model, the natural gas containing impurities passes through the cone-shaped cylinder, so that the gas rotates and moves downward in the cylinder. Due to the different particle sizes of the impurities, when the gas flows through the bottom cone-shaped cylinder, the particle size is small and light. The centrifugal force of the impurities is small, and they are discharged with the internal airflow spirally. The large and heavy impurities have a large centrifugal force and slide down along the inner edge of the cone-shaped cylinder to the bottom ash collecting hopper, thereby separating the impurities with large particle sizes. The theoretical efficiency of the clean natural gas of the utility model has reached more than 99%, and the filtering precision is 5um, which can make the natural gas meet the requirement of daily clean natural gas, and has extremely high applicability.
应当理解的是,本实用新型的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。 It should be understood that the application of the present utility model is not limited to the above examples, and those skilled in the art can improve or change according to the above description, and all these improvements and changes should belong to the protection of the appended claims of the present utility model scope.
Claims (6)
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