CN205167359U - A movable mold core for hydraulic molding of silicone-coated plastic parts - Google Patents
A movable mold core for hydraulic molding of silicone-coated plastic parts Download PDFInfo
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- CN205167359U CN205167359U CN201520878134.3U CN201520878134U CN205167359U CN 205167359 U CN205167359 U CN 205167359U CN 201520878134 U CN201520878134 U CN 201520878134U CN 205167359 U CN205167359 U CN 205167359U
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- 238000000465 moulding Methods 0.000 title claims description 17
- 229920001296 polysiloxane Polymers 0.000 title description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000741 silica gel Substances 0.000 claims abstract description 11
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000005253 cladding Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000000748 compression moulding Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000008358 core component Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229940024463 silicone emollient and protective product Drugs 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及模具热压成型的技术领域,具体涉及一种硅胶包覆塑胶件的油压成型的活动式模芯。 The utility model relates to the technical field of mold thermoforming, in particular to a movable mold core for hydraulic molding of silica gel-coated plastic parts.
背景技术 Background technique
传统油压模具设计只针对硅胶产品,该油压模具可以耐高温200度,硅胶模压成型;如果将硅胶包覆塑胶产品,塑胶产品在200度高温就会变形或压伤,使产品外观不良率升高。 The traditional hydraulic mold design is only for silicone products. The hydraulic mold can withstand high temperature of 200 degrees, and the silicone mold is molded; if the silicone is covered with plastic products, the plastic products will be deformed or crushed at a high temperature of 200 degrees, which will cause the appearance of the product to be defective. raised.
目前,还没有在塑胶产品上进行包覆硅胶的模压成型模具,并能使模芯能够单独出来冷却,加快模压成型效率的模具结构。 At present, there is no mold structure that can be coated with silica gel on plastic products, and can allow the mold core to be cooled separately to speed up the molding efficiency.
实用新型内容 Utility model content
本项实用新型是针对现行技术不足,提供一种硅胶包覆塑胶件的油压成型的活动式模芯,通过独立的可拆卸的活动式模芯,快速地安装活动式模芯至模腔或拆卸活动式模芯并替换,实现缩短模压成型的生产周期,提高生产效率。 This utility model is aimed at the deficiencies of the current technology, and provides a movable mold core for hydraulic molding of silicone-coated plastic parts. Through the independent and detachable movable mold core, the movable mold core can be quickly installed to the mold cavity or Disassemble the movable mold core and replace it to shorten the production cycle of compression molding and improve production efficiency.
本实用新型为实现上述目的所采用的技术方案是: The technical scheme that the utility model adopts for realizing the above object is:
一种硅胶包覆塑胶件的油压成型的活动式模芯,所述活动模芯底座包括向前凸起的塑胶件承载座,以及与模芯上盖连接的模芯连接座; A movable mold core formed by hydraulic molding of silica gel-coated plastic parts, the base of the movable mold core includes a plastic part bearing seat protruding forward, and a mold core connecting seat connected to the upper cover of the mold core;
所述塑胶件承载座上部侧壁为竖直面,所述塑胶件承载座上表面设有与PC窗塑胶件匹配的曲面,下部侧壁设有斜度,所述塑胶件承载座下部呈向下收窄的锥形结构,所述锥形结构嵌入到模腔内; The upper side wall of the plastic parts bearing seat is a vertical surface, the upper surface of the plastic parts bearing seat is provided with a curved surface matching the PC window plastic parts, the lower side wall is provided with a slope, and the lower part of the plastic parts bearing seat is in the direction of a lower tapered structure, which is embedded in the mold cavity;
所述模芯连接座上端两角分别设有左右两卡紧结构,所述卡紧结构包括拉紧拉杆以及卡紧条,所述拉紧拉杆通过一旋转轴与模芯连接座活动连接,拉紧拉杆以旋转轴为中心转动。 The two corners of the upper end of the core connecting seat are respectively provided with two clamping structures on the left and right. The clamping structure includes a tension rod and a clamping bar. The tension rod rotates around the axis of rotation.
所述的模芯底座的塑胶件承载座内设有高导热系数铜芯构件,该铜芯构件平行设有多条横向传热板,还设有一纵向传热柱,该纵向传热柱将多条横向传热板连通,其中一条横向传热板延伸至塑胶件承载座的侧壁,并与侧壁平齐。 The plastic part bearing seat of the mold core base is provided with a high thermal conductivity copper core member, and the copper core member is provided with a plurality of horizontal heat transfer plates in parallel, and is also provided with a longitudinal heat transfer column. The horizontal heat transfer plates communicate with each other, and one of the transverse heat transfer plates extends to the side wall of the plastic part bearing seat and is flush with the side wall.
所述的模芯底座的塑胶件承载座内设有高导热系数铜芯构件,该铜芯构件平行设有多条横向传热板,还设有一纵向传热柱,该纵向传热柱将多条横向传热板连通,每条横向传热板延伸至塑胶件承载座的侧壁,并与侧壁平齐。 The plastic part bearing seat of the mold core base is provided with a high thermal conductivity copper core member, and the copper core member is provided with a plurality of horizontal heat transfer plates in parallel, and is also provided with a longitudinal heat transfer column. The transverse heat transfer plates are connected, and each transverse heat transfer plate extends to the side wall of the plastic part bearing seat and is flush with the side wall.
所述横向传热板表面设有多个传热凸起。 The surface of the transverse heat transfer plate is provided with a plurality of heat transfer protrusions.
本实用新型的有益效果:由于模压成型过程中,模具加热需要一段时间,本实用新型中,模芯与模具为分离结构,模具加热过程中,模具的温度传递到模芯有一定的延时,因此,为了快速地将模具温度传递到活动式模芯中,以及精准的控制模芯以及模芯与PC窗塑胶件接触的上表面温度,使模芯的温度不会太高使得PC窗塑胶件变形或压伤,导致产品外观不良率高,在活动式模芯中增加高导热系数的铜芯构件,通过铜芯构件将模具温度快速地传递到整个模芯,并且整个模芯的温度基本一致,保证了与PC窗塑胶件接触的模芯上表面的温度不会过高或过低,避免温度过高损坏PC窗塑胶件,或温度过低导致硅胶无法与PC窗塑胶件完全连接。 Beneficial effects of the utility model: Since it takes a while to heat the mold during the compression molding process, in the utility model, the mold core and the mold are in a separate structure, and there is a certain delay in the temperature of the mold being transferred to the mold core during the mold heating process. Therefore, in order to quickly transfer the mold temperature to the movable mold core, and precisely control the temperature of the upper surface of the mold core and the contact between the mold core and the PC window plastic part, the temperature of the mold core will not be too high to make the PC window plastic part Deformation or crushing will lead to a high rate of defective product appearance. A copper core component with high thermal conductivity is added to the movable core, and the mold temperature is quickly transmitted to the entire core through the copper core component, and the temperature of the entire core is basically the same. , to ensure that the temperature of the upper surface of the mold core in contact with the PC window plastic parts will not be too high or too low, to avoid damage to the PC window plastic parts due to excessive temperature, or to prevent the silica gel from being completely connected to the PC window plastic parts due to too low temperature.
油压成型的周期主要取决于冷却定型时间,通过高传热效率的活动式模芯,并且快速地跟换已成型模芯与未成型模芯,在模压成型后,无需等待模芯冷却,直接将该已成型的活动式模芯整体取出,再将已冷却并重新放置PC窗塑胶件的活动式模芯放入到模腔中进行下一次的模压成型,同时,将刚取出的活动式模芯与产品分离,提高生产效率。 The cycle of hydraulic molding mainly depends on the cooling and setting time. Through the movable mold core with high heat transfer efficiency, and quickly replace the formed mold core with the unformed mold core, after molding, there is no need to wait for the mold core to cool down. Take out the formed movable mold core as a whole, put the movable mold core that has been cooled and reposition the PC window plastic parts into the mold cavity for the next molding, and at the same time, put the movable mold core that has just been taken out The core is separated from the product to improve production efficiency.
活动式模芯与模具为分离结构,活动式模芯无法利用模具内的加温冷却道进行加温或冷却,本实用新型通过模具钢包覆高导热系统铜芯,既保证了模芯的刚性,又改善了传热效率。 The movable mold core and the mold have a separate structure, and the movable mold core cannot be heated or cooled by the heating and cooling channels in the mold. The utility model covers the high thermal conductivity system copper core with mold steel, which not only ensures the rigidity of the mold core , and improved heat transfer efficiency.
下面结合附图与具体实施方式,对本实用新型进一步详细说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
附图说明 Description of drawings
图1为实施例1的活动式模芯的整体结构示意图; Fig. 1 is the overall structural representation of the movable mold core of embodiment 1;
图2为图1的塑胶件承载座的剖面结构示意图; Fig. 2 is a schematic cross-sectional structure diagram of the plastic part bearing seat of Fig. 1;
图3为实施例1的铜芯构件结构示意图。 FIG. 3 is a schematic structural view of the copper core component in Embodiment 1. FIG.
图中:1.活动式模芯,2.模芯底座,21.卡紧结构,211.拉紧拉杆,212.卡紧条,213.旋转轴,22.塑胶件承载座,221.上部侧壁,222.下部侧壁,23.铜芯构件,231.横向传热板,232.纵向传热柱,24.模芯连接座,3.模芯上盖,4.PC窗塑胶件。 In the figure: 1. movable mold core, 2. mold core base, 21. clamping structure, 211. tension rod, 212. clamping bar, 213. rotating shaft, 22. plastic parts bearing seat, 221. upper side Wall, 222. lower side wall, 23. copper core member, 231. horizontal heat transfer plate, 232. longitudinal heat transfer column, 24. mold core connecting seat, 3. mold core upper cover, 4. PC window plastic parts.
具体实施方式 detailed description
实施例1,参见图1~图3,本实施例提供的硅胶包覆塑胶件的油压成型方法,其包括以下步骤: Embodiment 1, referring to Fig. 1 to Fig. 3, the hydraulic molding method of silica gel-coated plastic parts provided in this embodiment comprises the following steps:
(1)预备多个独立的可拆卸的活动式模芯1,该活动式模芯1包括模芯底座2、模芯上盖3,该模芯底座2设有卡紧结构21; (1) Prepare a plurality of independent detachable movable mold cores 1, the movable mold core 1 includes a mold core base 2, a mold core upper cover 3, and the mold core base 2 is provided with a clamping structure 21;
所述活动模芯底座2包括向前凸起的塑胶件承载座22,以及与模芯上盖3连接的模芯连接座24; The movable mold core base 2 includes a plastic part bearing seat 22 protruding forward, and a mold core connecting seat 24 connected with the mold core upper cover 3;
所述塑胶件承载座22上部侧壁221为竖直面,所述塑胶件承载座22上表面设有与PC窗塑胶件4匹配的曲面,下部侧壁222设有斜度,所述塑胶件承载座22下部呈向下收窄的锥形结构,所述锥形结构嵌入到模腔内; The upper side wall 221 of the plastic part bearing seat 22 is a vertical surface, the upper surface of the plastic part bearing seat 22 is provided with a curved surface matching the PC window plastic part 4, and the lower side wall 222 is provided with a slope. The lower part of the bearing seat 22 is a tapered structure that narrows downward, and the tapered structure is embedded in the mold cavity;
所述模芯连接座24上端两角分别设有左右两卡紧结构21,所述卡紧结构21包括拉紧拉杆211以及卡紧条212,所述拉紧拉杆211通过一旋转轴213与模芯连接座24活动连接,拉紧拉杆211以旋转轴213为中心转动; Two corners of the upper end of the mold core connecting seat 24 are respectively provided with two clamping structures 21 on the left and right. The clamping structure 21 includes a tension rod 211 and a clamp strip 212. The tension rod 211 is connected to the mold through a rotating shaft 213. The core connecting seat 24 is flexibly connected, and the tension rod 211 rotates around the rotating shaft 213;
所述的模芯底座2的塑胶件承载座22内设有高导热系数铜芯构件223,该铜芯构件223平行设有多条横向传热板231,还设有一纵向传热柱232,该纵向传热柱232将多条横向传热板231连通,其中一条横向传热板231延伸至塑胶件承载座22的侧壁,并与侧壁平齐; The plastic part bearing seat 22 of the mold core base 2 is provided with a high thermal conductivity copper core member 223, and the copper core member 223 is provided with a plurality of horizontal heat transfer plates 231 in parallel, and is also provided with a longitudinal heat transfer column 232. The longitudinal heat transfer column 232 communicates with a plurality of transverse heat transfer plates 231, one of the transverse heat transfer plates 231 extends to the side wall of the plastic part bearing seat 22, and is flush with the side wall;
(2)将预备好的PC窗塑胶件4放置到模芯底座2上,并将所述模芯上盖3与模芯底座2通过卡紧结构21紧固连接,PC窗塑胶件4被紧固在模芯上盖3与模芯底座2之间; (2) Place the prepared PC window plastic part 4 on the mold core base 2, and fasten the mold core upper cover 3 and the mold core base 2 through the clamping structure 21, and the PC window plastic part 4 is tightened. It is fixed between the mold core upper cover 3 and the mold core base 2;
设置模芯治具,将多个放置了PC窗塑胶件4的活动式模芯1放入到模芯治具上,将该模芯治具放入到模腔内; Set the mold core jig, put a plurality of movable mold cores 1 on which the PC window plastic parts 4 are placed on the mold core jig, and put the mold core jig into the mold cavity;
(3)将裁切好的硅胶摆放到活动式模芯1上的产品位置,合模,进行油压成型,模具温度为95±5℃,硫化时间200秒,压力160KG/平方厘米; (3) Place the cut silica gel on the product position on the movable mold core 1, close the mold, and carry out hydraulic molding. The mold temperature is 95±5°C, the vulcanization time is 200 seconds, and the pressure is 160KG/square centimeter;
(4)开模,顶出活动式模芯1,将产品和活动式模芯1一起取出,拆卸产品,并将活动式模芯1放到冷却治具内冷却; (4) Open the mold, eject the movable mold core 1, take out the product and the movable mold core 1 together, disassemble the product, and put the movable mold core 1 into the cooling fixture to cool;
将另一批已冷却并放置了PC窗塑胶件4的活动式模芯1放置到模腔上,重复步骤(3)进行油压成型; Place another batch of movable mold cores 1 that have been cooled and placed PC window plastic parts 4 on the mold cavity, and repeat step (3) to carry out hydraulic molding;
通过不断替换活动式模芯1实现快速的硅胶包覆PC窗塑胶件4的油压成型工序。 By continuously replacing the movable mold core 1, the rapid hydraulic molding process of the silicone-coated PC window plastic part 4 is realized.
由于模压成型过程中,模具加热需要一段时间,本实用新型中,模芯与模具为分离结构,模具加热过程中,模具的温度传递到模芯有一定的延时,因此,为了快速地将模具温度传递到活动式模芯1中,以及精准的控制模芯以及模芯与PC窗塑胶件4接触的上表面温度,使模芯的温度不会太高使得PC窗塑胶件4变形或压伤,导致产品外观不良率高,在活动式模芯1中增加高导热系数的铜芯构件223,通过铜芯构件223将模具温度快速地传递到整个模芯,并且整个模芯的温度基本一致,保证了与PC窗塑胶件4接触的模芯上表面的温度不会过高或过低,避免温度过高损坏PC窗塑胶件4,或温度过低导致硅胶无法与PC窗塑胶件4完全连接。 Since the mold heating needs a period of time during the compression molding process, in the utility model, the mold core and the mold are separated structures. During the mold heating process, the temperature of the mold is transmitted to the mold core with a certain delay. The temperature is transmitted to the movable mold core 1, and the temperature of the upper surface of the mold core and the contact between the mold core and the PC window plastic part 4 is precisely controlled, so that the temperature of the mold core will not be too high to deform or crush the PC window plastic part 4 , leading to a high rate of defective product appearance, adding a copper core member 223 with high thermal conductivity to the movable mold core 1, the mold temperature is quickly transmitted to the entire mold core through the copper core member 223, and the temperature of the entire mold core is basically the same, It ensures that the temperature of the upper surface of the mold core in contact with the PC window plastic part 4 will not be too high or too low, avoiding damage to the PC window plastic part 4 due to excessive temperature, or the silica gel cannot be completely connected with the PC window plastic part 4 due to too low temperature .
油压成型的周期主要取决于冷却定型时间,通过高传热效率的活动式模芯1,并且快速地跟换已成型模芯与未成型模芯,在模压成型后,无需等待模芯冷却,直接将该已成型的活动式模芯1整体取出,再将已冷却并重新放置PC窗塑胶件4的活动式模芯1放入到模腔中进行下一次的模压成型,同时,将刚取出的活动式模芯1与产品分离,提高生产效率。 The cycle of hydraulic molding mainly depends on the cooling and setting time. Through the movable mold core 1 with high heat transfer efficiency, and quickly replace the formed mold core with the unformed mold core, after molding, there is no need to wait for the mold core to cool down. Take out the molded movable mold core 1 as a whole directly, then put the movable mold core 1 that has been cooled and reset the PC window plastic part 4 into the mold cavity for the next compression molding, and at the same time, take out the The active mold core 1 is separated from the product to improve production efficiency.
本实施例还提供的活动式模芯1,所述活动模芯底座2包括向前凸起的塑胶件承载座22,以及与模芯上盖3连接的模芯连接座24; This embodiment also provides the movable mold core 1, the movable mold core base 2 includes a plastic part bearing seat 22 protruding forward, and a mold core connecting seat 24 connected with the mold core upper cover 3;
所述塑胶件承载座22上部侧壁221为竖直面,所述塑胶件承载座22上表面设有与PC窗塑胶件4匹配的曲面,下部侧壁222设有斜度,所述塑胶件承载座22下部呈向下收窄的锥形结构; The upper side wall 221 of the plastic part bearing seat 22 is a vertical surface, the upper surface of the plastic part bearing seat 22 is provided with a curved surface matching the PC window plastic part 4, and the lower side wall 222 is provided with a slope. The lower part of the bearing seat 22 has a tapered structure that narrows downward;
所述模芯连接座24上端两角分别设有左右两卡紧结构21,所述卡紧结构21包括拉紧拉杆211以及卡紧条212,所述拉紧拉杆211通过一旋转轴213与模芯连接座24活动连接,拉紧拉杆211以旋转轴213为中心转动。 Two corners of the upper end of the mold core connecting seat 24 are respectively provided with two clamping structures 21 on the left and right. The clamping structure 21 includes a tension rod 211 and a clamp strip 212. The tension rod 211 is connected to the mold through a rotating shaft 213. The core connecting seat 24 is flexibly connected, and the tension rod 211 rotates around the rotating shaft 213 .
所述的模芯底座2的塑胶件承载座22内设有高导热系数铜芯构件223,该铜芯构件223平行设有多条横向传热板231,还设有一纵向传热柱232,该纵向传热柱232将多条横向传热板231连通,其中一条横向传热板231延伸至塑胶件承载座22的侧壁,并与侧壁平齐。活动式模芯1与模具为分离结构,活动式模芯1无法利用模具内的加温冷却道进行加温或冷却,本实用新型通过模具钢包覆高导热系统铜芯,既保证了模芯的刚性,又改善了传热效率。 The plastic part bearing seat 22 of the mold core base 2 is provided with a high thermal conductivity copper core member 223, and the copper core member 223 is provided with a plurality of horizontal heat transfer plates 231 in parallel, and is also provided with a longitudinal heat transfer column 232. The vertical heat transfer column 232 communicates with a plurality of transverse heat transfer plates 231 , one of the transverse heat transfer plates 231 extends to the side wall of the plastic part bearing seat 22 and is flush with the side wall. The movable mold core 1 is separated from the mold, and the movable mold core 1 cannot be heated or cooled by the heating and cooling channels in the mold. The utility model covers the high thermal conductivity copper core with mold steel, which not only ensures the Rigidity, and improved heat transfer efficiency.
实施例2,本实施提供的硅胶包覆塑胶件的油压成型方法基本与实施例1相同,其不同之处在于,所述的模芯底座2的塑胶件承载座22内设有高导热系数铜芯构件223,该铜芯构件223平行设有多条横向传热板231,还设有一纵向传热柱232,该纵向传热柱232将多条横向传热板231连通,每条横向传热板231延伸至塑胶件承载座22的侧壁,并与侧壁平齐。 Embodiment 2, the hydraulic molding method of silica gel-coated plastic parts provided by this implementation is basically the same as that of Embodiment 1, the difference is that the plastic part bearing seat 22 of the mold core base 2 is provided with a high thermal conductivity Copper core member 223, the copper core member 223 is provided with a plurality of transverse heat transfer plates 231 in parallel, and is also provided with a longitudinal heat transfer column 232, the longitudinal heat transfer column 232 connects a plurality of transverse heat transfer plates 231, each transverse heat transfer plate 231 The heat plate 231 extends to the sidewall of the plastic component holder 22 and is flush with the sidewall.
所述横向传热板231表面设有多个传热凸起。 The surface of the transverse heat transfer plate 231 is provided with a plurality of heat transfer protrusions.
本实用新型并不限于上述实施方式,采用与本实用新型上述实施例相同或近似方法或装置,而得到的其他硅胶包覆塑胶件的油压成型方法及活动式模芯,均在本实用新型的保护范围之内。 The utility model is not limited to the above-mentioned embodiment, and the hydraulic molding method and the movable mold core of other silica gel-coated plastic parts obtained by adopting the same or similar method or device as the above-mentioned embodiment of the utility model are all included in the utility model. within the scope of protection.
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CN105252693A (en) * | 2015-11-04 | 2016-01-20 | 东莞星海丰电子有限公司 | Oil pressure forming method for silica gel to wrap plastic parts and movable die core |
CN105252693B (en) * | 2015-11-04 | 2017-06-09 | 东莞星海丰电子有限公司 | Oil pressure forming method for silica gel coated plastic part and movable mold core |
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