CN205160394U - Ultrasonic Frequency Detection Structure for Ultrasonic Biological Treatment - Google Patents
Ultrasonic Frequency Detection Structure for Ultrasonic Biological Treatment Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种超声波生物处理运行的执行终端超声波频率检测结构。The invention relates to an ultrasonic frequency detection structure of an execution terminal for ultrasonic biological treatment operation.
背景技术Background technique
超声波对对象的处理速率与超声波频率高度相关,超声波频率不同,处理效率大不相同;而且,处理对象的生物细胞种类更与超声波频率高度相关,不同的生物细胞,对不同频率超声波的敏感性大不相同。这就造成了现有超声波生物处理方法的初次超声波频率确定的盲目性,进而,对额外进行超声波频率分析、确定形成依赖性。实际工作过程是:利用某生物细胞在不同频率下的处理情况,进行分频带对照、分析确定,得到有关数据;在以后的工作中,沿用该特定对象的数据,经验地确定适合的超声波频率。这已是习惯做法。本质上,这样的方法并不能保证所工作的超声波频率就是对对象高效的最佳频率,也不能对不同的对象进行精确的精细频率调整,积累的经验也就不是最佳工艺的;加之,该方法不仅在初期大量耗费人力、财力、物力,而且在沿用期也经常地要求观察、调整和维护。The processing rate of ultrasonic waves on objects is highly correlated with ultrasonic frequency, and the processing efficiency varies greatly with different ultrasonic frequencies; moreover, the type of biological cells to be processed is highly correlated with ultrasonic frequency, and different biological cells are highly sensitive to ultrasonic waves of different frequencies. Not the same. This has caused the blindness of the initial ultrasonic frequency determination in the existing ultrasonic biological treatment method, and further, the additional ultrasonic frequency analysis and determination form dependence. The actual working process is: using the processing conditions of a certain biological cell at different frequencies, performing cross-band comparison, analysis and determination, and obtaining relevant data; in future work, continue to use the data of the specific object to empirically determine the appropriate ultrasonic frequency. This is a customary practice. In essence, such a method cannot guarantee that the working ultrasonic frequency is the optimal frequency for the object, nor can it perform precise and fine frequency adjustments for different objects, and the accumulated experience is not the best process; in addition, the The method not only consumes a lot of manpower, financial resources and material resources in the initial stage, but also often requires observation, adjustment and maintenance during the use period.
鉴于此,有必要研发一种新的高效策略,使超声波生物处理工作不再沿用先经分频带对照、分析确定超声波频率,再经验地确定所需频率的低效做法,而是将确定所需频率的过程最大限度地高效、自动化进行。解决该类问题的高效方案是超声波生物处理频率搜索控制的一体化结构,而一体化结构的最困难问题是宽频带换能匹配技术,即随着搜索频率变化,在若干不同中心频率的宽频带振板与驱动电源之间,如何实现谐振网络的频带搜索换能匹配。对于这样复杂的匹配结构,控制是个更复杂而不可回避的问题,而取得频率反馈信号又是控制的首要问题。进而,执行终端的超声波频率检测,就成为关键和亟待解决的难题。不同于单一频率超声波执行终端的频率检测,超声波生物处理频率搜索控制一体化系统的频率检测需要在动态执行终端上进行。因此,必需研发一种非常规的,适合该不断切换过程的系统的检测结构。In view of this, it is necessary to develop a new high-efficiency strategy, so that the work of ultrasonic biological treatment will no longer follow the inefficient method of first comparing the frequency bands, analyzing and determining the ultrasonic frequency, and then empirically determining the required frequency. Instead, it will determine the required frequency. The process of frequency is carried out efficiently and automatically to the greatest extent. An efficient solution to this kind of problem is the integrated structure of frequency search and control of ultrasonic bioprocessing, and the most difficult problem of the integrated structure is the wide-band transduction matching technology, that is, as the search frequency changes, in several broadband frequency bands with different center frequencies How to realize the frequency band search transduction matching of the resonant network between the vibrating plate and the driving power supply. For such a complex matching structure, control is a more complicated and unavoidable problem, and obtaining frequency feedback signal is the primary problem of control. Furthermore, the implementation of ultrasonic frequency detection of the terminal has become a key and urgent problem to be solved. Different from the frequency detection of single-frequency ultrasonic execution terminal, the frequency detection of ultrasonic bioprocessing frequency search and control integrated system needs to be carried out on the dynamic execution terminal. Therefore, it is necessary to develop an unconventional detection structure suitable for this constantly switching process system.
发明内容Contents of the invention
为使超声波生物处理过程的可测、可控,实现生物-机-电一体化处理系统中的宽频带搜索、控制,本发明提出一种超声波生物处理运行的执行终端超声波频率检测结构,它是在超声波电源的输出变压器副边,增设绕制电压检测线圈,用以检测电压频率;对谐振电感器增设副边,在该副边绕制电流检测线圈,用以检测电流频率。电压检测线圈的同名端和异名端分别作为电压信号接线端子和电压信号始端接线端子,接入检测信号处理电路。电流检测线圈的同名端和异名端分别作为电流信号接线端子和电流信号始端接线端子,接入检测信号处理电路。经检测信号处理电路产生电流波形上升沿过零脉冲信号,再经处理产生电流周期信号输出,由数字信号处理芯片DSP的数字信号处理功能,计算出超声波频率数据输出,并进行控制处理。In order to make the ultrasonic biological treatment process measurable and controllable, and to realize the wide-band search and control in the bio-mechanical-electrical integrated treatment system, the present invention proposes an ultrasonic frequency detection structure for the execution terminal of the ultrasonic biological treatment operation, which is On the secondary side of the output transformer of the ultrasonic power supply, a winding voltage detection coil is added to detect the voltage frequency; a secondary side is added to the resonant inductor, and a current detection coil is wound on the secondary side to detect the current frequency. The end with the same name and the end with the same name of the voltage detection coil serve as the voltage signal connection terminal and the voltage signal start connection terminal respectively, and are connected to the detection signal processing circuit. The end with the same name and the end with the same name of the current detection coil serve as the current signal terminal and the current signal start terminal respectively, and are connected to the detection signal processing circuit. The detection signal processing circuit generates the rising edge zero-crossing pulse signal of the current waveform, and then generates the current cycle signal output after processing. The digital signal processing function of the digital signal processing chip DSP calculates the ultrasonic frequency data output and performs control processing.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
利用系统的功率匹配输出单元和DSP反馈控制电路的部分功能。Use the system's power matching output unit and some functions of the DSP feedback control circuit.
在超声波电源的输出变压器副边,增设绕制电压检测线圈Wv,用以检测电压频率;对谐振电感器增设副边,在该副边绕制电流检测线圈Wi,用以检测电流频率。电压检测线圈Wv的同名端和异名端分别作为电压信号接线端子Tv和电压信号始端接线端子Tv0,接入检测信号处理电路SP。电流检测线圈Wi的同名端和异名端分别作为电流信号接线端子Ti和电流信号始端接线端子Ti0,接入检测信号处理电路SP。On the secondary side of the output transformer of the ultrasonic power supply, a winding voltage detection coil W v is added to detect the voltage frequency; a secondary side is added to the resonant inductor, and a current detection coil W i is wound on the secondary side to detect the current frequency. The end with the same name and the end with the same name of the voltage detection coil W v serve as the voltage signal terminal T v and the voltage signal start terminal T v0 respectively, and are connected to the detection signal processing circuit SP. The end with the same name and the end with the opposite end of the current detection coil W i serve as the current signal terminal T i and the current signal start terminal T i0 respectively, and are connected to the detection signal processing circuit SP.
检测信号处理电路为以MAX9382型鉴相器芯片IC为核心的鉴相电路。电压信号接线端子Tv通过电压信号耦合电阻Rv连接到鉴相器芯片IC的7脚,电压信号始端接线端子Tv0接地;电压信号反相限幅二极管Dv1和电压信号正相限幅二极管Dv2构成反并联支路,跨接在鉴相器芯片IC的7脚与地之间。电流信号接线端子Ti通过电流信号耦合电阻Ri连接到鉴相器芯片IC的6脚,电流信号始端接线端子Ti0接地;电压信号反相限幅二极管Dv1与电压信号正相限幅二极管Dv2构成反并联支路,跨接在鉴相器芯片IC的6脚与地之间。鉴相器芯片IC的7脚连接到DC5V工作电源正极接线端E。鉴相器芯片IC的1脚作为电流波形上升沿过零脉冲信号输出端,连接到D触发器芯片IC2的3脚。D触发器芯片IC2的1脚作为电流波形一个周期长度的脉宽信号输出端,连接到数字信号处理芯片DSP的PA3引脚,由数字信号处理芯片DSP的数字信号处理功能,按所测电流频率fi=1/PA3信号脉宽的关系来计算超声波频率,并进行控制处理。The detection signal processing circuit is a phase detection circuit with the MAX9382 type phase detection chip IC as the core. The voltage signal terminal T v is connected to pin 7 of the phase detector chip IC through the voltage signal coupling resistor R v , and the terminal T v0 at the beginning of the voltage signal is grounded; the voltage signal reverse phase limiting diode D v1 and the voltage signal positive phase limiting diode D v2 constitutes an anti-parallel branch, which is connected between pin 7 of the phase detector chip IC and the ground. The current signal connection terminal T i is connected to the 6-pin of the phase detector chip IC through the current signal coupling resistor R i , the current signal start terminal T i0 is grounded; the voltage signal inverting limiting diode D v1 and the voltage signal positive phase limiting diode D v2 constitutes an anti-parallel branch, which is connected between pin 6 of the phase detector chip IC and the ground. Pin 7 of the phase detector chip IC is connected to the positive terminal E of the DC5V working power supply. Pin 1 of the phase detector chip IC is used as the output terminal of the zero-crossing pulse signal on the rising edge of the current waveform, and is connected to pin 3 of the D flip-flop chip IC 2 . Pin 1 of the D flip-flop chip IC 2 is used as the pulse width signal output end of one period of the current waveform, and is connected to the PA3 pin of the digital signal processing chip DSP. Frequency f i =1/PA3 signal pulse width to calculate the ultrasonic frequency and perform control processing.
本发明的有益效果是:采用输出变压器增设绕制电压检测线圈和谐振电感器增设副边绕制电流检测线圈方式,提高了输出变压器和电感线圈的效用/体积比,进而解决了对多抽头输出变压器和电感线圈进行一点电压、电流检测的难题,进而减少了机体空间占用,大大提高了检测点利用率。The beneficial effects of the present invention are: the output transformer is added with winding voltage detection coil and the resonant inductor is added with secondary winding current detection coil, which improves the utility/volume ratio of output transformer and inductance coil, and further solves the problem of multi-tap output Transformers and inductance coils are a little difficult to detect voltage and current, thereby reducing the space occupied by the body and greatly improving the utilization rate of detection points.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明实施例的系统控制功能结构框图。FIG. 1 is a structural block diagram of system control functions in an embodiment of the present invention.
图2是本实施例的切换执行单元电路结构图Figure 2 is a circuit structure diagram of the switching execution unit in this embodiment
图3是本实施例的电流、电压检测主电路结构图。FIG. 3 is a structure diagram of the current and voltage detection main circuit of this embodiment.
图4是本实施例的检测信号处理电路结构图。FIG. 4 is a structural diagram of the detection signal processing circuit of this embodiment.
图5是检测信号DSP处理流程图。Fig. 5 is a flow chart of detection signal DSP processing.
图6是输出变压器实施例的结构主视图。Fig. 6 is a structural front view of an embodiment of an output transformer.
图7是输出变压器结构半剖左视图。Fig. 7 is a half-section left view of the structure of the output transformer.
图8是输出变压器副边绕组骨架结构俯视图。Figure 8 is a top view of the skeleton structure of the secondary winding of the output transformer.
图9是输出变压器副边绕组骨架结构半剖左视图。Figure 9 is a half-cut left view of the skeleton structure of the secondary winding of the output transformer.
图10是变压器原边绕组骨架结构半剖视图。Figure 10 is a half-sectional view of the skeleton structure of the primary winding of the transformer.
图11是谐振电感器实施例的结构主视图。Fig. 11 is a structural front view of an embodiment of a resonant inductor.
图12是谐振电感器结构半剖左视图。Fig. 12 is a half-section left view of the resonant inductor structure.
图13是谐振电感线圈骨架结构半剖视图。Fig. 13 is a half-sectional view of the skeleton structure of the resonant inductor coil.
在图1~6中:1.工作电源电路组,2.斩波调功电路,3.正弦波信号产生单元,4.PWM驱动单元,5.PWM电路,6.功率匹配输出单元,7.频带切换电路,8.频带匹配、换能网络,9.超声波生物处理终端,10.DSP反馈控制电路,11.人-机交互终端;Dr为PWM驱动信号,TO0为功率匹配输出始端接线端子,TO1为功率匹配输出第一路接线端子,TO2为功率匹配输出第二路接线端子,…,TO10为功率匹配输出第十路接线端子;TZ1为第一路振板第一接线端子,TZ2为第二路振板第一接线端子,…,TZ10为第十路振板第一接线端子;PC为功率控制信号,MC为间歇控制信号,FC为频率控制信号,FT为频带切换控制数据,其中F1为第一频带切换信号,F2为第二频带切换信号,…,F10为第十频带切换信号;v为电压反馈信号,i为电流反馈信号,De为浓度反馈信号,K为系统启动信号,M为模式给定参数,F为频率给定参数,P为功率给定参数,FS为频率状态数据,PS为功率状态数据,Ef为效率状态数据。In Figures 1 to 6: 1. Working power supply circuit group, 2. Chopper power adjustment circuit, 3. Sine wave signal generation unit, 4. PWM drive unit, 5. PWM circuit, 6. Power matching output unit, 7. Frequency band switching circuit, 8. Frequency band matching, transducer network, 9. Ultrasonic bioprocessing terminal, 10. DSP feedback control circuit, 11. Human-computer interaction terminal; Dr is the PWM driving signal, T O0 is the terminal for power matching output start , T O1 is the first wiring terminal of power matching output, T O2 is the second wiring terminal of power matching output, ..., T O10 is the tenth wiring terminal of power matching output; T Z1 is the first wiring of the first vibration plate Terminals, T Z2 is the first connection terminal of the second vibration plate, ..., T Z10 is the first connection terminal of the tenth vibration plate; P C is the power control signal, M C is the intermittent control signal, F C is the frequency control signal , F T is the frequency band switching control data, wherein F 1 is the first frequency band switching signal, F 2 is the second frequency band switching signal, ..., F 10 is the tenth frequency band switching signal; v is the voltage feedback signal, i is the current feedback signal , De is the concentration feedback signal, K is the system start signal, M is the mode given parameter, F is the frequency given parameter, P is the power given parameter, F S is the frequency status data, PS is the power status data, Ef is Efficiency status data.
在图2~13中:PS为超声波电源单元,TP0为输出变压器原边绕组始端接线端子,TP为输出变压器原边绕组终端接线端子;J1-1为第一路切换执行继电器常开接点,J2-1为第二路切换执行继电器常开接点,…,J10-1为第十路切换执行继电器常开接点;TZ1为匹配网络第一路振板接线端子,TZ2为匹配网络第二路振板接线端子,…,TZ10为匹配网络第十路振板接线端子;Z1为第一路振板,Z2为第二路振板,…,Z10为第十路振板;TL0为电感线圈始端接线端子,TL1为电感线圈第一路接线端子,TL2为电感线圈第二路接线端子,…,TL10为电感线圈第十路接线端子。W1为变压器原边绕组,W2为变压器副边绕组,Wv为电压检测线圈,WL为电感线圈,Wi为电流检测线圈;Tv为电压信号接线端子,Tv0为电压信号始端接线端子;Ti为电流信号接线端子,Ti0为电流信号始端接线端子;SP为检测信号处理电路。In Figures 2 to 13: PS is the ultrasonic power supply unit, T P0 is the terminal of the primary winding of the output transformer, and T P is the terminal of the primary winding of the output transformer; J 1 -1 is the first switching executive relay normally open Contacts, J 2 -1 is the normally open contact of the second switching execution relay, ..., J 10 -1 is the normally open contact of the tenth switching execution relay; T Z1 is the first vibration plate connection terminal of the matching network, and T Z2 is The connecting terminal of the second vibration plate of the matching network, ..., T Z10 is the connecting terminal of the tenth vibration plate of the matching network; Z 1 is the first vibration plate, Z 2 is the second vibration plate, ..., Z 10 is the tenth Road vibration plate; T L0 is the starting terminal of the inductance coil, T L1 is the first connection terminal of the inductance coil, T L2 is the second connection terminal of the inductance coil, ..., T L10 is the tenth connection terminal of the inductance coil. W 1 is the primary winding of the transformer, W 2 is the secondary winding of the transformer, W v is the voltage detection coil, W L is the inductance coil, W i is the current detection coil; T v is the voltage signal terminal, and T v0 is the beginning of the voltage signal Terminals; T i is the current signal terminal, T i0 is the current signal start terminal; SP is the detection signal processing circuit.
在图4中:Rv为电压信号耦合电阻,Ri为电流信号耦合电阻,Dv1为电压信号反相二极管,Dv2为电压信号正相限幅二极管,Di1为电流信号反相限幅二极管,Di2为电流信号正相限幅二极管,E为DC5V工作电源正极接线端,IC1为鉴相器芯片,IC2为D触发器芯片。In Figure 4: R v is the voltage signal coupling resistor, R i is the current signal coupling resistor, D v1 is the voltage signal inverting diode, D v2 is the voltage signal positive phase limiting diode, D i1 is the current signal inverting limiting Diode, D i2 is the current signal positive-phase limiting diode, E is the positive terminal of DC5V working power supply, IC 1 is the phase detector chip, and IC 2 is the D flip-flop chip.
在图6~13中:Fr1为原边绕组骨架,MC为磁芯,Fr2为副边绕组骨架,Ho为浸漆孔,FrL为电感线圈骨架,MCL为电感线圈磁芯。In Figures 6 to 13: Fr 1 is the primary winding frame, MC is the magnetic core, Fr 2 is the secondary winding frame, Ho is the dipping hole, Fr L is the inductor coil frame, and MCL is the inductor coil core.
在图7~13中:SW1为原边绕组骨架侧壁,Ho为浸漆孔,WP1为原边绕组骨架筒壁;SW2为副边绕组骨架侧壁,MW为副边绕组骨架间壁,WP2为副边绕组骨架筒壁。In Figures 7 to 13: SW 1 is the side wall of the primary winding frame, Ho is the dipping hole, W P1 is the wall of the primary winding frame; SW 2 is the side wall of the secondary winding frame, and MW is the partition wall of the secondary winding frame , W P2 is the wall of the secondary winding frame.
具体实施方式detailed description
在图1所示的系统控制功能结构框图中:In the block diagram of the system control function structure shown in Figure 1:
整个系统由工作电源电路组1、斩波调功电路2、正弦波信号产生单元3、PWM驱动单元4、PWM电路5、功率匹配输出单元6、频带切换电路7、频带匹配、换能网络8、超声波生物处理终端9、DSP反馈控制电路10、人-机交互终端11和人-机交互终端11组成。The whole system consists of working power supply circuit group 1, chopper power regulation circuit 2, sine wave signal generation unit 3, PWM drive unit 4, PWM circuit 5, power matching output unit 6, frequency band switching circuit 7, frequency band matching, and energy conversion network 8 , an ultrasonic bioprocessing terminal 9, a DSP feedback control circuit 10, a human-computer interaction terminal 11 and a human-computer interaction terminal 11.
工作电源电路组1的交流输入端口连接到~220V市电接入工作网络;工作电源电路组1的DC250V输出端口与斩波调功电路2的电源输入端口对应连接;工作电源电路组1的DC15V输出端口同时与正弦波信号产生单元3、PWM驱动单元4、频带切换电路和人-机交互终端11的DC15V工作电源端口对应连接;工作电源电路组1的DC5V输出端口同时与超声波生物处理终端9、DSP反馈控制电路10和人-机交互终端11的DC5V工作电源端口对应连接。The AC input port of the working power circuit group 1 is connected to ~220V mains and connected to the working network; the DC250V output port of the working power circuit group 1 is connected to the power input port of the chopper power regulating circuit 2; the DC15V of the working power circuit group 1 The output port is simultaneously connected with the sine wave signal generating unit 3, the PWM drive unit 4, the frequency band switching circuit and the DC15V working power port of the human-computer interaction terminal 11; the DC5V output port of the working power circuit group 1 is simultaneously connected with the ultrasonic bioprocessing terminal 9 , the DSP feedback control circuit 10 and the DC5V working power port of the human-computer interaction terminal 11 are correspondingly connected.
斩波调功电路2的电源输出端口与PWM电路5的工作电源端口对应连接;正弦波信号产生单元3的信号输出端口与PWM驱动单元4的信号输入端口对应连接;PWM驱动单元4的信号输出端口与PWM电路5的控制信号输入端口对应连接,将PWM驱动信号Dr送入PWM电路5;PWM电路5的功率输出端口与功率匹配输出单元6的功率输入端口对应连接。The power output port of the chopper power regulating circuit 2 is connected correspondingly with the working power port of the PWM circuit 5; the signal output port of the sine wave signal generating unit 3 is connected correspondingly with the signal input port of the PWM drive unit 4; the signal output port of the PWM drive unit 4 The port is correspondingly connected to the control signal input port of the PWM circuit 5, and the PWM driving signal Dr is sent to the PWM circuit 5; the power output port of the PWM circuit 5 is correspondingly connected to the power input port of the power matching output unit 6.
功率匹配输出单元6由超声波电源的输出变压器构成。功率匹配输出单元6的功率输出端口通过电压检测网络连接到DSP反馈控制电路10的电压反馈信号输入端口对应端,将电压反馈信号v送入DSP反馈控制电路10;功率匹配输出单元6的功率匹配输出始端接线端子TO0连接到频带匹配、换能网络8的电感线圈始端接线端子TL0;功率匹配输出单元6功率输出端口的第一级输出端、第二级输出端、…、第十级输出端分别通过功率匹配输出第一路接线端子TO1、功率匹配输出第二路接线端子TO2、…、功率匹配输出第十路接线端子TO10连接到频带切换电路7的进线对应接线端子;频带切换电路7的出线对应接线端子分别连接到频带匹配、换能网络8的第一路振板第一接线端子TZ1、第二路振板第一接线端子TZ2、…、第十路振板第一接线端子TZ10。The power matching output unit 6 is composed of an output transformer of an ultrasonic power supply. The power output port of the power matching output unit 6 is connected to the corresponding end of the voltage feedback signal input port of the DSP feedback control circuit 10 through the voltage detection network, and the voltage feedback signal v is sent into the DSP feedback control circuit 10; the power matching of the power matching output unit 6 The output starting terminal T O0 is connected to the frequency band matching, the inductance coil starting terminal T L0 of the energy conversion network 8; the first stage output terminal, the second stage output terminal, ..., the tenth stage of the power output port of the power matching output unit 6 The output terminals are respectively connected to the incoming line corresponding terminals of the frequency band switching circuit 7 through the first power matching output terminal T O1 , the second power matching output terminal T O2 , ..., the tenth power matching output terminal T O10 The connecting terminals corresponding to the outgoing lines of the frequency band switching circuit 7 are respectively connected to the frequency band matching, the first connecting terminal T Z1 of the first vibration plate of the energy conversion network 8, the first connecting terminal T Z2 of the second vibration plate, ..., the tenth road The first connection terminal T Z10 of the vibrating plate.
频带匹配、换能网络8的內浸式振板结构与处理液浓度检测装置装配于超声波生物处理槽内,构成超声波生物处理终端9。超声波生物处理终端9通过处理液浓度检测装置连接到DSP反馈控制电路10,将浓度反馈信号De送入DSP反馈控制电路10。The frequency band matching, the submerged vibrating plate structure of the transducer network 8 and the treatment solution concentration detection device are assembled in the ultrasonic biological treatment tank to form the ultrasonic biological treatment terminal 9 . The ultrasonic biological treatment terminal 9 is connected to the DSP feedback control circuit 10 through the treatment liquid concentration detection device, and sends the concentration feedback signal De to the DSP feedback control circuit 10 .
DSP反馈控制电路10通过切换数据接口的对应频带接线端连接到频带切换电路7,将频带切换控制数据FT,即其中的第一频带切换信号F1、第二频带切换信号F2、…、第十频带切换信号F10同时送入频带切换电路7;DSP反馈控制电路10的频率控制信号输出接线端连接到正弦波信号产生单元3的频率控制信号输入接线端,将频率控制信号FC送入正弦波信号产生单元3;DSP反馈控制电路10的功率控制信号输出接线端和间歇控制信号输出接线端分别连接到斩波调功电路2的功率控制信号输入接线端和间歇控制信号输入接线端,将功率控制信号FC和间歇控制信号MC为送入斩波调功电路2。DSP反馈控制电路10通过相应数据接口与人-机交互终端11构成数据连接,将频率状态数据FS、功率状态数据FC和效率状态数据Ef送入人-机交互终端11。The DSP feedback control circuit 10 is connected to the frequency band switching circuit 7 through the corresponding frequency band terminal of the switching data interface, and the frequency band switching control data FT , that is, the first frequency band switching signal F 1 , the second frequency band switching signal F 2 , ..., The tenth frequency band switching signal F10 is sent into the frequency band switching circuit 7 simultaneously; the frequency control signal output terminal of the DSP feedback control circuit 10 is connected to the frequency control signal input terminal of the sine wave signal generating unit 3, and the frequency control signal F C is sent to Input the sine wave signal generating unit 3; the power control signal output terminal and the intermittent control signal output terminal of the DSP feedback control circuit 10 are respectively connected to the power control signal input terminal and the intermittent control signal input terminal of the chopper power regulating circuit 2 , send the power control signal F C and the intermittent control signal M C to the chopper power regulation circuit 2 . The DSP feedback control circuit 10 forms a data connection with the human-computer interaction terminal 11 through the corresponding data interface, and sends the frequency state data FS , power state data F C and efficiency state data Ef to the human-computer interaction terminal 11 .
人-机交互终端11通过相应数据接口与DSP反馈控制电路10构成数据连接,将功率给定参数P、模式给定参数M和频率给定参数F的设置值送入DSP反馈控制电路10;人-机交互终端11通过相应信号接口与DSP反馈控制电路10构成信号连接,将系统启动信号K送入DSP反馈控制电路10。The human-computer interaction terminal 11 forms a data connection with the DSP feedback control circuit 10 through the corresponding data interface, and sends the set values of the power given parameter P, the mode given parameter M and the frequency given parameter F into the DSP feedback control circuit 10; - The machine-interaction terminal 11 forms a signal connection with the DSP feedback control circuit 10 through a corresponding signal interface, and sends the system start signal K to the DSP feedback control circuit 10 .
在图2所示的切换执行单元电路结构图和图3所示的本实施例的电流、电压检测主电路结构图中:In the circuit structure diagram of the switching execution unit shown in FIG. 2 and the current and voltage detection main circuit structure diagram of the present embodiment shown in FIG. 3:
第一路切换信号耦合电阻R1的一端连接到第一频带切换信号接线端TF1,另一端与第一路开关晶体管T1的基极连接;第一路开关晶体管T1的集电极连接到DC15V工作电源正极接线端E,第一路开关晶体管T1的发射极连接到第一路切换执行继电器电磁线圈J1的一端;第一路切换执行继电器电磁线圈J1的另一端接地;第一路切换执行继电器常开接点J1-1进线端连接到功率匹配输出第一路接线端子TO1,第一路切换执行继电器常开接点J1-1出线端连接到第一路振板Z1的第一路振板第一接线端子TZ1;第一路振板Z1的第一路振板第二接线端子连接到电感线圈第一路接线端子TL1。One end of the first switching signal coupling resistor R 1 is connected to the first frequency band switching signal terminal T F1 , and the other end is connected to the base of the first switching transistor T 1 ; the collector of the first switching transistor T 1 is connected to The positive terminal E of the DC15V working power supply, the emitter of the first switching transistor T1 is connected to one end of the electromagnetic coil J1 of the first switching execution relay; the other end of the electromagnetic coil J1 of the first switching execution relay is grounded; the first The normally open contact J 1 -1 of the switching execution relay is connected to the first power matching output terminal T O1 , and the normally open contact J 1 -1 of the first switching execution relay is connected to the first vibration plate Z The first connection terminal T Z1 of the first vibration plate of 1; the second connection terminal of the first vibration plate of the first vibration plate Z1 is connected to the first connection terminal T L1 of the inductance coil.
第二路切换信号耦合电阻R2的一端连接到第二频带切换信号接线端TF2,另一端与第二路开关晶体管T2的基极连接;第二路开关晶体管T2的集电极连接到DC15V工作电源正极接线端E,第二路开关晶体管T2的发射极连接到第二路切换执行继电器电磁线圈J2的一端;第二路切换执行继电器电磁线圈J2的另一端接地;第二路切换执行继电器常开接点J2-1进线端连接到功率匹配输出第二路接线端子TO2,第二路切换执行继电器常开接点J2-1出线端连接到第二路振板Z2的第二路振板第一接线端子TZ2;第二路振板Z2的第二路振板第二接线端子连接到电感线圈第二路接线端子TL2。One end of the second switching signal coupling resistor R 2 is connected to the second frequency band switching signal terminal T F2 , and the other end is connected to the base of the second switching transistor T 2 ; the collector of the second switching transistor T 2 is connected to DC15V working power positive terminal E, the emitter of the second switching transistor T2 is connected to one end of the electromagnetic coil J2 of the second switching execution relay ; the other end of the electromagnetic coil J2 of the second switching execution relay is grounded; the second The normally open contact J 2 -1 of the switching execution relay is connected to the power matching output second wiring terminal T O2 , and the second switching execution relay normally open contact J 2 -1 is connected to the second vibration plate Z The first connection terminal T Z2 of the second vibration plate of 2 ; the second connection terminal of the second vibration plate of the second vibration plate Z 2 is connected to the second connection terminal T L2 of the inductance coil.
……...
第十路切换信号耦合电阻R10的一端连接到第十频带切换信号接线端TF10,另一端与第十路开关晶体管T10的基极连接;第十路开关晶体管T10的集电极连接到DC15V工作电源正极接线端E,第十路开关晶体管T10的发射极连接到第十路切换执行继电器电磁线圈J10的一端;第十路切换执行继电器电磁线圈J10的另一端接地;第十路切换执行继电器常开接点J10-1进线端连接到功率匹配输出第十路接线端子TO10,第十路切换执行继电器常开接点J10-1出线端连接到第十路振板Z10的第十路振板第十接线端子TZ10;第十路振板Z10的第十路振板第二接线端子连接到电感线圈第十路接线端子TL10。One end of the tenth switching signal coupling resistor R 10 is connected to the tenth frequency band switching signal terminal T F10 , and the other end is connected to the base of the tenth switching transistor T 10 ; the collector of the tenth switching transistor T 10 is connected to DC15V working power positive pole terminal E, the emitter of the tenth switching transistor T10 is connected to one end of the electromagnetic coil J10 of the tenth switching execution relay ; the other end of the tenth switching execution relay electromagnetic coil J10 is grounded; The normally open contact J 10 -1 of the switching execution relay is connected to the tenth power matching output terminal T O10 , and the normally open contact J 10 -1 of the tenth switching execution relay is connected to the tenth vibration plate Z The tenth connection terminal T Z10 of the tenth vibration plate of 10 ; the second connection terminal of the tenth vibration plate of the tenth vibration plate Z 10 is connected to the tenth connection terminal T L10 of the inductance coil.
频带匹配、换能网络8的电感线圈始端接线端子TL0连接到功率匹配输出单元6的功率匹配输出始端接线端子TO0。The starting terminal T L0 of the inductance coil of the frequency band matching and transducing network 8 is connected to the starting terminal T O0 of the power matching output unit 6 .
在图3所示的本实施例的电流、电压检测主电路结构图、图5、6所示的输出变压器实施例结构视图和图9、10所示的谐振电感器实施例结构视图中:在超声波电源的输出变压器副边,增设绕制电压检测线圈Wv,用以检测电压频率;对谐振电感器增设副边,在该副边绕制电流检测线圈Wi,用以检测电流频率。电压检测线圈Wv的同名端和异名端分别作为电压信号接线端子Tv和电压信号始端接线端子Tv0,接入检测信号处理电路SP。电流检测线圈Wi的同名端和异名端分别作为电流信号接线端子Ti和电流信号始端接线端子Ti0,接入检测信号处理电路SP。In the structure diagram of the current and voltage detection main circuit of this embodiment shown in FIG. 3 , the structure view of the output transformer embodiment shown in FIGS. 5 and 6 and the structure view of the embodiment of the resonant inductor shown in FIGS. 9 and 10 : On the secondary side of the output transformer of the ultrasonic power supply, a winding voltage detection coil W v is added to detect the voltage frequency; a secondary side is added to the resonant inductor, and a current detection coil W i is wound on the secondary side to detect the current frequency. The end with the same name and the end with the same name of the voltage detection coil W v serve as the voltage signal terminal T v and the voltage signal start terminal T v0 respectively, and are connected to the detection signal processing circuit SP. The end with the same name and the end with the opposite end of the current detection coil W i serve as the current signal terminal T i and the current signal start terminal T i0 respectively, and are connected to the detection signal processing circuit SP.
在图4所示的本实施例的检测信号处理电路结构图中:检测信号处理电路为以MAX9382型鉴相器芯片IC1和CD4013型D触发器芯片IC2为核心的鉴相电路。电压信号接线端子Tv通过电压信号耦合电阻Rv连接到鉴相器芯片IC的7脚,电压信号始端接线端子Tv0接地;电压信号反相限幅二极管Dv1和电压信号正相限幅二极管Dv2构成反并联支路,跨接在鉴相器芯片IC的7脚与地之间。电流信号接线端子Ti通过电流信号耦合电阻Ri连接到鉴相器芯片IC的6脚,电流信号始端接线端子Ti0接地;电压信号反相限幅二极管Dv1与电压信号正相限幅二极管Dv2构成反并联支路,跨接在鉴相器芯片IC的6脚与地之间。鉴相器芯片IC的7脚连接到DC5V工作电源正极接线端E。鉴相器芯片IC的1脚作为电流波形上升沿过零脉冲信号输出端,连接到D触发器芯片IC2的3脚。D触发器芯片IC2的1脚作为电流波形一个周期长度的脉宽信号输出端,连接到数字信号处理芯片DSP的PA3引脚,由数字信号处理芯片DSP的数字信号处理功能,按频率fi=1/两PA2信号上升沿间隔时间的关系来计算所测电流频率,并进行控制处理。D触发器芯片IC2的2脚与D触发器芯片IC2的5脚连接;D触发器芯片IC2的4脚6脚和7脚均接地;D触发器芯片IC2的14脚连接到DC5V工作电源正极接线端E。In the structure diagram of the detection signal processing circuit of the present embodiment shown in FIG. 4 : the detection signal processing circuit is a phase detection circuit with MAX9382 type phase detector chip IC 1 and CD4013 type D flip-flop chip IC 2 as the core. The voltage signal terminal T v is connected to pin 7 of the phase detector chip IC through the voltage signal coupling resistor R v , and the terminal T v0 at the beginning of the voltage signal is grounded; the voltage signal reverse phase limiting diode D v1 and the voltage signal positive phase limiting diode D v2 constitutes an anti-parallel branch, which is connected between pin 7 of the phase detector chip IC and the ground. The current signal connection terminal T i is connected to the 6-pin of the phase detector chip IC through the current signal coupling resistor R i , the current signal start terminal T i0 is grounded; the voltage signal inverting limiting diode D v1 and the voltage signal positive phase limiting diode D v2 constitutes an anti-parallel branch, which is connected between pin 6 of the phase detector chip IC and the ground. Pin 7 of the phase detector chip IC is connected to the positive terminal E of the DC5V working power supply. Pin 1 of the phase detector chip IC is used as the output terminal of the zero-crossing pulse signal on the rising edge of the current waveform, and is connected to pin 3 of the D flip-flop chip IC 2 . Pin 1 of the D flip-flop chip IC 2 is used as the pulse width signal output terminal of one period of the current waveform, and is connected to the PA3 pin of the digital signal processing chip DSP, and is controlled by the digital signal processing function of the digital signal processing chip DSP according to the frequency =1/the relationship between the rising edge intervals of two PA2 signals to calculate the measured current frequency and perform control processing. Pin 2 of D flip-flop IC 2 is connected to pin 5 of D flip-flop IC 2 ; pin 4, pin 6 and pin 7 of D flip-flop IC 2 are grounded; pin 14 of D flip-flop IC 2 is connected to DC5V Working power positive terminal E.
在图5所示的检测信号DSP处理流程图中:数字信号处理芯片DSP对检测信号处理电路送入的脉宽信号进行数字处理。首先读取引脚PA3获得的信号脉宽,然后按所测电流频率fi=1/PA3信号脉宽的关系,来计算等值的超声波频率,并送出该频率数据。In the detection signal DSP processing flowchart shown in FIG. 5 : the digital signal processing chip DSP performs digital processing on the pulse width signal sent by the detection signal processing circuit. First read the signal pulse width obtained from the pin PA3, and then calculate the equivalent ultrasonic frequency according to the relationship of the measured current frequency f i =1/PA3 signal pulse width, and send out the frequency data.
在图6、7所示的输出变压器实施例结构视图中:In the structural view of the output transformer embodiment shown in Figures 6 and 7:
输出变压器由变压器原边绕组W1、输出变压器原边绕组始端接线端子TP0、输出变压器原边绕组终端接线端子TP、变压器副边绕组W2、功率匹配输出始端接线端子TO0、功率匹配输出第一路接线端子TO1、功率匹配输出第二路接线端子TO2、…、功率匹配输出第十路接线端子TO10、电压检测线圈Wv、电压信号接线端子Tv、电压信号始端接线端子Tv0、磁芯MC、原边绕组骨架Fr1、副边绕组骨架Fr2构成。磁芯MC采用MXO-2000型号E形结构。The output transformer consists of transformer primary winding W 1 , output transformer primary winding terminal T P0 , output transformer primary winding terminal terminal T P , transformer secondary winding W 2 , power matching output terminal T O0 , power matching The first output terminal T O1 , the second power matching output terminal T O2 ,..., the tenth power matching output terminal T O10 , the voltage detection coil W v , the voltage signal terminal T v , the voltage signal start terminal It consists of terminal T v0 , magnetic core MC, primary winding skeleton Fr 1 and secondary winding skeleton Fr 2 . Magnetic core MC adopts MXO-2000 model E-shaped structure.
在磁芯MC的芯柱上,紧套原边绕组骨架Fr1。在原边绕组骨架Fr1的大环槽内,分层隔衬平绕变压器原边绕组W1。变压器原边绕组W1的异名端通过输出变压器原边绕组始端接线端子TP0引出,变压器原边绕组W1的同名端通过输出变压器原边绕组终端接线端子TP引出。在原边绕组骨架Fr1的小环槽内,绕有电压检测线圈Wv。电压检测线圈Wv的异名端通过电压信号始端接线端子Tv0引出,电压检测线圈Wv的同名端通过电压信号接线端子Tv引出。On the core column of the magnetic core MC, the primary winding frame Fr 1 is tightly fitted. In the large ring groove of the primary winding skeleton Fr 1 , the primary winding W 1 of the transformer is level-wound with layered spacers. The opposite terminal of the primary winding W1 of the transformer is drawn out through the terminal T P0 of the initial terminal of the primary winding of the output transformer, and the terminal of the same name of the primary winding W1 of the transformer is drawn out through the terminal terminal T P of the primary winding of the output transformer. In the small ring groove of the primary winding frame Fr 1 , a voltage detection coil Wv is wound. The opposite end of the voltage detection coil W v is drawn out through the voltage signal start terminal T v0 , and the same end of the voltage detection coil W v is drawn out through the voltage signal terminal T v .
原边绕组骨架Fr1外围,紧套副边绕组骨架Fr2。在副边绕组骨架Fr2的环槽内,分层隔衬平绕变压器副边绕组W2。变压器副边绕组W2的异名端通过功率匹配输出始端接线端子TO0引出,变压器副边绕组W2的第一抽头通过功率匹配输出第一路接线端子TO1引出,变压器副边绕组W2的第二抽头通过功率匹配输出第二路接线端子TO2引出,……,变压器副边绕组W2的同名端通过功率匹配输出第十路接线端子TO10引出。The periphery of the primary winding frame Fr 1 is tightly sleeved with the secondary winding frame Fr 2 . In the ring groove of the secondary winding skeleton Fr 2 , the secondary winding W 2 of the transformer is wound flatly with layered spacers. The opposite end of the transformer secondary winding W 2 is drawn out through the power matching output starting terminal T O0 , the first tap of the transformer secondary winding W 2 is drawn out through the first power matching output terminal T O1 , and the transformer secondary winding W 2 The second tap of the transformer is drawn out through the second power matching output terminal T O2 , ..., the terminal with the same name of the secondary winding W2 of the transformer is drawn out through the tenth power matching output terminal T O10 .
输出变压器整体以绝缘漆浸渍、充实、紧固。The output transformer is impregnated, enriched and fastened with insulating varnish as a whole.
在图8、9所示的输出变压器副边绕组骨架结构视图中:副边绕组骨架为由上、下两端的副边绕组骨架侧壁SW2与中柱的副边绕组骨架筒壁WP2构成的内腔筒-外环槽形结构,采用ABS材料注塑成型。其上、下两端副边绕组骨架侧壁SW2和副边绕组骨架筒壁WP2均制有均匀分布的浸漆孔Ho;在上端副边绕组骨架侧壁SW2的腔筒短边一侧,并排镶嵌有功率匹配输出始端接线端子TO0、功率匹配输出第一路接线端子TO1、功率匹配输出第二路接线端子TO2、……、功率匹配输出第十路接线端子TO10。In the structural views of the secondary winding skeleton of the output transformer shown in Figures 8 and 9: the secondary winding skeleton is composed of the side wall SW 2 of the secondary winding skeleton at the upper and lower ends and the secondary winding skeleton cylinder wall W P2 of the center column The inner cavity barrel-outer ring groove structure is injection molded with ABS material. The side wall SW 2 of the secondary winding skeleton at the upper and lower ends and the barrel wall W P2 of the secondary winding skeleton are made with evenly distributed dipping holes Ho ; Side by side, there are power matching output start terminal T O0 , power matching output first connection terminal T O1 , power matching output second connection terminal T O2 , ..., power matching output tenth connection terminal T O10 .
在图10是变压器原边绕组骨架结构半剖视图中:原边绕组骨架为由上、下两端的原边绕组骨架侧壁SW1与中柱的原边绕组骨架筒壁WP1、原边绕组骨架间壁MW构成的内腔筒-外双环槽形结构,采用ABS材料注塑成型。其上、下两端原边绕组骨架侧壁SW1、原边绕组骨架间壁MW和原边绕组骨架筒壁WP1均制有均匀分布的浸漆孔Ho。在上端原边绕组骨架侧壁SW1的腔筒短边与功率匹配输出各路接线端子TO0~TO10相对一侧,并排镶嵌有原边绕组始端接线端子TP0和输出变压器原边绕组终端接线端子TP;在下端原边绕组骨架侧壁SW1的腔筒短边与输出变压器原边绕组接线端子TP0、TP相同一侧,并排镶嵌有电压信号始端接线端子Tv0和电压信号接线端子Tv。In Fig. 10 is a semi-sectional view of the primary winding frame structure of the transformer: the primary winding frame consists of the primary winding frame side wall SW 1 at the upper and lower ends, the primary winding frame tube wall W P1 of the center column, and the primary winding frame The inner cavity barrel-outer double-ring groove structure formed by the partition wall MW is injection-molded with ABS material. The side wall SW 1 of the primary winding frame at the upper and lower ends, the primary winding frame partition wall MW and the primary winding frame tube wall W P1 are all provided with uniformly distributed paint-dipping holes Ho. On the side opposite to the short side of the cavity of the side wall SW 1 of the upper primary winding skeleton and the power matching output terminals T O0 ~ T O1 0, the initial terminal T P0 of the primary winding and the primary winding of the output transformer are inlaid side by side. Terminal terminal T P ; on the same side of the short side of the cavity barrel of the side wall SW 1 of the primary winding skeleton at the lower end as the primary winding terminal T P0 and T P of the output transformer, the voltage signal initial terminal T v0 and the voltage signal terminal T v0 are embedded side by side. Signal terminal T v .
图11、12所示的谐振电感器实施例结构视图中:In the structure view of the embodiment of the resonant inductor shown in Figures 11 and 12:
谐振电感器由电感线圈WL、电流检测线圈Wi、电流信号接线端子Ti、电流信号始端接线端子Ti0、电感线圈始端接线端子TL0、电感线圈第一路接线端子TL1、电感线圈第二路接线端子TL2、…、电感线圈第十路接线端子TL10、电感线圈骨架FrL、电感线圈磁芯MCL构成。The resonant inductor consists of inductance coil W L , current detection coil W i , current signal terminal T i , current signal start terminal T i0 , inductance coil start terminal T L0 , inductance coil first terminal T L1 , inductance coil The second connection terminal T L2 , ..., the tenth connection terminal T L10 of the inductance coil, the skeleton Fr L of the inductance coil, and the magnetic core MCL of the inductance coil.
在电感线圈磁芯MCL的芯柱上,电感线圈骨架FrL。在电感线圈骨架FrL的大环槽内,分层隔衬平绕电感线圈WL。电感线圈WL的异名端通过电感线圈始端接线端子TL0引出,电感线圈WL的第一抽头通过电感线圈第一路接线端子TL1引出,电感线圈WL的第二抽头通过电感线圈第二路接线端子TL2引出,……,电感线圈WL的同名端通过电感线圈第十路接线端子TL10引出。在电感线圈骨架FrL的小环槽内,绕有电流检测线圈Wi。电流检测线圈Wi的异名端通过电流信号始端接线端子Ti0引出,电流检测线圈Wi的同名端通过电流信号接线端子Ti引出。On the core post of the inductor coil magnetic core MCL, the inductor coil skeleton Fr L . In the large ring groove of the inductance coil frame Fr L , the layered spacer lining is flat-wound the inductance coil W L . The opposite end of the inductance coil W L is drawn out through the terminal T L0 at the beginning of the inductance coil, the first tap of the inductance coil W L is drawn out through the first terminal T L1 of the inductance coil, and the second tap of the inductance coil W L is drawn out through the first terminal T L1 of the inductance coil The two-way connection terminal T L2 leads out, ..., and the terminal with the same name of the inductance coil W L leads out through the tenth-way connection terminal T L10 of the inductance coil. A current detection coil W i is wound in the small ring groove of the inductor coil frame Fr L. The opposite end of the current detection coil W i is drawn out through the current signal start terminal T i0 , and the same end of the current detection coil W i is drawn out through the current signal terminal T i .
谐振电感器整体以绝缘漆浸渍、充实、紧固。The resonant inductor is impregnated, enriched and fastened with insulating varnish as a whole.
在图13是谐振电感线圈骨架结构半剖视图中:谐振电感线圈骨架为由上、下两端的线圈骨架侧壁SWL与中柱的线圈骨架筒壁WPL、线圈骨架间壁MW构成的内腔筒-外双环槽形结构,采用ABS材料注塑成型。其上、下两端线圈骨架侧壁SWL和线圈骨架筒壁WPL均制有均匀分布的浸漆孔Ho。在上端线圈骨架侧壁SWL的腔筒短边一侧,并排镶嵌有电感线圈始端接线端子TL0、电感线圈第一路接线端子TL1、电感线圈第二路接线端子TL2、……、电感线圈第十路接线端子TL10;在下端线圈骨架侧壁SWL的腔筒短边与电感线圈各路接线端子TL0~TL10相对一侧,并排镶嵌有流信号始端接线端子Ti0和电流信号接线端子Ti。Figure 13 is a half-sectional view of the structure of the resonant inductor coil bobbin: the resonant inductor bobbin is an inner chamber composed of the coil bobbin side walls SW L at the upper and lower ends, the coil bobbin wall W PL of the center column, and the coil bobbin partition wall MW -Outer double-ring groove structure, injection molding with ABS material. The side wall SW L of the coil frame at the upper and lower ends and the tube wall W PL of the coil frame are formed with evenly distributed dipping holes Ho. On the short side of the cavity of the side wall SW L of the upper coil skeleton, there are inlaid side by side the inductance coil start terminal T L0 , the inductance coil first circuit terminal T L1 , the inductance coil second circuit terminal T L2 , ..., Terminal T L10 of the tenth circuit of the inductance coil; on the opposite side of the short side of the cavity barrel of the side wall SW L of the lower coil skeleton and the terminals T L0 to T L10 of the inductance coil, there are inlaid side by side the terminal T i0 and the terminal T i0 of the beginning end of the current signal Current signal connection terminal T i .
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WO2017079994A1 (en) * | 2015-11-09 | 2017-05-18 | 江南大学 | Ultrasonic frequency detection method for ultrasonic biological treatment |
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WO2017079994A1 (en) * | 2015-11-09 | 2017-05-18 | 江南大学 | Ultrasonic frequency detection method for ultrasonic biological treatment |
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