CN205159019U - A special steel strip shaping fixture for thermal varistors - Google Patents
A special steel strip shaping fixture for thermal varistors Download PDFInfo
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- CN205159019U CN205159019U CN201520980217.3U CN201520980217U CN205159019U CN 205159019 U CN205159019 U CN 205159019U CN 201520980217 U CN201520980217 U CN 201520980217U CN 205159019 U CN205159019 U CN 205159019U
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- steel strip
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- steel band
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 29
- 239000010959 steel Substances 0.000 title claims abstract description 29
- 238000007493 shaping process Methods 0.000 title claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000011324 bead Substances 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000004080 punching Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 3
- 238000002316 cosmetic surgery Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Press Drives And Press Lines (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种整形夹具,是一种热压敏电阻器专用钢带整形夹具。The utility model relates to a shaping fixture, which is a special steel strip shaping fixture for thermal piezoresistors.
背景技术Background technique
目前,热压敏电阻器生产有三种工艺:At present, there are three processes for the production of thermal varistors:
1.采用圆引线纸带载体:1. Using round lead paper tape carrier:
①压敏热敏耦合→②插件→③焊接→④包封→⑤固化→⑥一次冲脚→⑦耐压→⑧终检电阻值→⑨二次冲脚→⑩包装。①Pressure-sensitive thermal coupling→②Plug-in→③Welding→④Encapsulation→⑤Curing→⑥Primary punching→⑦Voltage resistance→⑧Final inspection resistance value→⑨Secondary punching→⑩packing.
2.采用扁引脚钢带载体方法一:2. Using flat pin steel belt carrier Method 1:
①压敏热敏耦合→②插件→③焊接→④包封→⑤固化→⑥一次冲脚→⑦耐压→⑧终检电阻值→⑨二次冲脚→⑩包装。①Pressure-sensitive thermal coupling→②Plug-in→③Welding→④Encapsulation→⑤Curing→⑥Primary punching→⑦Voltage resistance→⑧Final inspection resistance value→⑨Secondary punching→⑩packing.
3.采用扁引脚钢带载体方法二:3. Using flat pin steel belt carrier Method 2:
①插件→②焊接→③包封→④固化→⑤一次冲脚→⑥耐压→⑦终检电阻值→⑧二次冲脚→⑨包装。①Plug-in→②Welding→③Encapsulation→④Curing→⑤Primary punching→⑥Voltage resistance→⑦Final inspection resistance value→⑧Secondary punching→⑨Packaging.
钢带载体相对与纸带载体具有许多优点,但是,在采用以上“2、3”工艺时,在生产及工站周转时,钢带很容易变形,每条钢带上有十几工件也容易左右、上下变形,在二次冲脚前需要对产生的变形通过人工方式进行整形,以避免冲脚时产生引脚尺寸不符、包封料破裂、引脚翘片等不良现象。而人工用手整形的方法首先是对整条钢带整形,再依次对钢带上每个工件进行整形,其效率低、成本高,且整形难以满足工艺要求。Compared with the paper tape carrier, the steel belt carrier has many advantages. However, when the above "2, 3" process is adopted, the steel belt is easily deformed during production and station turnover, and it is easy to have more than a dozen workpieces on each steel belt. Left and right, up and down deformation, the deformation needs to be manually shaped before the second punching, to avoid undesired phenomena such as inconsistent pin size, cracked encapsulation material, and warped pins during punching. And the method of artificial hand shaping is at first to the whole steel strip shaping, then each workpiece on the steel strip is shaped successively, its efficiency is low, the cost is high, and the shaping is difficult to meet the technical requirements.
发明内容Contents of the invention
本实用新型的目的是:提供一种热压敏电阻器专用钢带整形夹具,它能同时对钢带及钢带上的每个工件进行整形,降低了劳动强度,提高了工作效率,规范了整形操作,使整形质量获得保证,以克服现有技术的不足。The purpose of this utility model is to provide a special steel strip shaping fixture for thermal varistors, which can simultaneously shape the steel strip and each workpiece on the steel strip, reduce labor intensity, improve work efficiency, and standardize The shaping operation ensures the quality of shaping, so as to overcome the deficiencies of the prior art.
本实用新型是这样实现的:热压敏电阻器专用钢带整形夹具,包括底座,在底座的顶部设有底板,在底板的上方设有压板,底板与压板之间通过定位柱连接,在压板的前端设有压条,压条的底部与压板的底部齐平、且压条处于底板上方的平面区域内;在底座上还设有支架,在支架上设有传动机构、手柄及活动柱,手柄与传动机构的外端连接,传动机构与活动柱连接,活动柱的底端与压板的顶部连接。The utility model is achieved in this way: the special steel strip shaping fixture for thermal piezoresistors includes a base, a bottom plate is arranged on the top of the base, a pressing plate is arranged above the bottom plate, and the bottom plate and the pressing plate are connected by a positioning column. There is a bead at the front end, the bottom of the bead is flush with the bottom of the press plate, and the bead is in the plane area above the bottom plate; there is also a bracket on the base, and a transmission mechanism, a handle and a movable column are arranged on the bracket, and the handle and the transmission The outer end of the mechanism is connected, the transmission mechanism is connected with the movable column, and the bottom end of the movable column is connected with the top of the pressing plate.
所述压板与压条连接为一体。The pressing plate is connected with the pressing bar as a whole.
本实用新型设计了一套用于热压敏电阻器的钢带整形夹具,它能同时对钢带及钢带上的每个工件进行整形,极大的降低了工作人员的劳动强度,并且,由于整形采用设备进行,与人工用手操作相比,不仅工作效率提高了十几倍,而且能使整形后产品品质得以保证,极大的减少了认为因素而导致的偏差。本实用新型结构简单,使用方便,成本低廉,效果理想。The utility model designs a set of steel strip shaping fixtures for thermal varistors, which can simultaneously shape the steel strip and each workpiece on the steel strip, greatly reducing the labor intensity of the staff, and, due to The plastic surgery is carried out with equipment. Compared with manual operation, not only the work efficiency is increased by more than ten times, but also the product quality after plastic surgery can be guaranteed, which greatly reduces the deviation caused by artificial factors. The utility model has the advantages of simple structure, convenient use, low cost and ideal effect.
附图说明Description of drawings
附图1为本实用新型的结构示意图;Accompanying drawing 1 is the structural representation of the utility model;
附图2为本实用新型的使用状态示意图。Accompanying drawing 2 is the schematic diagram of the use state of the utility model.
具体实施方式detailed description
实施例1:热压敏电阻器专用钢带整形夹具,包括底座1,在底座1的顶部设有底板2,在底板2的上方设有压板4,底板2与压板4之间通过定位柱5连接,在压板4的前端设有压条3,所述压板4与压条3连接为一体,压条3的底部与压板4的底部齐平、且压条3处于底板2上方的平面区域内;在底座1上还设有支架6,在支架6上设有传动机构7、手柄8及活动柱9,手柄8与传动机构7的外端连接,传动机构7与活动柱9连接,活动柱9的底端与压板4的顶部连接。Embodiment 1: A special steel strip shaping fixture for thermal varistors, including a base 1, a base plate 2 is provided on the top of the base 1, a pressure plate 4 is provided above the base plate 2, and a positioning column 5 is passed between the base plate 2 and the pressure plate 4 Connect, be provided with bead 3 at the front end of pressure plate 4, described pressure plate 4 is connected with bead 3 as a whole, the bottom of bead 3 is flush with the bottom of pressure plate 4, and bead 3 is in the plane area above bottom plate 2; Also be provided with support 6 on the support 6, be provided with transmission mechanism 7, handle 8 and movable column 9 on support 6, handle 8 is connected with the outer end of transmission mechanism 7, transmission mechanism 7 is connected with movable column 9, the bottom of movable column 9 Connect with the top of platen 4.
在使用时,将待整形钢带11放在底板2上,并调整好位置,操作人员拉动手柄8,带导柱9向下移动,从而使压板4下移,使压条3压在钢带11的对应位置上,通过压条3对钢带1及钢带1上的工件按压整形,这样就同时完整了一条钢带11的整形操作。When in use, put the steel belt 11 to be shaped on the bottom plate 2, and adjust the position, the operator pulls the handle 8, and the belt guide column 9 moves downward, so that the pressure plate 4 moves down, so that the pressure strip 3 is pressed on the steel belt 11 At the corresponding position of the steel belt 1, the steel belt 1 and the workpiece on the steel belt 1 are pressed and shaped by the bead 3, so that the shaping operation of a steel belt 11 is completed at the same time.
传动机构7为齿轮传动等常见的传动机构,其作用是将拉动手柄8产生的转动转化为活动柱9的上下移动。本领域的技术人员根据需要可以自行设计多种同类结构,此处就不再赘述。The transmission mechanism 7 is a common transmission mechanism such as gear transmission, and its function is to convert the rotation generated by pulling the handle 8 into the up and down movement of the movable column 9. Those skilled in the art can design multiple structures of the same kind according to their needs, and details will not be repeated here.
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CN201520980217.3U CN205159019U (en) | 2015-12-01 | 2015-12-01 | A special steel strip shaping fixture for thermal varistors |
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CN201520980217.3U CN205159019U (en) | 2015-12-01 | 2015-12-01 | A special steel strip shaping fixture for thermal varistors |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021088392A1 (en) * | 2019-11-08 | 2021-05-14 | 厦门赛尔特电子有限公司 | Explosion-resistant flame-retardant varistor and automatic production method therefor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021088392A1 (en) * | 2019-11-08 | 2021-05-14 | 厦门赛尔特电子有限公司 | Explosion-resistant flame-retardant varistor and automatic production method therefor |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A special steel strip shaping fixture for thermal varistor Effective date of registration: 20210616 Granted publication date: 20160413 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: GUIZHOU KAILI ECONOMIC DEVELOPMENT ZONE ZHONGHAO ELECTRONICS Co.,Ltd. Registration number: Y2021520000007 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230801 Granted publication date: 20160413 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: GUIZHOU KAILI ECONOMIC DEVELOPMENT ZONE ZHONGHAO ELECTRONICS CO.,LTD. Registration number: Y2021520000007 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A Special Steel Strip Shaping Fixture for Thermovaristors Effective date of registration: 20230821 Granted publication date: 20160413 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: GUIZHOU KAILI ECONOMIC DEVELOPMENT ZONE ZHONGHAO ELECTRONICS CO.,LTD. Registration number: Y2023520000044 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20160413 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: GUIZHOU KAILI ECONOMIC DEVELOPMENT ZONE ZHONGHAO ELECTRONICS CO.,LTD. Registration number: Y2023520000044 |
|
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A specialized steel strip shaping fixture for thermal varistors Granted publication date: 20160413 Pledgee: Qiandongnan branch of Bank of Guizhou Co.,Ltd. Pledgor: GUIZHOU KAILI ECONOMIC DEVELOPMENT ZONE ZHONGHAO ELECTRONICS CO.,LTD. Registration number: Y2024980050947 |