CN205135923U - Become oar cabinet cooling device and wind generating set - Google Patents
Become oar cabinet cooling device and wind generating set Download PDFInfo
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- CN205135923U CN205135923U CN201520998782.2U CN201520998782U CN205135923U CN 205135923 U CN205135923 U CN 205135923U CN 201520998782 U CN201520998782 U CN 201520998782U CN 205135923 U CN205135923 U CN 205135923U
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- 238000001816 cooling Methods 0.000 title claims abstract description 79
- 239000002826 coolant Substances 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 16
- 238000009834 vaporization Methods 0.000 claims description 6
- 230000008016 vaporization Effects 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 description 13
- 230000000694 effects Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 238000009835 boiling Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 fluorocarbon compound Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000000191 radiation effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本实用新型提供了一种变桨柜冷却装置及风力发电机组,包括集热装置与冷凝器,所述集热装置设置在变桨柜发热部位,所述集热装置与冷凝器之间通过管路连通形成回路,在所述回路内设有冷却介质,所述冷却介质在集热装置内吸热汽化,在所述冷凝器内放热液化,所述冷却介质在所述回路内循环运动。本实用新型技术方案有效解决了变桨柜的过温问题,使风力发电机组不会因为变桨柜过温而停机,提高了风力发电机组的可利用率与整机收益,本实用新型技术方案使变桨柜整体处于较低温度,为柜体内电气元件提供了良好的工作环境,提高了电气元件的可靠性,延长了电器元件使用寿命;本装置结构简单,便于安装,具有较高的可靠性和较长的使用寿命。
The utility model provides a pitch cabinet cooling device and a wind power generator set, which include a heat collecting device and a condenser. The heat collecting device is arranged at the heating part of the pitch cabinet. A pipe is connected between the heat collecting device and the condenser. The paths are connected to form a loop, and a cooling medium is provided in the loop. The cooling medium absorbs heat and vaporizes in the heat collecting device, releases heat and liquefies in the condenser, and the cooling medium circulates in the loop. The technical solution of the utility model effectively solves the over-temperature problem of the pitch cabinet, so that the wind turbine generator set will not shut down due to the over-temperature of the pitch cabinet, and improves the availability of the wind turbine generator set and the revenue of the whole machine. The technical solution of the utility model The overall temperature of the pitch cabinet is kept at a lower temperature, which provides a good working environment for the electrical components in the cabinet, improves the reliability of the electrical components, and extends the service life of the electrical components; the device has a simple structure, is easy to install, and has high reliability durability and long service life.
Description
技术领域technical field
本实用新型涉及风力发电技术领域,具体涉及变桨柜冷却装置及风力发电机组。The utility model relates to the technical field of wind power generation, in particular to a pitch change cabinet cooling device and a wind power generating set.
背景技术Background technique
变桨系统是变速变桨风力发电机组的重要组成部分,其在风力发电机的额定风速以上阶段,通过调节叶片的桨距角来实现风力发电机组功率的稳定输出,同时变桨系统也对风力发电机组的安全运行起着至关重要作用,因此变桨系统的稳定运行与维护是风力发电机组功率持续输出的重要保障。The pitch system is an important part of the variable speed and pitch wind turbine. It realizes the stable output of the wind turbine power by adjusting the pitch angle of the blades when the wind turbine is above the rated wind speed. The safe operation of the generator set plays a vital role, so the stable operation and maintenance of the pitch system is an important guarantee for the continuous output of wind turbine power.
变桨系统中的电控器件在运行过程中会产生热量,这些产生的热量需要被散掉以保障变桨系统正常工作。变桨柜作为变桨系统的外壳,一般安装在风力发电机组的叶轮轮毂内,而叶轮轮毂一般为相对封闭的结构,这种安装环境使变桨柜无法进行良好的冷却散热。风力发电机变桨柜温度过高而导致的风力发电机组停机问题在风电行业中属于较为关注的难点问题。经常发生由于变桨柜过温而导致的风力发电机组停机的问题,降低了风力发电机组的可利用率,浪费了大量的风能资源,直接影响风力发电机组的发电量,降低了风力发电机组的发电收益。The electronic control devices in the pitch system will generate heat during operation, which needs to be dissipated to ensure the normal operation of the pitch system. As the shell of the pitch system, the pitch cabinet is generally installed in the impeller hub of the wind turbine, and the impeller hub is generally a relatively closed structure. This installation environment makes the pitch cabinet unable to perform good cooling and heat dissipation. The downtime of wind turbines caused by the overheating of the pitch cabinet of wind turbines is a difficult problem of concern in the wind power industry. The problem of wind turbine shutdown often occurs due to the overtemperature of the pitch control cabinet, which reduces the availability of wind turbines, wastes a lot of wind energy resources, directly affects the power generation of wind turbines, and reduces the wind turbines. Generation income.
中国实用新型专利CN204539697U公开了一种变桨柜的散热结构及变桨柜,采用强制风冷的散热方式对变桨柜进行冷却。该专利中采用优化变桨柜外部结构的形式,增加散热翅片,设计风扇安装位置以及冷却风道方式对变桨柜进行强制通风冷却。但是,对变桨柜进行强制风冷存在着由于风量、风压不可控制等因素影响变桨柜冷却效果的弊端,同时,由于变桨柜处于轮毂与叶根之间的狭小且相对封闭的空间,该空间内部的空气只能在该狭小的空间内循环,散热效果有限,而且,由于变桨柜发热源的存在导致该部位空气温度持续升高,因此在该处采用强制风冷的冷却方式作用甚微,无法达到对变桨柜冷却降温的目的。Chinese utility model patent CN204539697U discloses a heat dissipation structure of a pitch cabinet and a pitch cabinet, and the pitch cabinet is cooled by forced air cooling. The patent adopts the form of optimizing the external structure of the pitch cabinet, adding cooling fins, designing the installation position of the fan and the way of cooling air duct to carry out forced ventilation and cooling of the pitch cabinet. However, the forced air cooling of the pitch cabinet has the disadvantages of affecting the cooling effect of the pitch cabinet due to factors such as uncontrollable air volume and wind pressure. , the air inside this space can only circulate in this narrow space, and the heat dissipation effect is limited. Moreover, due to the existence of the heat source of the pitch control cabinet, the air temperature in this part continues to rise, so the cooling method of forced air cooling is adopted here The effect is very small, and the purpose of cooling the pitch cabinet cannot be achieved.
实用新型内容Utility model content
本实用新型目的在于提供一种变桨柜冷却装置及风力发电机组,以提高变桨柜的冷却散热效果。The purpose of the utility model is to provide a cooling device for the pitch cabinet and a wind power generating set, so as to improve the cooling and heat radiation effect of the pitch cabinet.
为达到上述目的,本实用新型提供了一种变桨柜冷却装置,包括集热装置与冷凝器,所述集热装置设置在变桨柜发热部位,所述集热装置与冷凝器之间通过管路连通形成回路,在所述回路内设有冷却介质,所述冷却介质在集热装置内吸热汽化,在所述冷凝器内放热液化,所述冷却介质在所述回路内循环运动。In order to achieve the above purpose, the utility model provides a cooling device for the pitch cabinet, which includes a heat collecting device and a condenser. The heat collecting device is arranged at the heating part of the pitch cabinet. The pipelines are connected to form a circuit, and a cooling medium is provided in the circuit. The cooling medium absorbs heat and vaporizes in the heat collecting device, releases heat and liquefies in the condenser, and the cooling medium circulates in the circuit. .
优选地,所述管路包括集气管与回液管,所述集气管与所述回液管均设置在所述集热装置与所述冷凝器之间。Preferably, the pipeline includes a gas collecting pipe and a liquid return pipe, both of which are arranged between the heat collecting device and the condenser.
优选地,在所述变桨柜的发热部位设置有散热翅片,所述集热装置为热管,所述热管设置在所述散热翅片缝隙中。Preferably, heat dissipation fins are provided on the heat generating part of the pitch cabinet, the heat collecting device is a heat pipe, and the heat pipe is arranged in a gap of the heat dissipation fin.
优选地,在所述变桨柜的发热部位设置有集热箱。Preferably, a heat collecting box is provided at the heating part of the pitch cabinet.
优选地,在所述变桨柜上设置有温度传感器,所述温度传感器将温度信号传送至风力发电机控制单元。Preferably, a temperature sensor is provided on the pitch cabinet, and the temperature sensor transmits a temperature signal to the wind power generator control unit.
进一步地,在所述变桨柜的发热部位设置有散热翅片,所述温度传感器设置在所述散热翅片上。Further, heat dissipation fins are arranged on the heat generating part of the pitch cabinet, and the temperature sensor is arranged on the heat dissipation fins.
优选地,所述冷凝器设置在风力发电机组导流罩内。Preferably, the condenser is arranged in the wind turbine wind turbine wind turbine wind turbine.
进一步地,在所述冷凝器上还设置有风扇。Further, a fan is also provided on the condenser.
进一步地,所述风扇通过风力发电机控制单元控制。Further, the fan is controlled by the wind generator control unit.
本实用新型还提供了一种风力发电机组,包括任一上述的变桨柜冷却装置。The utility model also provides a wind power generating set, including any cooling device for the pitch cabinet mentioned above.
有益效果:Beneficial effect:
上述变桨柜冷却装置及风力发电机组,采用管道内蒸发冷却的换热方式对变桨柜进行冷却,从根本上克服了对变桨柜进行强制风冷过程中由于风量、风压不可控制等因素影响变桨柜冷却效果的弊端,该技术方案冷却效果远远超过强制风冷的冷却效果。The cooling device for the pitch cabinet and the wind turbine set above adopt the heat exchange method of evaporative cooling in the pipeline to cool the pitch cabinet, which fundamentally overcomes the uncontrollable air volume and wind pressure in the process of forced air cooling for the pitch cabinet. Factors affecting the cooling effect of the pitch cabinet, the cooling effect of this technical solution far exceeds the cooling effect of forced air cooling.
同时,本实用新型技术方案解决了变桨柜所处狭小且相对封闭环境的空气循环散热问题。由于解决了变桨柜的过温问题,风力发电机组不会因为变桨柜过温而导致停机,提高了风力发电机组的可利用率,使风力发电机组运行更加持续,吸收更多的风能,提高了整机的收益。At the same time, the technical solution of the utility model solves the problem of air circulation and heat dissipation in a narrow and relatively closed environment where the pitch cabinet is located. Due to the solution to the over-temperature problem of the pitch cabinet, the wind turbine will not shut down due to the over-temperature of the pitch cabinet, which improves the availability of the wind generator, makes the operation of the wind generator more sustainable, and absorbs more wind energy. Improve the income of the whole machine.
本实用新型技术方案对变桨柜的冷却方式可以使变桨柜整体处于较低温度,从而为柜体内电气元件提供了良好的工作环境,提升了电气元件的可靠性和使用寿命;本实用新型技术方案装置结构简单,便于安装,基本无需日常维护,具有较高的可靠性和较长的使用寿命。The cooling method of the pitch control cabinet in the technical scheme of the utility model can keep the pitch control cabinet at a lower temperature as a whole, thereby providing a good working environment for the electrical components in the cabinet and improving the reliability and service life of the electrical components; the utility model Technical Solution The device has a simple structure, is easy to install, basically does not need daily maintenance, and has high reliability and long service life.
附图说明Description of drawings
图1为本实用新型实施例一中变桨柜冷却装置的结构示意主视图;Fig. 1 is a schematic front view of the structure of the pitch cabinet cooling device in Embodiment 1 of the present utility model;
图2为本实用新型实施例一中变桨柜冷却装置的结构示意右视图;Fig. 2 is a schematic right view of the structure of the pitch cabinet cooling device in Embodiment 1 of the present utility model;
图3为本实用新型实施例二中变桨柜冷却装置的结构示意主视图;Fig. 3 is a schematic front view of the structure of the pitch cabinet cooling device in the second embodiment of the utility model;
图4为本实用新型实施例二中变桨柜冷却装置的结构示意右视图;Fig. 4 is a schematic right view of the structure of the pitch cabinet cooling device in the second embodiment of the utility model;
图5为本实用新型实施例三中风力发电机组的结构示意图;Fig. 5 is a schematic structural view of the wind power generating set in the third embodiment of the utility model;
图6为本实用新型实施例三中变桨柜安装位置A的放大结构示意图。Fig. 6 is an enlarged schematic diagram of the installation position A of the pitch cabinet in Embodiment 3 of the present utility model.
附图标记:Reference signs:
10-变桨柜,20-集热装置,30-管路,40-冷凝器,50-风扇,21-散热翅片,22-热管,23-集热箱,31-集气管,32-回液管,1-导流罩,2-叶轮,3-发电机,4-机舱,5-塔架,6-轮毂,7-主轴。10-pitch cabinet, 20-heat collecting device, 30-pipeline, 40-condenser, 50-fan, 21-radiating fin, 22-heat pipe, 23-collecting box, 31-collecting pipe, 32-return Liquid pipe, 1-shroud, 2-impeller, 3-generator, 4-cabin, 5-tower, 6-hub, 7-main shaft.
具体实施方式detailed description
下面结合附图对本实用新型实施例的变桨柜冷却装置及配置有该冷却装置的风力发电机组进行详细描述。The pitch cabinet cooling device and the wind power generating set equipped with the cooling device according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
在变桨柜内部存在的较多电器元件,其中主要的发热部件为绝缘栅双极型晶体管(InsulatedGateBipolarTransistor,简称IGBT模块),IGBT模块持续不断发出热量导致变桨柜温度逐渐升高,最终达到报警温度,致使风力发电机组停机。因此,本实用新型实施例的变桨柜冷却装置主要针对于IGBT模块安装位置相对应的变桨柜发热部位进行冷却,保证变桨柜整体处于合理温度范围,使风力发电机组不会因为变桨柜温度过高而停机,从而提高风力发电机组的可利用率,使风力发电机组工作更持续,利用更多的风能资源,提升整机的经济效益。同时,该变桨柜冷却装置可以使变桨柜内部的电气元件处于相对低温的环境,有利于提升电器元件的稳定性与使用寿命。There are many electrical components inside the pitch cabinet, among which the main heating component is an insulated gate bipolar transistor (Insulated Gate Bipolar Transistor, referred to as the IGBT module). temperature, causing the wind turbine to shut down. Therefore, the cooling device of the pitch cabinet in the embodiment of the utility model is mainly aimed at cooling the heating part of the pitch cabinet corresponding to the installation position of the IGBT module, so as to ensure that the whole pitch cabinet is in a reasonable temperature range, so that the wind turbine will not The cabinet temperature is too high and shut down, thereby improving the availability of wind turbines, making the wind turbines work more continuously, utilizing more wind energy resources, and improving the economic benefits of the whole machine. At the same time, the pitch cabinet cooling device can keep the electrical components inside the pitch cabinet in a relatively low temperature environment, which is beneficial to improve the stability and service life of the electrical components.
本实用新型的实施例主要是基于蒸发冷却传热方式的管内冷却技术,以当地气压作为该冷却装置的工作环境,通过填充在冷却装置回路中的冷却介质在回路不同位置进行相变完成吸热与放热,进而实现对变桨柜的冷却降温。在本实用新型的实施例中,冷却介质为市售产品,最为重要的物性参数为沸点和汽化潜热,在本实施例中,该冷却介质为氟碳化合物,例如:FF31L。依据风力发电机组运行特性,结合变桨柜温度控制策略,选择的冷却介质的沸点为46℃(常压下),汽化潜热141.8J/kg。此外,冷却介质还具有高绝缘性、无毒环保,低粘度等特点。The embodiment of the utility model is mainly based on the in-pipe cooling technology of the evaporative cooling heat transfer method. The local air pressure is used as the working environment of the cooling device, and the cooling medium filled in the cooling device circuit undergoes phase change at different positions of the circuit to complete heat absorption. And release heat, and then realize the cooling of the pitch cabinet. In the embodiment of the present utility model, the cooling medium is a commercially available product, and the most important physical parameters are boiling point and latent heat of vaporization. In this embodiment, the cooling medium is a fluorocarbon compound, such as FF31L. According to the operating characteristics of the wind turbine, combined with the temperature control strategy of the pitch cabinet, the boiling point of the selected cooling medium is 46°C (at normal pressure), and the latent heat of vaporization is 141.8J/kg. In addition, the cooling medium also has the characteristics of high insulation, non-toxic and environmentally friendly, and low viscosity.
实施例一Embodiment one
下面首先介绍一下本实用新型实施例的变桨柜冷却装置,图1为本实施例中变桨柜冷却装置的结构示意主视图;图2为图1的右视图。The following first introduces the pitch cabinet cooling device of the embodiment of the utility model. Fig. 1 is a schematic front view of the structure of the pitch cabinet cooling device in this embodiment; Fig. 2 is a right view of Fig. 1 .
如图1所示,本实用新型实施例中变桨柜冷却装置主要包括集热装置20、冷凝器40、以及设置在集热装置20与冷凝器40之间的管路30,管路30包括集气管31与回液管32,上述管路30使集热装置20与冷凝器40之间形成回路,在回路内填充冷却介质。As shown in Figure 1, the pitch cabinet cooling device in the embodiment of the utility model mainly includes a heat collecting device 20, a condenser 40, and a pipeline 30 arranged between the heat collecting device 20 and the condenser 40, and the pipeline 30 includes The gas collection pipe 31 and the liquid return pipe 32, and the pipeline 30 form a circuit between the heat collection device 20 and the condenser 40, and the cooling medium is filled in the circuit.
如图2所示,集气管31与回液管32均为双管结构,这种双管结构能够使冷却介质在回路中得到更为充分的流动,使冷却效果更佳。为加强冷凝效果,在冷凝器40的一侧还安装有低功率的风扇50,在本例中,风扇50为轴流风扇。As shown in FIG. 2 , both the gas collecting pipe 31 and the liquid return pipe 32 have a double-pipe structure, and this double-pipe structure can make the cooling medium flow more fully in the circuit, so that the cooling effect is better. In order to enhance the condensation effect, a low-power fan 50 is installed on one side of the condenser 40. In this example, the fan 50 is an axial flow fan.
IGBT模块设置在变桨柜10内底部,因此,变桨柜10的发热部位为变桨柜10的底板位置,为更好的保证变桨柜10进行散热,在变桨柜10底板外侧,设置有多个散热翅片21,热源IGBT模块传出的热量通过设置在变桨柜10底板下方的散热翅片21向外扩散。同时,为了提高本实用新型实施例中变桨柜冷却装置的智能化与低能耗,在散热翅片21表面还安装有Pt100温度传感器,Pt100温度传感器对散热翅片21的温度进行实时监测,并将监测到的温度信号传递给风力发电机组的控制单元,进而通过风力发电机组远程监控系统对变桨柜冷却装置的运行情况进行实时掌控。The IGBT module is arranged at the bottom of the pitch cabinet 10. Therefore, the heating part of the pitch cabinet 10 is the bottom plate of the pitch cabinet 10. In order to better ensure the heat dissipation of the pitch cabinet 10, a There are a plurality of heat dissipation fins 21 , and the heat transmitted from the heat source IGBT module is diffused outward through the heat dissipation fins 21 arranged under the bottom plate of the pitch cabinet 10 . At the same time, in order to improve the intelligence and low energy consumption of the pitch cabinet cooling device in the embodiment of the utility model, a Pt100 temperature sensor is also installed on the surface of the cooling fin 21, and the Pt100 temperature sensor monitors the temperature of the cooling fin 21 in real time, and The monitored temperature signal is transmitted to the control unit of the wind turbine, and then the operation of the cooling device of the pitch cabinet is controlled in real time through the remote monitoring system of the wind turbine.
如图2所示,为了更好的实现热传递,集热装置20由多根热管22组成,每根热管都设置在散热翅片21的缝隙中,并且与散热翅片21紧密贴合,各热管22均与集气管31连通,当然,根据具体的设计需要,也可以将各热管22之间互相连通后统一与集气管31进行连通。同时,在本实用新型实施例中,对于热管22的形状并没有非常严格的显示,其可以为横截面为圆形、椭圆形、方形、三角形、多边形等任何形状的管状体,只要能够实现与散热翅片21的良好热传递即可。As shown in Figure 2, in order to better realize heat transfer, the heat collecting device 20 is composed of a plurality of heat pipes 22, and each heat pipe is arranged in the gap of the heat dissipation fins 21, and is closely attached to the heat dissipation fins 21, each The heat pipes 22 are all in communication with the air collection pipe 31 , of course, according to specific design requirements, the heat pipes 22 can also be connected to each other and then communicate with the air collection pipe 31 uniformly. At the same time, in the embodiment of the present utility model, the shape of the heat pipe 22 is not strictly shown, and it can be a tubular body with any shape such as a circle, an ellipse, a square, a triangle, a polygon, etc., as long as it can be realized. Good heat transfer from the cooling fins 21 is sufficient.
本实施例中变桨柜冷却装置的具体工作过程如下:The specific working process of the pitch cabinet cooling device in this embodiment is as follows:
散热翅片21将IGBT模块产生的热量传递给热管22,当热管22内的温度到达冷却介质的沸点温度50℃时,热管22内的冷却介质会发生汽化,从液态转变为气态,同时吸收大量的汽化潜热,气态的冷却介质经集气管31流入冷凝器40中,风扇50对冷凝器40进行辅助风冷。冷凝器40中的气态冷却介质遇冷后再次发生相变冷凝为液体,同时释放大量的热量。冷凝后的液体冷却介质通过回液管32再次流回到集热装置20的热管22内,完成一次冷却循环。The cooling fins 21 transfer the heat generated by the IGBT module to the heat pipe 22. When the temperature in the heat pipe 22 reaches the boiling point temperature of the cooling medium of 50°C, the cooling medium in the heat pipe 22 will vaporize and change from a liquid state to a gaseous state, while absorbing a large amount of The latent heat of vaporization, the gaseous cooling medium flows into the condenser 40 through the collector pipe 31, and the fan 50 performs auxiliary air cooling on the condenser 40. After being cooled, the gaseous cooling medium in the condenser 40 undergoes a phase change and condenses into a liquid again, releasing a large amount of heat at the same time. The condensed liquid cooling medium flows back to the heat pipe 22 of the heat collecting device 20 through the liquid return pipe 32 to complete a cooling cycle.
实施例二Embodiment two
如图3、图4所示,本实施例与实施例一的区别在于,集热装置20的结构不同。As shown in FIG. 3 and FIG. 4 , the difference between this embodiment and the first embodiment lies in that the structure of the heat collecting device 20 is different.
在本例中,集热装置20为紧紧贴合于变桨柜10发热部位的集热箱23,集热箱23为箱体结构,当然也可以为圆柱体等其他形状,只要能够实现与变桨柜10有效的热传递,同时使其内部填充的冷却装置实现汽化即可。通过与变桨柜10的接触,使变桨柜10的热量传递至集热箱23。集热箱23通过管路30与冷凝器40形成回路,其中,管路30包括集气管31与回液管32。同时,在变桨柜10与集热箱23的接触表面还安装有Pt100温度传感器,Pt100温度传感器对变桨柜10发热部位的温度进行实时监测,并将监测到的温度信号传递给风力发电机的控制单元,进而通过风力发电机的远程监控系统对变桨柜冷却装置的运行情况进行实时掌控。In this example, the heat collecting device 20 is a heat collecting box 23 tightly attached to the heating part of the pitch cabinet 10, and the heat collecting box 23 is a box structure, and of course it can also be in other shapes such as a cylinder, as long as it can be realized The effective heat transfer of the pitch cabinet 10 and the vaporization of the cooling device filled in the pitch cabinet 10 are enough. Through contact with the pitch cabinet 10 , the heat of the pitch cabinet 10 is transferred to the heat collection box 23 . The heat collection box 23 forms a loop with the condenser 40 through a pipeline 30 , wherein the pipeline 30 includes a gas collector 31 and a liquid return pipe 32 . At the same time, a Pt100 temperature sensor is also installed on the contact surface between the pitch cabinet 10 and the heat collector 23, and the Pt100 temperature sensor monitors the temperature of the heating part of the pitch cabinet 10 in real time, and transmits the monitored temperature signal to the wind generator. The control unit of the wind turbine can then control the operation of the cooling device of the pitch cabinet in real time through the remote monitoring system of the wind turbine.
另外,为了降低变桨柜冷却装置的能耗,风扇50与风力发电机控制单元之间连接有控制信号线,控制单元通过风力发电机组叶轮的旋转速度来控制风扇50的启动、低速、高速运行状态,从而使风扇50与风力发电机组的运行工况做到较好的匹配,降低系统的整体能耗。In addition, in order to reduce the energy consumption of the pitch cabinet cooling device, a control signal line is connected between the fan 50 and the wind turbine control unit, and the control unit controls the start, low speed, and high speed operation of the fan 50 through the rotation speed of the wind turbine impeller. state, so that the fan 50 can be better matched with the operating conditions of the wind power generating set, and the overall energy consumption of the system can be reduced.
本实施例中变桨柜冷却装置的具体工作过程如下:The specific working process of the pitch cabinet cooling device in this embodiment is as follows:
变桨柜10表面将IGBT模块产生的热量传递至集热箱23,当集热箱23内的温度到达冷却介质的沸点温度时,集热箱23内的冷却介质会发生汽化,从液态转变为气态,同时吸收大量的汽化潜热,气态的冷却介质经集气管31流入冷凝器40中,风扇50对冷凝器40进行辅助风冷。冷凝器40中的气态冷却介质遇冷后再次发生相变冷凝为液体,同时释放大量的热量。冷凝后的液态冷却介质通过回液管32再次流回到集热箱23内,完成一次冷却循环。The surface of the pitch change cabinet 10 transfers the heat generated by the IGBT module to the heat collection box 23. When the temperature in the heat collection box 23 reaches the boiling point temperature of the cooling medium, the cooling medium in the heat collection box 23 will vaporize and change from liquid to The gaseous state absorbs a large amount of latent heat of vaporization at the same time, and the gaseous cooling medium flows into the condenser 40 through the collecting pipe 31 , and the fan 50 performs auxiliary air cooling on the condenser 40 . After being cooled, the gaseous cooling medium in the condenser 40 undergoes a phase change and condenses into a liquid again, releasing a large amount of heat at the same time. The condensed liquid cooling medium flows back into the heat collecting tank 23 again through the liquid return pipe 32 to complete a cooling cycle.
实施例三Embodiment three
下面介绍包含上述变桨柜冷却装置的风力发电机组。The following describes the wind power generating set including the cooling device for the above-mentioned pitch cabinet.
图5为本实用新型实施例公开的一种带有变桨柜冷却装置的风力发电机组示意图,包括塔架5,在塔架5上方设置有机舱4、发电机3以及叶轮2与导流罩1,上述结构均为现有技术,在此不再赘述。Fig. 5 is a schematic diagram of a wind power generating set with a pitch cabinet cooling device disclosed in an embodiment of the present utility model, including a tower 5, and above the tower 5, an engine room 4, a generator 3, an impeller 2 and a shroud are arranged 1. The above structures are all prior art, and will not be repeated here.
如图6所示,变桨柜10设置在叶轮2的轮毂6与主轴7所构成的狭小空间内,在本实施例中,为了使变桨柜冷却装置达到更好的冷却效果,将集热装置20设置在变桨柜10发热部位,冷凝器40及风扇50设置在导流罩1内的大空间低温区,在集热装置20与冷凝器40之间,通过管路30连接形成回路,在回路内填充冷却介质。As shown in Figure 6, the pitch cabinet 10 is arranged in the narrow space formed by the hub 6 of the impeller 2 and the main shaft 7. In this embodiment, in order to achieve a better cooling effect for the pitch cabinet cooling device, the heat collecting The device 20 is arranged in the heat-generating part of the pitch cabinet 10, the condenser 40 and the fan 50 are arranged in the large space low-temperature area in the shroud 1, and the heat collecting device 20 and the condenser 40 are connected by a pipeline 30 to form a circuit. Fill the circuit with cooling medium.
这种布局安排的优点在于:一方面,能够克服由于安装位置狭小而导致的变桨柜冷却装置结构过于拥挤,使冷却介质循环过程较短,无法充分进行冷却,进而影响冷却装置对变桨柜的冷却效果的问题;另一方面,将冷凝器40设置在导流罩1内的大空间低温区,能够通过冷却介质将变桨柜10内部热量从叶轮2根部的轮毂6的小小空间有效转移到导流罩1内部空间,同时由于导流罩1内部空间温度较低,也能够有效促进冷凝器内冷却介质的液化。同时,变桨柜冷却装置结合风力发电机组的运转特性,利用风力发电机组叶轮旋转效应可以促进变桨柜冷却装置内部冷却介质液体和气体的自循环,并且一定程度上强化了冷却装置内部的冷却循环,使系统的散热效果更佳。The advantages of this layout arrangement are: on the one hand, it can overcome the overcrowded structure of the pitch cabinet cooling device due to the narrow installation location, which makes the cooling medium circulation process short and cannot fully cool, thereby affecting the cooling device's effect on the pitch cabinet. on the other hand, the condenser 40 is arranged in the large space low-temperature area in the shroud 1, and the internal heat of the pitch cabinet 10 can be effectively transferred from the small space of the hub 6 at the root of the impeller 2 through the cooling medium. Transfer to the inner space of the air guide cover 1, and at the same time, because the temperature of the inner space of the air guide cover 1 is relatively low, it can also effectively promote the liquefaction of the cooling medium in the condenser. At the same time, combined with the operating characteristics of the wind turbine, the cooling device of the pitch cabinet can promote the self-circulation of the cooling medium liquid and gas inside the cooling device of the pitch cabinet by using the rotation effect of the impeller of the wind turbine, and strengthen the cooling inside the cooling device to a certain extent. Circulation, so that the cooling effect of the system is better.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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Cited By (2)
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CN105402094A (en) * | 2015-12-03 | 2016-03-16 | 北京金风科创风电设备有限公司 | Become oar cabinet cooling device and wind generating set |
CN109578227A (en) * | 2018-11-09 | 2019-04-05 | 大唐向阳风电有限公司 | A kind of pressure cooling system for Wind turbine pitch control cabinet |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105402094A (en) * | 2015-12-03 | 2016-03-16 | 北京金风科创风电设备有限公司 | Become oar cabinet cooling device and wind generating set |
CN105402094B (en) * | 2015-12-03 | 2019-07-26 | 北京金风科创风电设备有限公司 | Pitch cabinet cooling device and wind turbine |
CN109578227A (en) * | 2018-11-09 | 2019-04-05 | 大唐向阳风电有限公司 | A kind of pressure cooling system for Wind turbine pitch control cabinet |
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