CN205124972U - South wild jujube decorticator - Google Patents
South wild jujube decorticator Download PDFInfo
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Abstract
本实用新型涉及一种南酸枣去皮机,其包括去皮装置,所述去皮装置包括:相向旋转的第一轴和第二轴;所述第一轴或所述第二轴沿其周向依次间隔设置若干凹槽和突起。本实用新型提供的南酸枣去皮机由第一轴与第二轴对滾产生的旋转解压力进行去皮,果皮清理更加彻底,且可以保持果肉完整性,同时不易混杂果皮,相对剥净率也有很大提高。
The utility model relates to a jujube peeling machine, which includes a peeling device, and the peeling device includes: a first shaft and a second shaft rotating in opposite directions; A plurality of grooves and protrusions are arranged at intervals in sequence. The southern wild jujube peeling machine provided by the utility model is peeled by the rotation pressure generated by the first shaft and the second shaft to roll, the peel is cleaned more thoroughly, and the integrity of the pulp can be maintained, and the peel is not easy to be mixed at the same time, and the relative peeling rate There is also a great improvement.
Description
技术领域technical field
本实用新型涉及食品加工技术领域,特别涉及一种南酸枣去皮机。The utility model relates to the technical field of food processing, in particular to a jujube peeling machine.
背景技术Background technique
南酸枣果是漆树科高大落叶乔木南酸枣树的果实,浆果型,果实成熟时呈金黄色或红黄色,椭圆形,果径1.6~3.5cm,果核坚硬,顶部有五个眼所以又称五眼果,果皮涩味重为较粗糙木质化,皮厚约0.5~1mm,较韧硬,果肉为乳白色或淡黄色的粘稠浆状物质,可鲜食,滋味酸中沁甜,营养丰富,可加工成南酸枣糕等营养美味的健康食品。Suanzao jujube is the fruit of the tall deciduous arbor of Anacardiaceae. It is berry-shaped, golden yellow or reddish-yellow when ripe, oval in shape, with a diameter of 1.6-3.5cm, hard core, and five eyes on the top, so it is also called Five-eyed fruit, the peel is rough and lignified with astringent taste, the thickness of the skin is about 0.5-1mm, it is tough and hard, the pulp is milky white or light yellow viscous pulp, it can be eaten fresh, the taste is sour and sweet, and it is rich in nutrition , can be processed into nutritious and delicious healthy food such as southern jujube cake.
在加工南酸枣系列食品前,需将南酸枣鲜果进行去皮、去核处理。由于南酸枣皮厚较韧硬,果肉粘稠性大等特点,目前针对南酸枣的去皮机械化程度较低,人工成本较高,造成功效低,成本高,果肉浪费大等问题,难于大规模的工业化生产,严重制约了南酸枣产业的发展。Before processing the southern wild jujube series food, the fresh fruit of southern wild jujube needs to be peeled and pitted. Due to the characteristics of thick, tough and sticky pulp of southern wild jujube, the current peeling of southern wild jujube has a low degree of mechanization and high labor costs, resulting in problems such as low efficacy, high cost, and large pulp waste, which is difficult to scale up. The industrialized production of sour jujube has seriously restricted the development of the southern wild jujube industry.
2014年06月05日提出了申请号为201420294651.1,发明创造名称为“一种南酸枣去皮机”的发明专利申请解决了上述部分问题,但其中仍然存在需要改进的地方,如果皮处理不彻底,果肉纤维易被破坏,难以保持果肉的完整性等。On June 5, 2014, the application number was 201420294651.1, and the invention patent application titled "a kind of peeling machine for southern jujube" solved some of the above problems, but there are still some areas that need improvement. If the peeling process is not thorough , the pulp fiber is easily destroyed, and it is difficult to maintain the integrity of the pulp.
发明内容Contents of the invention
本实用新型要解决的技术问题是针对上述不足,提供一种南酸枣去皮机。The technical problem to be solved by the utility model is to provide a peeling machine for jujube jujube in view of the above-mentioned deficiencies.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种南酸枣去皮机,其包括去皮装置,所述去皮装置包括:A kind of southern wild jujube peeling machine, it comprises peeling device, and described peeling device comprises:
相向旋转的第一轴和第二轴;first and second axes of opposite rotation;
所述第一轴或所述第二轴沿其周向依次间隔设置若干凹槽和突起。The first shaft or the second shaft is sequentially provided with several grooves and protrusions at intervals along its circumferential direction.
进一步的,所述的一种南酸枣去皮机,所述突起具有一尖角,所述尖角向所述第一轴或所述第二轴的旋转方向延伸。Further, in the described peeling machine for wild jujube, the protrusion has a sharp corner, and the sharp corner extends toward the rotation direction of the first shaft or the second shaft.
进一步的,所述的一种南酸枣去皮机,所述第一轴与所述第二轴之间的间隙小于南酸枣的最小直径。Further, in the peeling machine for wild jujube, the gap between the first shaft and the second shaft is smaller than the minimum diameter of wild jujube.
进一步的,所述的一种南酸枣去皮机,所述第一轴和所述第二轴为螺纹轴。Further, in the peeling machine for wild jujube, the first shaft and the second shaft are threaded shafts.
进一步的,所述的一种南酸枣去皮机,所述螺纹轴的螺纹间距为2mm-10mm,螺纹深度为2mm-8mm。Further, for the peeling machine for wild jujube, the thread pitch of the threaded shaft is 2mm-10mm, and the thread depth is 2mm-8mm.
进一步的,所述的一种南酸枣去皮机,所述第一轴与所述第二轴的中心轴线在同一平面上,所述平面与水平线呈20°-60°的夹角。Further, in the described peeling machine for wild jujube, the central axes of the first axis and the second axis are on the same plane, and the angle between the plane and the horizontal line is 20°-60°.
进一步的,所述的一种南酸枣去皮机,该去皮机还包括输果装置,所述平面与所述输果装置的若干刮条平行。Further, the described peeling machine for wild jujube also includes a fruit conveying device, and the plane is parallel to several scraping bars of the fruit conveying device.
进一步的,所述的一种南酸枣去皮机,所述平面与最接近的刮条的间距为30-80mm。Further, in the described peeling machine for wild jujube, the distance between the plane and the closest scraping strip is 30-80mm.
进一步的,所述的一种南酸枣去皮机,所述第一轴与所述第二轴的转速相同,与刮条的运动速比为1:2—1:4。Further, in the described peeling machine for wild jujube, the rotation speed of the first shaft and the second shaft are the same, and the speed ratio of the moving speed of the scraping bar is 1:2-1:4.
进一步的,所述的一种南酸枣去皮机,所述凹槽的宽度为4mm-10mm。Further, in the described peeling machine for wild jujube, the width of the groove is 4mm-10mm.
本实用新型的优点与效果是:Advantage and effect of the present utility model are:
1.本实用新型提供的南酸枣去皮机设置第一轴和第二轴,南酸枣进入第一轴和第二轴之间,由第一轴与第二轴对滾产生的旋转解压力进行去皮,果皮清理更加彻底,且可以保持果肉完整性,同时不易混杂果皮,相对剥净率也有很大提高。1. The southern jujube peeling machine provided by the utility model is provided with a first shaft and a second shaft, and the southern wild jujube enters between the first shaft and the second shaft, and the rotation and decompression generated by the first shaft and the second shaft roll against each other. Peeling, the peeling is more thorough, and the integrity of the pulp can be maintained, and the peeling is not easy to be mixed, and the relative peeling rate is also greatly improved.
2.本实用新型提供的南酸枣去皮机的去皮净率可达80%以上,日产量果肉每台可达1500kg~2000kg,每台机械可代替15~20个劳动力,提高了工作效率,节约了生产成本及管理成本,同时也保证了果实的纤维不被破坏。2. The net peeling rate of the southern wild jujube peeling machine provided by the utility model can reach more than 80%, and the daily output of pulp can reach 1500kg-2000kg per machine, and each machine can replace 15-20 laborers, which improves work efficiency. The production cost and management cost are saved, and the fiber of the fruit is not damaged.
附图说明Description of drawings
图1示出本实用新型的实施例提供的南酸枣去皮机的去皮装置中第一轴与第二轴的结构示意图;Fig. 1 shows the structural representation of the first shaft and the second shaft in the peeling device of the southern wild jujube peeling machine that the embodiment of the present invention provides;
图2示出本实用新型的实施例提供的南酸枣去皮机的结构示意图;Fig. 2 shows the structural representation of the southern jujube peeling machine that the embodiment of the present invention provides;
图3示出图2中A的局部放大图。FIG. 3 shows a partially enlarged view of A in FIG. 2 .
附图标记说明:1-机架,2-去皮装置,21-第一轴,22-第二轴,23-弹簧压板,24-凹槽,25-突起,251-尖角,3-输果装置,31-输送链条,32-刮条,33-料斗输果装置,34-输料斗,35-斗提机,4-收集装置,41-第一传送带,42-第二传送带,5-清洗装置,51-增压泵,52-第一喷头,53-第二喷头,6-间歇抖动装置,61-顶升柱体,62-限位套圈,63-弹簧,64-滚轮,65-转动凸轮盘,66-凸台。Explanation of reference signs: 1-frame, 2-peeling device, 21-first shaft, 22-second shaft, 23-spring pressing plate, 24-groove, 25-protrusion, 251-sharp angle, 3-input Fruit device, 31-conveying chain, 32-scraping strip, 33-hopper fruit conveying device, 34-conveying hopper, 35-bucket elevator, 4-collecting device, 41-first conveyor belt, 42-second conveyor belt, 5- Cleaning device, 51-booster pump, 52-first nozzle, 53-second nozzle, 6-intermittent shaking device, 61-lifting cylinder, 62-limiting ring, 63-spring, 64-roller, 65 - Turn the cam disc, 66 - Boss.
具体实施方式detailed description
为使本实用新型实施的目的、技术方案和优点更加清楚,下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行更加详细的描述。所描述的实施例是本实用新型的一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。基于本实用新型中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。下面结合附图对本实用新型的实施例进行详细说明:In order to make the purpose, technical solution and advantages of the utility model more clear, the technical solution in the utility model embodiment is described in more detail below in combination with the accompanying drawings in the utility model embodiment. The described embodiments are some, but not all, embodiments of the present invention. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present utility model. Embodiment of the utility model is described in detail below in conjunction with accompanying drawing:
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制。In describing the present invention, it should be understood that the terms "central", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal" , "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present utility model.
图2示出本实用新型的实施例提供的南酸枣去皮机的结构示意图。该南酸枣去皮机包括机架1,及设置于机架1上的去皮装置2、输果装置3、收集装置4、清洗装置5和间歇抖动装置6。Fig. 2 shows the schematic structural view of the jujube peeling machine provided by the embodiment of the present invention. The southern jujube peeling machine includes a frame 1, and a peeling device 2, a fruit conveying device 3, a collecting device 4, a cleaning device 5 and an intermittent shaking device 6 arranged on the frame 1.
输果装置3包括料斗输果装置33和刮条输果装置,料斗输果装置33包括输料斗34和斗提机35。刮条输果装置包括3个传动轴、2条输送链条31和若干刮条32,三个传动轴呈三角形分布于三角形的顶点,2条输送链条31分别设置于三个传动轴的两端组成两个平行的三角形的边,若干刮条32均匀平行设置于2条输送链条31之间,刮条32的间距根据南酸枣的大小调节设置。输果装置3的具体设置可参见前述专利申请中的技术方案。南酸枣成批倒入输料斗34中,通过斗提机35将南酸枣有序的运输至刮条输果装置掉落于若干刮条32之间并随之被输送至去皮装置2。The fruit conveying device 3 includes a hopper fruit conveying device 33 and a scraping strip fruit conveying device, and the hopper fruit conveying device 33 includes a conveying hopper 34 and a bucket elevator 35 . The scraper conveying device includes 3 transmission shafts, 2 conveying chains 31 and several scraping strips 32, the three transmission shafts are distributed in a triangle at the vertices of the triangle, and 2 conveying chains 31 are respectively arranged at the two ends of the three transmission shafts. Two parallel triangular sides, a plurality of scraping bars 32 are evenly arranged in parallel between the two conveying chains 31, and the spacing of the scraping bars 32 is adjusted and set according to the size of the wild jujube. The specific setting of the fruit delivery device 3 can refer to the technical solutions in the aforementioned patent applications. The southern wild jujube is poured into the hopper 34 in batches, and the southern wild jujube is transported to the scraping strip fruit conveying device in an orderly manner by the bucket elevator 35 and dropped between several scraping strips 32 and then transported to the peeling device 2 .
与前述专利申请不同的是,去皮装置2包括安装于支座上相向旋转的的第一轴21和第二轴22,第一轴21和第二轴22的旋转方向如图1中箭头所示。图1示出本实用新型的实施例提供的南酸枣去皮机的去皮装置中第一轴与第二轴的结构示意图,第一轴21沿其周向依次间隔设置若干凹槽24和突起25,第二轴22为普通轴结构;也可在第二轴22上设置若干凹槽24和突起25,第一轴21为普通轴结构。优选的是,第一轴21和第二轴22为螺纹轴,螺纹轴可包括梯形、三角、钝角、直角和锐角螺纹轴等。根据不同南酸枣的大小,调节凹槽24的宽度为4mm-10mm,螺纹轴的螺纹间距为2mm-10mm,其螺纹深度为2mm-8mm。每个突起25都具有一尖角251,且尖角251向第一轴或第二轴的旋转方向延伸,有利于快速、彻底地削去南酸枣的果皮,并确保其果肉的完整性。第一轴21与第二轴22之间的间隙小于南酸枣的最小直径,使削下的果皮可从第一轴21与第二轴22之间的间隙中掉落,而果肉继续随输果装置3运动。第一轴21与第二轴22的中心轴线在同一平面上,该平面与刮条32平行,与最接近的刮条32的间距为30-80mm,该平面与水平线呈20°-60°的夹角。第一轴21与第二轴22的转速相同,与刮条32的运动速比为1:2—1:4之间。去皮装置2的具体设置可参见前述专利申请中的技术方案。刮条输果装置将南酸枣输送至去皮装置2,弹簧压板23将南酸枣推向第一轴21与第二轴22之间,确保削皮成功,削下的果皮从第一轴21与第二轴22之间的间隙中掉落至收集装置4,而果肉继续随输果装置3被输送至收集装置4。输果装置3的下方设置托板(图中未示出),托板与刮条32的的间隙根绝去皮后的果肉大小调节设置,托板用于使被运输到指定位置后的刮条32之间的果肉掉落至收集装置4。Different from the aforementioned patent application, the peeling device 2 includes a first shaft 21 and a second shaft 22 that are installed on the support and rotate in opposite directions. Show. Fig. 1 shows the structural schematic view of the first shaft and the second shaft in the peeling device of the southern wild jujube peeling machine provided by the embodiment of the present invention, the first shaft 21 is successively provided with several grooves 24 and protrusions at intervals along its circumferential direction 25. The second shaft 22 is a common shaft structure; a number of grooves 24 and protrusions 25 can also be set on the second shaft 22, and the first shaft 21 is a common shaft structure. Preferably, the first shaft 21 and the second shaft 22 are threaded shafts, and the threaded shafts may include trapezoidal, triangular, obtuse-angle, right-angle, and acute-angle thread shafts. According to the size of different jujubes, the width of the adjustment groove 24 is 4mm-10mm, the thread pitch of the threaded shaft is 2mm-10mm, and the thread depth is 2mm-8mm. Each protrusion 25 has a sharp angle 251, and the sharp angle 251 extends toward the rotation direction of the first axis or the second axis, which is beneficial to quickly and thoroughly peel off the peel of the jujube and ensure the integrity of the pulp. The gap between the first shaft 21 and the second shaft 22 is less than the minimum diameter of the wild jujube, so that the peeled peel can drop from the gap between the first shaft 21 and the second shaft 22, and the pulp continues to be transported with the fruit. The device 3 moves. The central axes of the first shaft 21 and the second shaft 22 are on the same plane, the plane is parallel to the scraper 32, and the distance from the nearest scraper 32 is 30-80mm, and the plane is 20°-60° from the horizontal line angle. The rotational speeds of the first shaft 21 and the second shaft 22 are the same, and the speed ratio of the first shaft 21 and the scraper 32 is between 1:2-1:4. The specific setting of the peeling device 2 can refer to the technical solutions in the aforementioned patent applications. The fruit scraping device transports the wild jujube to the peeling device 2, and the spring pressure plate 23 pushes the wild jujube between the first shaft 21 and the second shaft 22 to ensure successful peeling. The peeled fruit peels from the first shaft 21 to the second shaft The gap between the second shafts 22 falls to the collection device 4, while the pulp continues to be transported to the collection device 4 with the fruit delivery device 3. The bottom of the fruit delivery device 3 is provided with a supporting plate (not shown in the figure), and the gap between the supporting plate and the scraping bar 32 is adjusted to eliminate the size of the pulp after peeling, and the supporting plate is used to make the scraping bar after being transported to the designated position The pulp between 32 falls to collecting device 4.
收集装置4包括平行设置的第一传送带41和第二传送带42。第一传送带41位于去皮装置2的下方,即第一轴21与第二轴22之间间隙的下方,用于承接运输从第一轴21与第二轴22之间间隙掉落的果皮,并进行收集。第二传送带42位于第一传送带41的下方,用于承接从输果装置3掉落的果肉,并进行收集。收集装置4的具体设置可参见前述专利申请中的技术方案。The collection device 4 includes a first conveyor belt 41 and a second conveyor belt 42 arranged in parallel. The first conveyor belt 41 is located below the peeling device 2, that is, below the gap between the first shaft 21 and the second shaft 22, and is used to accept and transport the peels that fall from the gap between the first shaft 21 and the second shaft 22, and collect. The second conveyor belt 42 is located below the first conveyor belt 41, and is used to accept and collect the pulp dropped from the fruit conveying device 3. For the specific arrangement of the collecting device 4, reference may be made to the technical solutions in the aforementioned patent applications.
清洗装置5包括增压泵51和由增压泵51控制的第一喷头52和第二喷头53。第一喷头52位于随输果装置3和去皮装置2的下方,用于冲洗从输果装置3掉落过程中的果肉,第二喷头53位于第二传送带42的下方,用于冲洗已掉落在第二传送带42上的果肉。清洗装置5的具体设置可参见前述专利申请中的技术方案。The cleaning device 5 includes a booster pump 51 and a first spray head 52 and a second spray head 53 controlled by the booster pump 51 . The first spray nozzle 52 is positioned under the following fruit conveying device 3 and the peeling device 2, and is used for flushing the pulp in the process of falling from the fruit conveying device 3, and the second spray nozzle 53 is positioned under the second conveyer belt 42, and is used for flushing the pulp that has been dropped from the fruit conveying device 3. The pulp that falls on the second conveyor belt 42. For the specific arrangement of the cleaning device 5, reference may be made to the technical solutions in the aforementioned patent applications.
间歇抖动装置6设置于第一传送带41下方,用于防止果皮粘于第一传动带41上,图3示出图2中A的局部放大图,其示出了间歇抖动装置6的结构示意图。间歇抖动装置6包括可被驱动上下抖动的弹性件和驱动弹性件上下抖动的转动凸轮盘65。具体的是,弹性件包括固定于机架1的限位套圈62,套接于限位套圈62并可沿上下抖动轨迹运动的顶升柱体61。顶升柱体61的上端套接于限位套圈62,其下端设置凸台66。弹簧63套接于顶升柱体61,并上下抵制于限位套圈62和凸台66,此结构有利于间歇抖动装置6上下往复抖动归位。顶升柱体61的下端设置滚轮64,转动凸轮盘65与滚轮64配合,以减小摩擦,防止部件损伤。间歇抖动装置6的具体设置可参见前述专利申请中的技术方案。The intermittent shaking device 6 is arranged below the first conveyor belt 41 to prevent the peel from sticking to the first conveyor belt 41. FIG. 3 shows a partial enlarged view of A in FIG. The intermittent shaking device 6 includes an elastic member that can be driven to shake up and down and a rotating cam plate 65 that drives the elastic member to shake up and down. Specifically, the elastic member includes a limiting collar 62 fixed to the frame 1 , and a jacking cylinder 61 that is sleeved on the limiting collar 62 and can move along a vertical shaking track. The upper end of the jacking cylinder 61 is sleeved on the limit collar 62 , and the lower end is provided with a boss 66 . The spring 63 is sleeved on the jacking cylinder 61, and is resisted up and down by the limit collar 62 and the boss 66. This structure is beneficial for the intermittent shaking device 6 to reciprocate and return to its original position. The lower end of the jacking cylinder 61 is provided with a roller 64, and the rotating cam disc 65 cooperates with the roller 64 to reduce friction and prevent parts from being damaged. For the specific setting of the intermittent shaking device 6, reference may be made to the technical solutions in the aforementioned patent applications.
以上实施例仅用以说明本实用新型的技术方案,并非用来限定本实用新型的实施范围。但凡在本实用新型的保护范围内所做的等效变化及修饰,皆应认为落入了本实用新型的保护范围内。The above embodiments are only used to illustrate the technical solutions of the present utility model, and are not used to limit the implementation scope of the present utility model. All equivalent changes and modifications made within the protection scope of the present utility model shall be deemed to fall within the protection scope of the present utility model.
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