CN205122722U - Waste lead -acid storage battery pile up neatly and device of breaking a jam - Google Patents
Waste lead -acid storage battery pile up neatly and device of breaking a jam Download PDFInfo
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- CN205122722U CN205122722U CN201520938228.5U CN201520938228U CN205122722U CN 205122722 U CN205122722 U CN 205122722U CN 201520938228 U CN201520938228 U CN 201520938228U CN 205122722 U CN205122722 U CN 205122722U
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- 239000002253 acid Substances 0.000 title claims abstract description 51
- 239000002699 waste material Substances 0.000 title claims abstract description 49
- 238000000926 separation method Methods 0.000 claims abstract description 81
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 26
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- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 229910001385 heavy metal Inorganic materials 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本实用新型涉及一种废旧铅酸蓄电池码垛与拆垛装置,用于对电池垛进行自动分离和上线;电池垛由废旧铅酸蓄电池和隔板间隔叠放多层并放置在标准托盘上形成;废旧铅酸蓄电池码垛与拆垛装置主要包括隔板夹取装置、升降装置、气动分离装置、分离辊子组、电池分离装置;隔板夹紧头沿XYZ三个方向移动并分层夹持隔板使隔板移动到隔板传送带上;气动分离装置能够将废旧铅酸蓄电池从电池垛上推离而到达分离辊子组;电池分离装置与分离辊子组对接使得分离辊子组传送过来的电池在到达电池分离装置后能够被分离间隔。拆垛过程完成废旧电池上线,且能将已经码成垛的电池逐个分离,解决了现有上线方式效率低下、处理前使电池损坏、危害人体及环境等问题。
The utility model relates to a stacking and unstacking device for waste lead-acid batteries, which is used for automatically separating and putting battery stacks on line; the battery stack is formed by stacking waste lead-acid batteries and separators in multiple layers at intervals and placing them on standard pallets ;The stacking and unstacking device of waste lead-acid batteries mainly includes a separator clamping device, a lifting device, a pneumatic separation device, a separation roller group, and a battery separation device; the clamping head of the separator moves along the three directions of XYZ and clamps in layers The separator moves the separator to the separator conveyor belt; the pneumatic separation device can push the waste lead-acid battery away from the battery stack to the separation roller group; the battery separation device docks with the separation roller group so that the batteries conveyed by the separation roller group After reaching the battery separation device, it can be separated by the compartment. The depalletizing process completes the online use of used batteries, and can separate the stacked batteries one by one, which solves the problems of low efficiency of the existing online method, battery damage before disposal, and harm to the human body and the environment.
Description
技术领域technical field
本实用新型涉及废旧物资回收处理技术领域,具体涉及对废旧铅蓄电池进行码垛与拆垛的新装置。The utility model relates to the technical field of recycling and processing waste materials, in particular to a new device for stacking and unstacking waste lead storage batteries.
背景技术Background technique
传统的废旧铅酸蓄电池上线方式有依靠人工、机械抓斗或者机械手上线等。单纯依靠人工上线的方法不仅耗资巨大,而且人易疲劳且效率低下,会严重影响到整个铅酸蓄电池回收的效率,并且电池中的铅等重金属对工人身体危害极大;而机械抓斗上线,容易破坏电池的结构,造成内部酸液的流出,腐蚀设备,污染环境,并造成废酸液这一可回收资源的浪费,也不利于电池的上盖切割分离;机械手一次只能抓一个电池,且回收的废旧电池型号规格多样,需人工摆放至合适位置,效率依然十分低下。综述现有的技术与方法,使整个再生回收过程存在回收率低、回收难度大、回收成本高等问题。The traditional methods of putting online waste lead-acid batteries rely on manual, mechanical grabbing or manipulators. The method of relying solely on manual on-line is not only costly, but also prone to fatigue and low efficiency, which will seriously affect the efficiency of the entire lead-acid battery recycling, and heavy metals such as lead in the battery are extremely harmful to workers; while mechanical grabs are on-line, It is easy to damage the structure of the battery, causing internal acid to flow out, corroding equipment, polluting the environment, and causing waste of waste acid, a recyclable resource, and is not conducive to cutting and separating the upper cover of the battery; the manipulator can only grasp one battery at a time, Moreover, the recycled used batteries are of various models and specifications, and need to be placed in a suitable position manually, which is still very inefficient. Summarizing the existing technologies and methods, there are problems such as low recovery rate, difficult recovery and high recovery cost in the whole recycling process.
发明内容Contents of the invention
本实用新型所要解决的技术问题是,针对废旧铅酸蓄电池上线既有方式存在的种种问题,提供一种废旧铅酸蓄电池码垛与拆垛装置,以全新的装置完成废旧铅酸蓄电池上线,且能将已经码成垛的电池逐个分离,较好的解决了现有上线方式效率低下、处理前使电池损坏、危害人体及环境等问题。The technical problem to be solved by the utility model is to provide a waste lead-acid battery palletizing and unstacking device for the various problems existing in the existing way of putting the waste lead-acid battery online, and complete the use of the new device to complete the online of the waste lead-acid battery, and The batteries that have been piled up can be separated one by one, which better solves the problems of low efficiency of the existing online method, damage to the battery before disposal, and harm to the human body and the environment.
为解决上述技术问题,本实用新型采用以下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种废旧铅酸蓄电池码垛与拆垛的装置,其特征在于:所述电池垛由废旧铅酸蓄电池和隔板间隔叠放多层并放置在托盘上形成;所述废旧铅酸蓄电池码垛与拆垛装置主要包括升降装置、隔板夹取装置、气动分离装置、分离辊子组、电池分离装置;其中,升降装置为中间带有可升降的搭接板的矩形六面体框架,所述搭接板用于承载电池垛;升降装置的一侧与电池垛传送带对接使得电池垛经电池垛传送带传送到升降装置处,并能在升降装置作用下被举升;在与电池垛传送带水平垂直的两侧,升降装置一侧相邻设置分离辊子组另一侧相邻设置气动分离装置,气动分离装置与分离辊子组直线相对并各自与升降装置对接,使得气动分离装置能够将由升降装置举升至底部与分离辊子组相平齐的最上一层电池从电池垛上推离而到达分离辊子组;电池分离装置与分离辊子组对接使得分离辊子组传送过来的电池在到达电池分离装置后能够被分离间隔;在升降装置的上方设置有隔板夹取装置,隔板夹取装置包括隔板夹紧头和悬空轨道,所述隔板夹紧头设置为能够在悬空轨道上沿XYZ三个方向移动并分层夹持隔板使隔板移动到与隔板夹紧头上下对应的隔板传送带上;升降装置另一侧与托盘传送带相邻设置,托盘传送带设置为当托盘上所有电池都被推入分离辊子组后,升降装置中的搭接板下降至初始位置,托盘被运送到托盘传送带上。A device for stacking and depalletizing waste lead-acid batteries, characterized in that: the battery stack is formed by stacking waste lead-acid batteries and separators in multiple layers at intervals and placed on a pallet; the waste lead-acid batteries are stacked The destacking device mainly includes a lifting device, a clapboard clamping device, a pneumatic separation device, a separation roller group, and a battery separation device; wherein, the lifting device is a rectangular hexahedron frame with a liftable lap plate in the middle, and the lap joint The board is used to carry the battery stack; one side of the lifting device is docked with the battery stack conveyor belt so that the battery stack is conveyed to the lifting device through the battery stack conveyor belt, and can be lifted under the action of the lifting device; On one side of the lifting device, a separation roller group is adjacently arranged on the other side, and a pneumatic separation device is adjacent to the other side. The pneumatic separation device is directly opposite to the separation roller group and is respectively docked with the lifting device, so that the pneumatic separation device can lift the lifting device to the bottom. The uppermost layer of batteries that is flush with the separation roller group is pushed away from the battery stack to reach the separation roller group; the battery separation device is docked with the separation roller group so that the batteries delivered by the separation roller group can be separated after reaching the battery separation device A clapboard clamping device is provided above the lifting device, and the clapboard clamping device includes a clapboard clamping head and a suspended track, and the clapboard clamping head is set to be able to move along the three directions of XYZ on the suspended track and The separator is clamped in layers to move the separator to the separator conveyor belt corresponding to the upper and lower sides of the separator clamping head; the other side of the lifting device is set adjacent to the pallet conveyor belt, and the pallet conveyor belt is set so that when all the batteries on the pallet are pushed into After the roller group is separated, the overlapping plate in the lifting device is lowered to the initial position, and the pallet is transported to the pallet conveyor belt.
上述技术方案中,隔板夹取装置中,所述悬空轨道为工字型轨道,该工字型轨道由支架支持而悬空;工字型轨道的中间轨夹置于相平行的两端导轨之间,在中间轨上设置隔板夹紧头,该隔板夹紧头与伸缩气缸相连并能够随伸缩气缸伸缩而沿竖直方向所在的Z向做上下运动;在其中一端导轨上设置中间轨驱动电机,该中间轨电机转动可带动中间轨沿两端导轨移动进而带动隔板夹紧头沿水平X向运动;隔板夹紧头自身在电机驱动下沿中间轨水平Y向移动。In the above technical solution, in the clapboard clamping device, the suspended track is an I-shaped track, and the I-shaped track is supported by a bracket and suspended in the air; the middle rail of the I-shaped track is sandwiched between the parallel two-end guide rails In between, the clapboard clamping head is set on the middle rail, the clapboard clamping head is connected with the telescopic cylinder and can move up and down along the Z direction where the vertical direction is along with the telescopic cylinder expansion and contraction; the middle rail is set on one end of the guide rail Drive the motor, the rotation of the middle rail motor can drive the middle rail to move along the guide rails at both ends, and then drive the clapboard clamping head to move in the horizontal X direction; the clapboard clamping head itself moves along the middle rail horizontally in the Y direction under the drive of the motor.
上述技术方案中,升降装置主要由四个中空的立柱间隔连接而形成具有四个竖直棱柱的矩形六面体框架;四个升降机分别设置在四个立柱的中空空间内;四个升降机之间通过底部的搭接板固定连接且搭接板能随升降机做Z向上下运动,使得当电池垛被传送到搭接板上后能够随电池上线过程而调整电池上线拆垛的高度;位于同一侧的立柱中,相邻的两个升降机通过一根传动轴连接而同步升级,相对两侧的传动轴之间另外安置连接一个中间传动轴,该中间传动轴两端各通过一个锥齿轮副与相对两侧的传动轴啮合传动;相对两侧的传动轴中,其中一侧的传动轴在锥齿轮副前端设置电机作为升降机动力源。In the above technical solution, the lifting device is mainly composed of four hollow columns connected at intervals to form a rectangular hexahedron frame with four vertical prisms; the four lifts are respectively arranged in the hollow spaces of the four columns; the four lifts pass through the bottom The overlapping plate is fixedly connected and the overlapping plate can move Z up and down with the elevator, so that when the battery stack is transferred to the overlapping plate, the height of the battery on-line unstacking can be adjusted along with the battery on-line process; the column on the same side Among them, two adjacent elevators are connected by a transmission shaft to upgrade synchronously, and an intermediate transmission shaft is installed and connected between the transmission shafts on the opposite sides. The drive shafts on the opposite sides are meshed for transmission; among the drive shafts on opposite sides, one of the drive shafts is equipped with a motor at the front end of the bevel gear pair as the power source of the elevator.
上述技术方案中,所述分离辊子组主要由滚筒和双排滚子链传动装置组成,滚筒之间由双排滚子链串联而传动,滚筒的侧端分别设置正转电机和反转电机,正转电机和反转电机各自与双排滚子链传动装置之间均设置一个行星减速器;滚筒上表面与电池垛最上层隔板上表面相平齐,在气动分离装置将电池推到滚筒上面后,正转电机带动滚筒正转将紧邻滚筒的第一排电池依次传送到后续传送装置上,且在将第一排电池全部传到后续传送装置上后,反转电机带动滚筒反转使第二排电池与第一排电池分开;等到第一排电池被后续传送装置传送离开之后,滚筒再正转完成第二排电池的上线,如此反复,直到完成所有电池的上线。In the above technical solution, the separation roller group is mainly composed of a roller and a double-row roller chain transmission device, and the rollers are driven in series by a double-row roller chain, and the side ends of the rollers are respectively provided with a forward motor and a reverse motor. A planetary reducer is set between the forward rotation motor and the reverse rotation motor and the double-row roller chain transmission device; the upper surface of the roller is flush with the upper surface of the uppermost separator of the battery stack, and the battery is pushed to the roller by the pneumatic separation device. After the above, the forward rotation motor drives the drum to rotate forward to transmit the first row of batteries next to the drum to the subsequent transmission device in turn, and after all the first row of batteries are transmitted to the subsequent transmission device, the reverse motor drives the drum to reverse to make The second row of batteries is separated from the first row of batteries; after the first row of batteries is conveyed away by the subsequent conveying device, the drum rotates forward again to complete the on-line of the second row of batteries, and so on until all the batteries on-line are completed.
上述技术方案中,气动分离装置由直线轴承、分离气缸、L型支架、推板连接组成;L型支架固定设置且在该L型支架的竖直面上固定设置有直线轴承;分离气缸的推杆穿过L型支架通孔后固定在推板上,推板的导杆穿过所述直线轴承并能在分离气缸的推杆作用下在直线轴承中滑动,电池垛最上层的电池总是与所述推板高度相平齐,使得当气缸推杆伸长时带动推板一起向电池垛方向移动,将电池垛最上层的电池推到分离辊子组上。In the above technical solution, the pneumatic separation device is composed of a linear bearing, a separation cylinder, an L-shaped bracket, and a push plate; The rod is fixed on the push plate after passing through the through hole of the L-shaped bracket. The guide rod of the push plate passes through the linear bearing and can slide in the linear bearing under the action of the push rod of the separation cylinder. The battery on the top layer of the battery stack is always It is flush with the height of the push plate, so that when the push rod of the cylinder is extended, it drives the push plate to move toward the battery stack, and pushes the uppermost battery of the battery stack onto the separation roller group.
上述技术方案中,变速传送带作为后续电池分离装置,从分离辊子组目的端外围与分离辊子组紧邻对接;所述变速传送带由低速传送带和高速传送带直线串联构成,各传送带驱动端均连接单独的电机与行星减速器;当电池由分离辊子组到达变速传送带上被传送时,在低速传动带和高速传送带交界处电池之间的间距被拉开;所述低速传动带与所述分离辊子组对接。In the above technical solution, the variable-speed conveyor belt is used as a follow-up battery separation device, and is closely connected to the separation roller group from the periphery of the separation roller group's destination end; the variable-speed conveyor belt is composed of a low-speed conveyor belt and a high-speed conveyor belt in series, and each conveyor belt driving end is connected to a separate motor With the planetary reducer; when the battery is transferred from the separation roller group to the variable speed conveyor belt, the distance between the batteries at the junction of the low speed transmission belt and the high speed transmission belt is opened; the low speed transmission belt is docked with the separation roller group.
上述技术方案中,电池垛中,托盘放在最下面,倒数第二层为废旧铅酸蓄电池,上面放置隔板,以此类推,每一层废旧铅酸蓄电池用隔板分开;所述隔板底面设置矮柱,所述矮柱高度稍大于所述废旧铅酸蓄电池高度。In the above technical scheme, in the battery stack, the tray is placed at the bottom, the penultimate layer is the waste lead-acid battery, and the separator is placed on it, and so on, each layer of waste lead-acid battery is separated by a separator; the separator A short post is arranged on the bottom surface, and the height of the short post is slightly greater than the height of the waste lead-acid battery.
采用上述码垛与拆垛装置进行废旧铅酸蓄电池上线方法,其特征在于:Using the above-mentioned palletizing and depalletizing device to carry out the online method of waste lead-acid batteries is characterized in that:
首先,依靠人工或机械手将废旧铅酸蓄电池堆放在托盘上,电池与电池之间用隔板隔开,按此方法将电池多层叠放;First, rely on manual or mechanical hands to stack the waste lead-acid batteries on the pallet, and separate the batteries with separators, and stack the batteries in multiple layers according to this method;
之后,将电池垛搬运至电池垛传送带,经电池垛传送带被传送至升降装置处;升降装置带动电池垛升高使最上层的废旧铅酸蓄电池始终保持与气动分离装置以及分离辊子组相平,气动分离装置将最上层电池推送到分离辊子组上;Afterwards, the battery stack is transported to the battery stack conveyor belt, and then transported to the lifting device through the battery stack conveyor belt; the lifting device drives the battery stack up to keep the top waste lead-acid battery level with the pneumatic separation device and the separation roller group. The pneumatic separation device pushes the uppermost battery to the separation roller set;
之后,气动分离装置的推动气缸缩回,电池垛上层隔板空置,隔板夹取装置开始工作:隔板夹紧头运动到该空置隔板的正上方,将隔板夹紧并运送到隔板传送带上,之后隔板夹紧头松开,隔板被隔板传送带传送到指定位置码垛,方便下次使用;After that, the push cylinder of the pneumatic separation device is retracted, the upper separator of the battery stack is empty, and the separator clamping device starts to work: the separator clamping head moves to the top of the empty separator, clamps the separator and transports it to the separator. After that, the clapboard clamping head is released, and the clapboard is transported to the designated position by the clapboard conveyor belt for stacking, which is convenient for the next use;
在电池被推送到分离辊子组后,隔板夹紧头工作的同时,分离辊子组通过控制两个电机的正转与反转来完成电池的上线:在气动分离装置将电池推到滚筒上面后,滚筒正转将紧邻滚筒的第一排电池依次传送到后续传送装置上,且在将第一排电池全部传到后续传送装置上后,滚筒反转使第二排电池与第一排电池分开;等到第一排电池被后续传送装置传送离开之后,上线传送带正转完成第二排电池的上线,如此反复,直到完成所有电池的拆垛和上线;After the battery is pushed to the separation roller group, while the separator clamping head is working, the separation roller group completes the battery on-line by controlling the forward and reverse rotation of the two motors: after the pneumatic separation device pushes the battery onto the roller , the roller rotates forward to transfer the first row of batteries next to the roller to the subsequent conveying device in turn, and after transferring all the first row of batteries to the subsequent conveying device, the roller reverses to separate the second row of batteries from the first row of batteries ;After the first row of batteries is sent away by the follow-up conveyor, the on-line conveyor belt rotates forward to complete the on-line of the second row of batteries, and so on until all the batteries are unstacked and on-line;
在电池上线之后,依靠后续的电池分离装置来完成电池的分离:当电池在电池分离装置上被传送时,电池之间的间距由于两个传送带的速度差距被拉开,方便后续电池的检测与切割。After the battery is on the line, rely on the subsequent battery separation device to complete the separation of the battery: when the battery is conveyed on the battery separation device, the distance between the batteries is opened due to the speed difference between the two conveyor belts, which is convenient for subsequent battery detection and cutting.
由此,本实用新型提供一种废旧铅酸蓄电池码垛与拆垛方法及装置。对铅酸蓄电池简单地分类,按一定规则整齐码放在特制的隔板上,组成电池垛。通过本实用新型装置,将电池垛上的电池全部推送到滚筒上,然后通过变速传送带使电池拉开到合适距离,方便电池的检测与切割,同时把推送完一层电池剩下的隔板逐个取走并按规则码放整齐,方便下次使用。即完成了废旧铅酸蓄电池的码垛与拆垛过程。Therefore, the utility model provides a method and device for stacking and unstacking waste lead-acid batteries. Simply classify lead-acid batteries, and place them neatly on special separators according to certain rules to form battery stacks. Through the device of the utility model, all the batteries on the battery stack are pushed onto the roller, and then the batteries are pulled to a suitable distance through the variable speed conveyor belt, which is convenient for the detection and cutting of the batteries, and at the same time, the remaining separators after pushing a layer of batteries are pushed one by one Take it away and put it neatly according to the rules for the next use. That is to say, the stacking and unstacking process of waste lead-acid batteries is completed.
相对于现有技术,本实用新型产生的有益效果是:1对铅酸蓄电池简单地分类,按一定规则整齐码放在特制的隔板上,组成电池垛。相对于传统混合废旧铅酸蓄电池的处理方式而言,对废旧铅酸蓄电池进行了合理的分类,降低了码垛时的技术要求、减少了工作量、提高了工作效率;2.在拆垛时进行了科学合理的设计,使电池有序的被推送上线、分离;3.隔板和托盘有序地分离,方便隔板与电池的依次同时传送,从而极大地克服了传统电池上线的效率低下的问题。Compared with the prior art, the beneficial effects produced by the utility model are as follows: 1. The lead-acid batteries are simply classified and neatly stacked on a special separator according to certain rules to form a battery stack. Compared with the traditional treatment of mixed waste lead-acid batteries, the waste lead-acid batteries are classified reasonably, which reduces the technical requirements for palletizing, reduces the workload, and improves work efficiency; 2. When unstacking Scientific and reasonable design is carried out, so that the batteries are pushed online and separated in an orderly manner; 3. The partitions and trays are separated in an orderly manner, which facilitates the sequential and simultaneous transmission of the partitions and batteries, thus greatly overcoming the low efficiency of the traditional battery on-line The problem.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求所界定的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the technical field can easily think of changes within the technical scope disclosed by the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
附图说明Description of drawings
图1为本实用新型实施例的废旧铅酸蓄电池码垛与拆垛装置总体结构示意图;Fig. 1 is the overall structure schematic diagram of the stacking and unstacking device of the waste lead-acid battery of the utility model embodiment;
图2为本实用新型电池垛的结构示意图;Fig. 2 is a structural schematic diagram of the battery stack of the utility model;
图3为本实用新型升降装置的结构示意图;Fig. 3 is the structural representation of the lifting device of the utility model;
图4为本实用新型气动分离装置的结构示意图;Fig. 4 is the structural representation of the utility model pneumatic separation device;
图5为本实用新型隔板分离装置的结构示意图;Fig. 5 is a structural schematic diagram of the partition separating device of the present invention;
图6为本实用新型电池上线装置的结构示意图;Fig. 6 is a schematic structural view of the battery on-line device of the present invention;
图7为本实用新型电池分离装置的结构示意图。Fig. 7 is a schematic structural diagram of the battery separation device of the present invention.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下通过具体实施例并结合附图1~7,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below through specific embodiments and in conjunction with accompanying drawings 1-7. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1~7为根据本实用新型实施的废旧铅酸蓄电池码垛与拆垛装置,用于对由废旧铅酸蓄电池10和四柱隔板11间隔叠放多层并堆放在托盘12上形成的电池垛6进行自动分离和拆垛并对电池进行上线;所述废旧铅酸蓄电池码垛与拆垛装置主要包括隔板夹取装置1、升降装置4、气动分离装置3、分离辊子组7、电池分离装置8;其中,升降装置4的一侧与电池垛传送带5对接使得电池垛6经电池垛传送带5传送到升降装置4处,升降装置4将最上一层的电池底部高度升举至与分离辊子组7相平;升降装置4与电池垛传送带5相垂直的两侧分别设置有分离辊子组7和气动分离装置3,气动分离装置3与分离辊子组7直线相对并各自与升降装置4对接,使得气动分离装置3能够将最上层的废旧铅酸蓄电池从电池垛6上推离而到达分离辊子组7;电池分离装置在分离辊子组7外围与分离辊子组7传送方向相垂直的水平对接,使得分离辊子组7传送过来的电池在到达电池分离装置后能够被分离间隔;在升降装置4的上方设置有隔板夹取装置1,隔板夹取装置1包括隔板夹紧头30和悬空轨道,所述隔板夹紧头30设置为能够在悬空轨道上沿XYZ三个方向移动,在电池垛6最上层电池被推入分离辊子组7并且分离气缸推杆收回后,隔板夹紧头30夹持电池垛6中最上层四柱隔板11并将四柱隔板11移动到隔板传送带2上;所述托盘传送带9与升降装置4相邻对接设置,当托盘12上所有电池都被推入分离辊子组7后,升降装置4中承载电池跺6的搭接板21下降至初始位置,托盘12被运送到托盘传送带9上。Figures 1 to 7 are palletizing and unstacking devices for waste lead-acid batteries implemented according to the utility model, which are used for stacking multiple layers of waste lead-acid batteries 10 and four-column separators 11 at intervals and stacking them on pallets 12. The battery stack 6 is automatically separated and unstacked and the battery is put on the line; the waste lead-acid battery stacking and unstacking device mainly includes a separator clamping device 1, a lifting device 4, a pneumatic separation device 3, a separation roller group 7, Battery separation device 8; wherein, one side of the lifting device 4 is docked with the battery stack conveyor belt 5 so that the battery stack 6 is conveyed to the lifting device 4 through the battery stack conveyor belt 5, and the lifting device 4 lifts the height of the bottom of the battery on the top layer to the same level as The separation roller group 7 is flat; the lifting device 4 is provided with a separation roller group 7 and a pneumatic separation device 3 on both sides perpendicular to the battery stack conveyor belt 5, and the pneumatic separation device 3 is linearly opposite to the separation roller group 7 and is respectively connected to the lifting device 4 Docking, so that the pneumatic separation device 3 can push the uppermost waste lead-acid battery away from the battery stack 6 to reach the separation roller group 7; Docking, so that the batteries delivered by the separation roller group 7 can be separated and spaced after reaching the battery separation device; a separator clamping device 1 is arranged above the lifting device 4, and the separator clamping device 1 includes a separator clamping head 30 and the suspended track, the separator clamping head 30 is set to be able to move along the three directions of XYZ on the suspended track, after the battery on the top layer of the battery stack 6 is pushed into the separation roller group 7 and the push rod of the separation cylinder is retracted, the separator The clamping head 30 clamps the uppermost four-column separator 11 in the battery stack 6 and moves the four-column separator 11 onto the separator conveyor belt 2; After being pushed into the separation roller group 7, the lap plate 21 carrying the battery pack 6 in the lifting device 4 descends to the initial position, and the pallet 12 is transported to the pallet conveyor belt 9.
标准托盘12优选采用标准托盘,如此可使得本实用新型具有较广的适用性。The standard pallet 12 preferably adopts a standard pallet, which can make the utility model have wider applicability.
如图1~5,隔板夹取装置1设置的悬空轨道为工字型轨道,该工字型轨道由立柱Ⅱ28而悬空;工字型轨道的导轨Ⅱ29上设置隔板夹紧头30,该隔板夹紧头30与伸缩气缸31相连,可在夹持或卸掉四柱隔板11后随伸缩气缸31沿竖直方向所在的Z向做上下运动;导轨Ⅱ29夹置于导轨Ⅰ26上且在导轨Ⅱ29上设置电机Ⅱ27,电机Ⅱ27转动时可带动导轨Ⅱ29进而带动隔板夹紧头30沿水平X向运动(假设与电池垛传送带5相平行的水平方向为X正向);同理,隔板夹紧头30在另一电机32驱动下沿导轨Ⅱ29水平移动为Y向,电机32设置在隔板夹紧头30上。隔板夹紧头30可采用气动夹持也可以采用电动夹持,本领域常规技术手段可实现的夹紧方式均可。由此,隔板夹取装置1的隔板夹紧头30可做X,Y,Z三个方向的运动。当电池垛最上层的废旧铅酸蓄电池10被推到分离辊子组7上后,位于电池垛6最上层的四柱隔板11空置,隔板夹紧头30通过控制X,Y,Z方向移动而移动到该四柱隔板11的正上方,将其夹紧,将四柱隔板11夹紧后运送到隔板传送带2上后,隔板夹紧头30松开,四柱隔板11被传送到指定位置码垛,方便下次使用。As shown in Figures 1 to 5, the suspended track provided by the clapboard clamping device 1 is an I-shaped track, and the I-shaped track is suspended in the air by the column II28; the clapboard clamping head 30 is arranged on the guide rail II29 of the I-shaped track. The clapboard clamping head 30 is connected with the telescopic cylinder 31, and can move up and down with the telescopic cylinder 31 along the Z direction where the vertical direction is located after clamping or removing the four-column clapboard 11; the guide rail II29 is clamped on the guide rail I26 and The motor II 27 is set on the guide rail II 29, and when the motor II 27 rotates, it can drive the guide rail II 29 and then drive the clapboard clamping head 30 to move along the horizontal X direction (assuming that the horizontal direction parallel to the battery stack conveyor belt 5 is the X positive direction); similarly, the separator The panel clamping head 30 is driven by another motor 32 to move horizontally along the guide rail II 29 in the Y direction, and the motor 32 is arranged on the partition clamping head 30 . The clapboard clamping head 30 can be clamped pneumatically or electrically, and any clamping method that can be realized by conventional technical means in the art can be used. Thus, the separator clamping head 30 of the separator clamping device 1 can move in three directions of X, Y and Z. After the waste lead-acid battery 10 on the top layer of the battery stack is pushed onto the separation roller group 7, the four-column separator 11 on the uppermost layer of the battery stack 6 is left empty, and the separator clamping head 30 is moved by controlling the X, Y, and Z directions. Move to the top of the four-column partition 11 and clamp it. After the four-column partition 11 is clamped and transported to the partition conveyor belt 2, the partition clamping head 30 is released, and the four-column partition 11 is conveyed to the designated Position stacking, convenient for next use.
如图3,升降装置4由立柱Ⅰ20、传动轴Ⅰ13、搭接板21、电机14、行星减速器15、锥齿轮16、传动轴17以及锥齿轮18连接而成矩形框架;升降机19设置在各立柱Ⅰ20内,搭接板21固定连接在升降机19上并可随升降机19做Z向上下运动;传动轴Ⅰ13设置在相邻的立柱Ⅰ20之间用于加固,并通过行星减速器15、锥齿轮16、传动轴17以及锥齿轮18带动另一边的升降机升降;电池垛6被传送到升降装置4的搭接板21上,可随升降机19做上下运动而调整上线高度。As shown in Figure 3, the lifting device 4 consists of a column I20, a drive shaft I13, a lap plate 21, a motor 14. Planetary reducer 15. Bevel gear 16. Transmission shaft 17 and bevel gear 18 are connected to form a rectangular frame; the elevator 19 is arranged in each column I20, and the lap plate 21 is fixedly connected to the elevator 19 and can move Z up and down with the elevator 19; the transmission shaft I13 is arranged between adjacent columns I20 for For reinforcement, and through planetary reducer 15, bevel gear 16. Transmission shaft 17 and bevel gear 18 drives the elevator on the other side to go up and down; the battery stack 6 is sent to the lap plate 21 of the lifting device 4, and can be moved up and down with the elevator 19 to adjust the upper line height.
如图6,所述分离辊子组7为传送带、辊道或辊子等易于推送电池的装置,优选由滚筒Ⅰ33、电机Ⅲ35、行星减速器34、电机37以及双排滚子链36组成,滚筒Ⅰ33由电机Ⅲ35控制做正转,电机37控制反转,行星减速器34以及双排滚子链36作为传动部分;滚筒Ⅰ33与电池垛6最上层四柱隔板11相平,设置为在气动分离装置3将电池推到滚筒Ⅰ33上面后,电机Ⅲ35带动滚筒Ⅰ33正转将紧邻传送带的第一排电池依次传送到后续传送装置上,且在将第一排电池全部传到后续传送装置上后,电机Ⅵ37滚筒Ⅰ33反转使第二排电池与第一排电池分开;等到第一排电池被后续传送装置传送离开之后,滚筒Ⅰ33正转完成第二排电池的上线,如此反复,直到完成所有电池的上线。As shown in Figure 6, the separation roller group 7 is a device that is easy to push the battery such as a conveyor belt, a roller table or a roller, and is preferably composed of a drum I33, a motor III35, a planetary reducer 34, a motor 37 and the double-row roller chain 36 are formed, and the cylinder I 33 is controlled by the motor III 35 to rotate forward, and the motor 37 controls reverse rotation, the planetary reducer 34 and the double-row roller chain 36 are used as the transmission part; the roller I33 is level with the uppermost four-column separator 11 of the battery stack 6, and is set so that after the pneumatic separation device 3 pushes the battery onto the roller I33 , the motor III35 drives the roller I33 to rotate forward to transmit the first row of batteries next to the conveyor belt to the subsequent conveying device in turn, and after the first row of batteries are all transferred to the subsequent conveying device, the motor VI37 and the roller I33 reverse to make the second row The battery is separated from the first row of batteries; after the first row of batteries is conveyed away by the subsequent conveying device, the drum I33 rotates forward to complete the on-line of the second row of batteries, and so on until all the batteries on-line are completed.
如图4,气动分离装置3由直线轴承22、分离气缸23、L型支架24、推板25组成;推板25的导杆穿过直线轴承22并能在直线轴承22中滑动,直线轴承22固定在L型支架24上,分离气缸23的推杆穿过L型支架24后固定在推板25上,当气缸推杆伸长时推板25随气缸推杆一起伸长,直线轴承22起到定向的作用。分离气缸23推杆伸长之后将电池垛6最上层的电池推到分离辊子组7上。As shown in Figure 4, the pneumatic separation device 3 is composed of a linear bearing 22, a separation cylinder 23, an L-shaped support 24, and a push plate 25; the guide rod of the push plate 25 passes through the linear bearing 22 and can slide in the linear bearing 22, and the linear bearing 22 Fixed on the L-shaped bracket 24, the push rod of the separation cylinder 23 passes through the L-shaped bracket 24 and is fixed on the push plate 25. When the cylinder push rod is extended, the push plate 25 extends together with the cylinder push rod, and the linear bearing 22 to the directional effect. The battery on the uppermost layer of the battery stack 6 is pushed onto the separation roller group 7 after the separation cylinder 23 push rods are extended.
如图7,变速传送带8作为后续电池分离装置,从外围与辊子分离组7的运送目的端紧邻,所述变速传送带8由低速滚筒39、高速滚筒38、双排滚子链42、双排滚子链45、电机41、电机44、行星减速器40、行星减速器43组成;电机41控制低速滚筒39,电机44控制高速滚筒38,且电机44的转速比电机41的转速高;当电池在变速传送带8上被传送时,电池之间的间距被拉开,方便后续电池的检测与切割。As shown in Figure 7, the variable speed conveyor belt 8 is used as a follow-up battery separation device, and is adjacent to the delivery destination of the roller separation group 7 from the periphery. 42. Double row roller chain 45. Motor 41. Motor 44. Planetary reducer 40. Planetary reducer 43 components; motor 41 controls the low-speed drum 39, the motor 44 controls the high-speed drum 38, and the motor 44 speed ratio motor The rotation speed of 41 is high; when the batteries are conveyed on the variable speed conveyor belt 8, the distance between the batteries is opened to facilitate the detection and cutting of the subsequent batteries.
如图2,电池垛6由托盘12、四柱隔板11和废旧铅酸蓄电池10组成。托盘12放在最下面,在其上面放上废旧铅酸蓄电池10,每一层废旧铅酸蓄电池10用四柱隔板11分开,如此将电池堆放4~5层或根据需要的更多层就完成了电池的码垛。As shown in FIG. 2 , the battery stack 6 is composed of a pallet 12 , a four-column separator 11 and a waste lead-acid battery 10 . The tray 12 is placed at the bottom, and waste lead-acid batteries 10 are placed on top of it. Each layer of waste lead-acid batteries 10 is separated by a four-column partition 11. In this way, the batteries are stacked in 4 to 5 layers or more layers as required. Palletizing of batteries.
采用上述码垛与拆垛装置进行废旧铅酸蓄电池上线的具体工作步骤如下:The specific working steps of using the above palletizing and depalletizing device to carry out the waste lead-acid battery on-line are as follows:
电池垛6依靠人工或机械手将废旧铅酸蓄电池10堆放在托盘12上,电池与电池之间用四柱隔板11隔开,按此方法将电池叠层码放,优选码放4~5层。The battery stack 6 relies on manpower or manipulators to stack the waste lead-acid batteries 10 on the tray 12, and the batteries are separated by four-column separators 11. According to this method, the batteries are stacked, preferably 4 to 5 layers.
用叉车或其他设备将电池垛6搬运至电池垛传送带5,使其被传送至升降装置4处。升降装置4可带动电池垛6升高使最上层的废旧铅酸蓄电池10与气动分离装置3相平,分离气缸23伸长将最上层电池推送到分离辊子组7上。分离气缸23缩回之后上层四柱隔板11空置,隔板夹取装置1开始工作:可以做X,Y,Z方向运动的隔板夹紧头30运动到四柱隔板11的正上方,将其夹紧,将四柱隔板11运送到隔板传送带2上,隔板夹紧头30松开,四柱隔板11被隔板传送带2传送到指定位置码垛,方便下次使用。Use a forklift or other equipment to transport the battery stack 6 to the battery stack conveyor belt 5, so that it is transported to the lifting device 4. The lifting device 4 can drive the battery stack 6 to rise so that the topmost waste lead-acid battery 10 is level with the pneumatic separation device 3, and the separation cylinder 23 is extended to push the topmost battery to the separation roller group 7. After the separation cylinder 23 is retracted, the upper four-column partition 11 is empty, and the partition clamping device 1 starts to work: the partition clamping head 30 capable of moving in X, Y, and Z directions moves to the top of the four-column partition 11, and then Clamping, the four-column partition 11 is transported to the partition conveyor belt 2, the partition clamping head 30 is released, and the four-column partition 11 is transferred to the designated position by the partition conveyor belt 2 for stacking, which is convenient for the next use.
分离辊子组7通过控制电机Ⅲ35的正转与反转来完成电池的上线。电池被推上分离辊子组7,电机Ⅲ35正转将第一排电池送上与分离辊子组7传送方向垂直的变速传送带8上,电机Ⅲ35反转,使第一排电池与第二排电池分隔开,待第一排电池被传送之后,电机Ⅵ37再次正转,将第二排电池送上变速传送带8,如此循环,完成全部电池的上线。The separation roller group 7 completes the battery on-line by controlling the forward rotation and reverse rotation of the motor III35. The battery is pushed onto the separating roller set 7, the motor III35 forwardly rotates to send the first row of batteries onto the variable speed conveyor belt 8 perpendicular to the conveying direction of the separating roller set 7, and the motor III35 reverses to separate the first row of batteries from the second row of batteries. Separated, after the first row of batteries is conveyed, the motor Ⅵ37 rotates forward again, and the second row of batteries is sent to the variable speed conveyor belt 8, so that the cycle is completed to complete the on-line of all batteries.
电池的分离依靠变速传送带8来完成。电机41控制低速滚筒39,电机44控制高速滚筒38,且电机44的转速比电机41的转速高。当电池在变速传送带8上被传送时,电池之间的间距由于两个传送带的速度差距被拉开,方便后续电池的检测与切割。The separation of batteries relies on the variable speed conveyor belt 8 to complete. motor 41 controls the low-speed drum 39, the motor 44 controls the high-speed drum 38, and the motor 44 speed ratio motor 41 revs high. When the batteries are conveyed on the variable-speed conveyor belt 8, the distance between the batteries is opened due to the speed difference between the two conveyor belts, which facilitates the detection and cutting of the subsequent batteries.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求所界定的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the technical field can easily think of changes within the technical scope disclosed by the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106629088A (en) * | 2016-12-22 | 2017-05-10 | 杭州娃哈哈精密机械有限公司 | Truss robot stacking work station structure and use method thereof |
CN112290101A (en) * | 2020-11-20 | 2021-01-29 | 苏州凌威新能源科技有限公司 | Battery disassembling device |
EP3960669A1 (en) * | 2020-08-28 | 2022-03-02 | G.J. Hollestelle Beheer B.V. | Stack manipulating system and corresponding method |
EP4112500A4 (en) * | 2020-02-26 | 2024-03-27 | Murata Machinery, Ltd. | Battery inspection system |
-
2015
- 2015-11-20 CN CN201520938228.5U patent/CN205122722U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106629088A (en) * | 2016-12-22 | 2017-05-10 | 杭州娃哈哈精密机械有限公司 | Truss robot stacking work station structure and use method thereof |
CN106629088B (en) * | 2016-12-22 | 2019-02-15 | 杭州娃哈哈精密机械有限公司 | A kind of truss robot stacking work station structure and its application method |
EP4112500A4 (en) * | 2020-02-26 | 2024-03-27 | Murata Machinery, Ltd. | Battery inspection system |
EP3960669A1 (en) * | 2020-08-28 | 2022-03-02 | G.J. Hollestelle Beheer B.V. | Stack manipulating system and corresponding method |
WO2022043462A1 (en) * | 2020-08-28 | 2022-03-03 | G.J. Hollestelle Beheer B.V. | Stack manipulating system and corresponding method |
US12110196B2 (en) | 2020-08-28 | 2024-10-08 | G.J. Hollestelle Beheer B.V. | Stack manipulating system and corresponding method |
CN112290101A (en) * | 2020-11-20 | 2021-01-29 | 苏州凌威新能源科技有限公司 | Battery disassembling device |
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