CN205109953U - A rotary table type automatic spraying production line for rubber strips - Google Patents
A rotary table type automatic spraying production line for rubber strips Download PDFInfo
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- CN205109953U CN205109953U CN201520903879.0U CN201520903879U CN205109953U CN 205109953 U CN205109953 U CN 205109953U CN 201520903879 U CN201520903879 U CN 201520903879U CN 205109953 U CN205109953 U CN 205109953U
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- 238000005507 spraying Methods 0.000 title claims abstract description 82
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 96
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims abstract description 14
- 239000002390 adhesive tape Substances 0.000 claims abstract 32
- 238000009434 installation Methods 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims 8
- 238000000576 coating method Methods 0.000 claims 8
- 238000007592 spray painting technique Methods 0.000 claims 5
- 238000007664 blowing Methods 0.000 claims 1
- 230000004807 localization Effects 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000001723 curing Methods 0.000 description 72
- 239000003292 glue Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 238000005192 partition Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 239000011324 bead Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及自动化喷涂设备技术领域,尤其涉及一种胶条转台式自动喷涂生产线。The utility model relates to the technical field of automatic spraying equipment, in particular to a rubber strip turntable automatic spraying production line.
背景技术Background technique
很多产品都安装有胶条结构,对于显露于产品外表面的胶条而言,为保证产品整体的美观程度,其一般需要经过相应的喷涂加工处理,即在胶条的外表面喷涂一表面喷涂层。Many products are equipped with rubber strip structure. For the rubber strip exposed on the outer surface of the product, in order to ensure the overall aesthetics of the product, it generally needs to undergo corresponding spraying processing, that is, spraying on the outer surface of the rubber strip—spraying on the surface layer.
为满足胶条喷涂加工的需要,相应的胶条喷涂生产线应运而生。现有技术中存在形式各样的胶条喷涂生产线;然而,对于现有的胶条喷涂生产线而言,在实际的喷涂加工过程中,普遍存在布局不合理、自动化程度低、工作效率低且人工需求量大的缺陷。In order to meet the needs of bead spraying processing, the corresponding bead spraying production line came into being. There are various adhesive strip spraying production lines in the prior art; however, for the existing adhesive strip spraying production lines, in the actual spraying process, there are common problems of unreasonable layout, low degree of automation, low work efficiency and manual labor. Defects in high demand.
实用新型内容Utility model content
本实用新型的目的在于针对现有技术的不足而提供一种胶条转台式自动喷涂生产线,该胶条转台式自动喷涂生产线设计新颖、布局合理、自动化程度高、工作效率高。The purpose of this utility model is to provide a rubber strip rotary table automatic spraying production line for the deficiencies of the prior art. The rubber strip rotary table automatic spray production line has novel design, reasonable layout, high degree of automation and high work efficiency.
为达到上述目的,本实用新型通过以下技术方案来实现。In order to achieve the above object, the utility model is realized through the following technical solutions.
一种胶条转台式自动喷涂生产线,包括有喷涂房体,喷涂房体的内部设置有由中间隔板分隔而成的转台移件室、胶条上下件室、胶条预热室、自动喷涂室以及加热固化室,转台移件室位于喷涂房体内部的中间位置,胶条上下件室、胶条预热室、自动喷涂室以及加热固化室呈圆周环状依次排布于胶条上下件室的外围,胶条上下件室与自动喷涂室正对布置,胶条预热室与加热固化室正对布置;A rotary table-type automatic spraying production line for rubber strips, including a spraying room body, which is equipped with a turntable moving room separated by a middle partition, a rubber strip upper and lower parts room, a rubber strip preheating room, and an automatic spraying room. room and heating curing room, the turntable transfer room is located in the middle of the spraying room, the upper and lower parts of the rubber strip, the preheating room for the rubber strip, the automatic spraying room and the heating and curing room are arranged in the upper and lower parts of the rubber strip in a circular ring. On the periphery of the chamber, the adhesive strip upper and lower parts chamber is arranged directly opposite to the automatic spraying room, and the adhesive strip preheating chamber is arranged opposite to the heating and curing chamber;
转台移件室内装设有间歇性转动的活动转台,活动转台的下端侧装设有转台驱动机构,转台驱动机构包括有装设于转台移件室底部的转台驱动安装架,转台驱动安装架装设有转台驱动电机以及90度分割器,转台驱动电机的动力输出轴与90度分割器的动力输入轴驱动连接,90度分割器的动力输出轴与活动转台的中心位置驱动连接,活动转台设置有呈圆周环状均匀间隔分布的上下件工位、预热工位、喷涂工位以及加热固化工位,活动转台的上下件工位伸出于转台移件室并伸入至胶条上下件室内,活动转台的预热工位伸出于转台移件室并伸入至胶条预热室内,活动转台的喷涂工位伸出于转台移件室并伸入至自动喷涂室内,活动转台的加热固化工位伸出于转台移件室并伸入至加热固化室内,活动转台的上下件工位、预热工位、喷涂工位以及加热固化工位分别装设有用于定位胶条的胶条定位治具;The turntable transfer room is equipped with an intermittently rotating movable turntable, and the lower end of the movable turntable is equipped with a turntable drive mechanism. The turntable drive mechanism includes a turntable drive installation frame installed at the bottom of the turntable transfer room. There is a turntable drive motor and a 90-degree splitter, the power output shaft of the turntable drive motor is connected to the power input shaft of the 90-degree splitter, the power output shaft of the 90-degree splitter is connected to the center of the movable turntable, and the movable turntable is set There are upper and lower parts stations, preheating stations, spraying stations and heating and curing stations evenly distributed in a circular shape. The upper and lower parts stations of the movable turntable extend out of the turntable transfer chamber and extend into the upper and lower parts of the rubber strip. Indoors, the preheating station of the movable turntable protrudes from the transfer chamber of the turntable and extends into the glue strip preheating chamber, the spraying station of the movable turntable extends from the transfer chamber of the turntable and extends into the automatic spraying room, and the movable turntable The heating and curing station protrudes from the transfer chamber of the turntable and extends into the heating and curing chamber. The upper and lower parts station, the preheating station, the spraying station and the heating and curing station of the movable turntable are respectively equipped with glue for positioning the glue strips. Strip positioning fixture;
胶条上下件室的上端部于活动转台的上下件工位上端侧装设有冷却机构,冷却机构包括有风扇安装架,风扇安装架的上端部螺装固定于胶条上下件室的顶部,风扇安装架的下端部装设有朝下送风的冷却风扇;The upper end of the upper and lower parts chamber of the rubber strip is equipped with a cooling mechanism on the upper side of the upper and lower parts station of the movable turntable. The cooling mechanism includes a fan mounting frame. The upper end of the fan mounting frame is screwed and fixed on the top of the rubber strip upper and lower parts chamber The lower end of the fan installation frame is equipped with a cooling fan that blows air downward;
胶条预热室的上端部于活动转台的预热工位上端侧装设有胶条预热机构,胶条预热机构包括有装设于胶条预热室的上端部的预热安装架,预热安装架的下端部装设有预热IR灯;The upper end of the rubber strip preheating chamber is equipped with a rubber strip preheating mechanism on the upper side of the preheating station of the movable turntable, and the rubber strip preheating mechanism includes a preheating installation frame installed on the upper end of the rubber strip preheating chamber , the lower end of the preheating installation frame is equipped with a preheating IR lamp;
自动喷涂室的上端部于活动转台的喷涂工位上端侧装设有六轴机械手,六轴机械手的驱动端装设有自动喷枪;The upper end of the automatic spraying room is equipped with a six-axis manipulator on the upper side of the spraying station of the movable turntable, and the driving end of the six-axis manipulator is equipped with an automatic spray gun;
加热固化室的上端部于活动转台的加热固化工位上端侧装设有加热固化机构,加热固化机构包括有装设于加热固化室的上端部的加热固化安装架,加热固化安装架的下端部装设有加热固化IR灯。The upper end of the heating and curing chamber is equipped with a heating and curing mechanism on the upper end side of the heating and curing station of the movable turntable. Equipped with heat curing IR lamp.
其中,所述预热安装架包括有螺装固定于所述胶条预热室上端部的预热固定架,预热固定架的下端侧装设有可竖向升降动作的预热手动升降架,预热手动升降架的上端部与预热固定架连接,所述预热IR灯装设于预热手动升降架的下端部。Wherein, the preheating installation frame includes a preheating fixing frame screwed and fixed on the upper end of the rubber strip preheating chamber, and the lower end side of the preheating fixing frame is equipped with a preheating manual lifting frame capable of vertical lifting , the upper end of the preheating manual lifting frame is connected to the preheating fixed frame, and the preheating IR lamp is installed on the lower end of the preheating manual lifting frame.
其中,所述胶条预热室对应所述预热IR灯装设有第一导向机构,第一导向机构包括有装设于胶条预热室侧壁且呈竖向布置的第一导轨,预热IR灯对应第一导轨装设有第一滑块,第一导轨与第一滑块相配合。Wherein, the strip preheating chamber is equipped with a first guiding mechanism corresponding to the preheating IR lamp, and the first guiding mechanism includes a first guide rail installed on the side wall of the strip preheating chamber and arranged vertically, The preheating IR lamp is equipped with a first slide block corresponding to the first guide rail, and the first guide rail cooperates with the first slide block.
其中,所述加热固化安装架包括有螺装固定于所述加热固化室上端部的加热固化固定架,加热固化固定架的下端侧装设有可竖向升降动作的加热固化手动升降架,加热固化手动升降架的上端部与加热固化固定架连接,所述加热固化IR灯装设于加热固化手动升降架的下端部。Wherein, the heating and curing installation frame includes a heating and curing fixing frame that is screw-mounted and fixed on the upper end of the heating and curing chamber, and a heating and curing manual lifting frame that can be vertically lifted and lowered is installed on the lower end of the heating and curing fixing frame. The upper end of the curing manual lifting frame is connected with the heating and curing fixing frame, and the heating and curing IR lamp is installed at the lower end of the heating and curing manual lifting frame.
其中,所述加热固化室对应所述加热固化IR灯装设有第二导向机构,第二导向机构包括有装设于加热固化室侧壁且呈竖向布置的第二导轨,加热固化IR灯对应第二导轨装设有第二滑块,第二导轨与第二滑块相配合。Wherein, the heating and curing chamber is equipped with a second guiding mechanism corresponding to the heating and curing IR lamp, and the second guiding mechanism includes a second guide rail installed on the side wall of the heating and curing chamber and arranged vertically. A second slide block is installed corresponding to the second guide rail, and the second guide rail cooperates with the second slide block.
其中,所述喷涂房体的上表面装设有抽风机组,所述自动喷涂室的上端部开设有出风通道,出风通道通过输风管道与抽风机组连接,自动喷涂室的底部开设有与喷涂房体的外界连通的进风通道。Wherein, the upper surface of the spraying room body is equipped with an exhaust fan unit, the upper end of the automatic spraying room is provided with an air outlet channel, and the air outlet channel is connected with the exhaust fan unit through an air duct, and the bottom of the automatic spraying room is provided with a The air inlet passage connected to the outside of the spraying room.
其中,所述自动喷涂室的进风通道位置装设有空气过滤器。Wherein, an air filter is installed at the position of the air inlet channel of the automatic spraying room.
其中,所述空气过滤器为干式滤纸过滤器。Wherein, the air filter is a dry filter paper filter.
本实用新型的有益效果为:本实用新型所述的一种胶条转台式自动喷涂生产线,其喷涂房体内部设置由中间隔板分隔而成的转台移件室、胶条上下件室、胶条预热室、自动喷涂室、加热固化室,转台移件室内装设由转台驱动电机、90度分割器驱动的活动转台,活动转台设置上下件工位、预热工位、喷涂工位、加热固化工位,上下件工位伸入至胶条上下件室内,预热工位伸入至胶条预热室内,喷涂工位伸入至自动喷涂室内,加热固化工位伸入至加热固化室内,活动转台的各工位分别装设胶条定位治具;胶条上下件室上端部的冷却机构包括风扇安装架、冷却风扇,胶条预热室上端部的胶条预热机构包括预热安装架、预热IR灯,自动喷涂室上端部的六轴机械手驱动端装设自动喷枪,加热固化室上端部的加热固化机构包括加热固化安装架、加热固化IR灯。通过上述结构设计,本实用新型能够高效地完成胶条喷涂加工作业,即本实用新型具有结构设计新颖、布局合理、自动化程度高、工作效率高且节省人工成本的优点。The beneficial effects of the utility model are as follows: a rotary table-type automatic spraying production line for rubber strips described in the utility model, the interior of the spraying room is provided with a rotary table moving room, a rubber strip upper and lower part room, and a glue strip separated by a middle partition. Strip preheating room, automatic spraying room, heating and curing room, turntable moving room is equipped with a movable turntable driven by a turntable drive motor and a 90-degree divider. The movable turntable is equipped with an upper and lower station, a preheating station, a spraying station, Heating and curing station, the upper and lower parts station extends into the upper and lower parts chamber of the rubber strip, the preheating station extends into the rubber strip preheating chamber, the spraying station extends into the automatic spraying room, and the heating and curing station extends into the heating and curing Indoors, each station of the movable turntable is equipped with a rubber strip positioning fixture; the cooling mechanism at the upper end of the rubber strip upper and lower parts chamber includes a fan mounting frame and a cooling fan, and the rubber strip preheating mechanism at the upper end of the rubber strip preheating chamber includes a preheating mechanism. The thermal installation frame, the preheating IR lamp, the six-axis manipulator driving end at the upper end of the automatic spraying room is equipped with an automatic spray gun, and the heating and curing mechanism at the upper end of the heating and curing chamber includes a heating and curing installation frame and a heating and curing IR lamp. Through the above structural design, the utility model can efficiently complete the glue strip spraying process, that is, the utility model has the advantages of novel structural design, reasonable layout, high degree of automation, high work efficiency and labor cost saving.
附图说明Description of drawings
下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型另一视角的结构示意图。Fig. 2 is a structural schematic diagram of another perspective of the utility model.
图3为本实用新型又一视角的结构示意图。Fig. 3 is a structural schematic diagram of another perspective of the utility model.
在图1至图3中包括有:In Figures 1 to 3 include:
1——喷涂房体11——中间隔板1——Spraying room body 11——Middle partition
12——转台移件室13——胶条上下件室12——Turntable transfer chamber 13——Tube upper and lower chamber
14——胶条预热室15——自动喷涂室14 - strip preheating room 15 - automatic spraying room
16——加热固化室21——活动转台16——heating and curing chamber 21——movable turntable
211——上下件工位212——预热工位211 - upper and lower parts station 212 - preheating station
213——喷涂工位214——加热固化工位213——spraying station 214——heating and curing station
215——胶条定位治具22——转台驱动机构215——rubber strip positioning fixture 22——turntable driving mechanism
221——转台驱动安装架222——转台驱动电机221——Turntable drive installation frame 222——Turntable drive motor
223——90度分割器3——冷却机构223——90 degree divider 3——cooling mechanism
31——风扇安装架32——冷却风扇31——fan mounting frame 32——cooling fan
4——胶条预热机构41——预热IR灯4——Strip preheating mechanism 41——Preheating IR lamp
42——预热固定架43——预热手动升降架42——preheating fixed frame 43——preheating manual lifting frame
5——六轴机械手6——加热固化机构5——Six-axis manipulator 6——Heating and curing mechanism
61——加热固化IR灯62——加热固化固定架61——heating and curing IR lamp 62——heating and curing fixture
63——加热固化手动升降架71——抽风机组63——heating and curing manual lifting frame 71——exhaust fan unit
72——输风管道73——空气过滤器。72—air delivery pipeline 73—air filter.
具体实施方式detailed description
下面结合具体的实施方式来对本实用新型进行说明。The utility model will be described below in conjunction with specific embodiments.
如图1至图3所示,一种胶条转台式自动喷涂生产线,包括有喷涂房体1,喷涂房体1的内部设置有由中间隔板11分隔而成的转台移件室12、胶条上下件室13、胶条预热室14、自动喷涂室15以及加热固化室16,转台移件室12位于喷涂房体1内部的中间位置,胶条上下件室13、胶条预热室14、自动喷涂室15以及加热固化室16呈圆周环状依次排布于胶条上下件室13的外围,胶条上下件室13与自动喷涂室15正对布置,胶条预热室14与加热固化室16正对布置。As shown in Figures 1 to 3, a rotary table-type automatic spraying production line for glue strips includes a spraying room 1, and the interior of the spraying room 1 is provided with a turntable transfer chamber 12 separated by a middle partition 11, glue Strip upper and lower parts room 13, rubber strip preheating room 14, automatic spraying room 15 and heating and curing room 16, turntable moving part room 12 is located in the middle of the spraying room 1, rubber strip upper and lower parts room 13, rubber strip preheating room 14. The automatic spraying chamber 15 and the heating and curing chamber 16 are arranged on the periphery of the glue strip upper and lower parts chamber 13 in a circular manner. The glue strip upper and lower parts chamber 13 is arranged opposite to the automatic spraying chamber 15. The heating and curing chamber 16 is arranged oppositely.
其中,转台移件室12内装设有间歇性转动的活动转台21,活动转台21的下端侧装设有转台驱动机构22,转台驱动机构22包括有装设于转台移件室12底部的转台驱动安装架221,转台驱动安装架221装设有转台驱动电机222以及90度分割器223,转台驱动电机222的动力输出轴与90度分割器223的动力输入轴驱动连接,90度分割器223的动力输出轴与活动转台21的中心位置驱动连接,活动转台21设置有呈圆周环状均匀间隔分布的上下件工位211、预热工位212、喷涂工位213以及加热固化工位214,活动转台21的上下件工位211伸出于转台移件室12并伸入至胶条上下件室13内,活动转台21的预热工位212伸出于转台移件室12并伸入至胶条预热室14内,活动转台21的喷涂工位213伸出于转台移件室12并伸入至自动喷涂室15内,活动转台21的加热固化工位214伸出于转台移件室12并伸入至加热固化室16内,活动转台21的上下件工位211、预热工位212、喷涂工位213以及加热固化工位214分别装设有用于定位胶条的胶条定位治具215。Wherein, the movable turntable 21 that intermittently rotates is installed in the turntable transfer chamber 12, and the lower end side of the movable turntable 21 is equipped with a turntable drive mechanism 22, and the turntable drive mechanism 22 includes a turntable drive installed at the bottom of the turntable transfer chamber 12. Mounting frame 221, turntable drive mounting frame 221 is equipped with turntable drive motor 222 and 90 degree divider 223, the power output shaft of turntable drive motor 222 is connected with the power input shaft drive of 90 degree divider 223, the 90 degree divider 223 The power output shaft is driven and connected to the central position of the movable turntable 21. The movable turntable 21 is provided with upper and lower workpiece stations 211, preheating stations 212, spraying stations 213 and heating and curing stations 214 distributed evenly in a circular shape. The upper and lower parts station 211 of the turntable 21 protrudes from the turntable transfer chamber 12 and extends into the rubber strip upper and lower part chamber 13, and the preheating station 212 of the movable turntable 21 extends from the turntable transfer chamber 12 and extends into the rubber strip chamber 13. In the strip preheating chamber 14, the spraying station 213 of the movable turntable 21 extends out of the turntable transfer chamber 12 and extends into the automatic spraying chamber 15, and the heating and curing station 214 of the movable turntable 21 extends out of the turntable transfer chamber 12 And extend into the heating and curing chamber 16, the upper and lower parts station 211, the preheating station 212, the spraying station 213 and the heating and curing station 214 of the movable turntable 21 are respectively equipped with a strip positioning fixture for positioning the strip 215.
进一步的,胶条上下件室13的上端部于活动转台21的上下件工位211上端侧装设有冷却机构3,冷却机构3包括有风扇安装架31,风扇安装架31的上端部螺装固定于胶条上下件室13的顶部,风扇安装架31的下端部装设有朝下送风的冷却风扇32。Further, the upper end of the upper and lower part chamber 13 of the rubber strip is equipped with a cooling mechanism 3 on the upper end side of the upper and lower part station 211 of the movable turntable 21. The cooling mechanism 3 includes a fan mounting frame 31, and the upper end of the fan mounting frame 31 is screwed. It is fixed on the top of the rubber strip upper and lower parts chamber 13, and the lower end of the fan mounting frame 31 is equipped with a cooling fan 32 that blows air downward.
更进一步的,胶条预热室14的上端部于活动转台21的预热工位212上端侧装设有胶条预热机构4,胶条预热机构4包括有装设于胶条预热室14的上端部的预热安装架,预热安装架的下端部装设有预热IR灯41。Furthermore, the upper end of the rubber strip preheating chamber 14 is equipped with a rubber strip preheating mechanism 4 on the upper end side of the preheating station 212 of the movable turntable 21, and the rubber strip preheating mechanism 4 includes a rubber strip preheating The preheating installation frame on the upper end of the chamber 14, and the preheating IR lamp 41 is installed on the lower end of the preheating installation frame.
另外,自动喷涂室15的上端部于活动转台21的喷涂工位213上端侧装设有六轴机械手5,六轴机械手5的驱动端装设有自动喷枪。In addition, the upper end of the automatic spraying room 15 is equipped with a six-axis manipulator 5 on the upper end side of the spraying station 213 of the movable turntable 21 , and an automatic spray gun is installed at the driving end of the six-axis manipulator 5 .
需进一步指出,加热固化室16的上端部于活动转台21的加热固化工位214上端侧装设有加热固化机构6,加热固化机构6包括有装设于加热固化室16的上端部的加热固化安装架,加热固化安装架的下端部装设有加热固化IR灯61。It should be further pointed out that the upper end of the heating and curing chamber 16 is equipped with a heating and curing mechanism 6 on the upper end side of the heating and curing station 214 of the movable turntable 21, and the heating and curing mechanism 6 includes a heating and curing mechanism installed on the upper end of the heating and curing chamber 16. Mounting frame, heating and curing The lower end of the mounting frame is equipped with a heating and curing IR lamp 61 .
下面结合具体的工作过程来对本实用新型进行详细的说明,具体为:安排一工作人员于活动转台21的上下件工位211位置,工作时,该工作人员将待喷涂的胶条放置于上下件工位211的胶条定位治具215,待胶条放置完毕后,胶条随着活动转台21转动至胶条预热工位212,此时,待喷涂的胶条移送至胶条预热室14内,装设于预热安装架下端部的预热IR灯41通电并对胶条预热室14内的待喷涂胶条进行预热处理;待胶条预热处理完毕后,待喷涂的胶条随着活动转台21转动至喷涂工位213,此时,待喷涂的胶条移送至自动喷涂室15内,六轴机械手5驱动自动喷枪移动并完成对胶条的喷涂作业;待胶条喷涂完毕后,已喷涂的胶条随着活动转台21转动加热固化工位214,此时,已喷涂的胶条移送至加热固化室16内,装设于加热固化安装架下端部的加热固化IR灯61通电并对已喷涂的胶条进行加热固化处理;待已喷涂的胶条完成加热固化处理后,已加热固化处理的胶条随着活动转台21转动并重新回到上下件工位211,此时,安装于风扇安装架31下端部的冷却风扇32朝下吹送冷风,并对胶条进行冷却处理,冷却处理后的胶条最终被工作人员从胶条定位治具215取下。The utility model is described in detail below in conjunction with the specific working process, which is specifically: arrange a staff member at the upper and lower parts station 211 of the movable turntable 21, and when working, the staff member places the glue strip to be sprayed on the upper and lower parts The glue strip positioning jig 215 of the station 211, after the glue strip is placed, the glue strip rotates with the movable turntable 21 to the glue strip preheating station 212, at this time, the glue strip to be sprayed is transferred to the glue strip preheating chamber 14, the preheating IR lamp 41 installed at the lower end of the preheating installation rack is energized and the adhesive strips to be sprayed in the adhesive strip preheating chamber 14 are preheated; The rubber strip rotates to the spraying station 213 with the movable turntable 21. At this time, the rubber strip to be sprayed is transferred to the automatic spraying room 15, and the six-axis manipulator 5 drives the automatic spray gun to move and complete the spraying operation on the rubber strip; After the spraying is completed, the sprayed adhesive strips rotate with the movable turntable 21 to the heating and curing station 214. At this time, the sprayed adhesive strips are transferred to the heating and curing chamber 16, and are installed in the heating and curing IR at the lower end of the heating and curing installation frame. The lamp 61 is powered on and heats and cures the sprayed rubber strips; after the sprayed rubber strips are heated and cured, the heated and cured rubber strips rotate with the movable turntable 21 and return to the upper and lower parts station 211, At this time, the cooling fan 32 installed at the lower end of the fan mounting frame 31 blows cold air downwards to cool the rubber strip, and the cooled rubber strip is finally removed from the rubber strip positioning jig 215 by the staff.
需进一步解释,活动转台21在转台驱动电机222、90度分割器223的驱动作用下间歇性转动,且每次转动的角度为90度。需进一步指出,在本实用新型工作过程中,胶条随着活动转台21转动并依次经过胶条上下件室13、胶条预热室14、自动喷涂室15以及加热固化室16,该转台式结构设计能够有效地减小喷涂房体1的占地面积,进而可有效地提高占地利用率。To further explain, the movable turntable 21 rotates intermittently under the drive of the turntable driving motor 222 and the 90-degree divider 223 , and the angle of each rotation is 90 degrees. It should be further pointed out that in the working process of the utility model, the rubber strip rotates with the movable turntable 21 and passes through the rubber strip upper and lower parts chamber 13, the rubber strip preheating chamber 14, the automatic spraying chamber 15 and the heating and curing chamber 16 successively. The structural design can effectively reduce the occupied area of the spraying room 1, thereby effectively improving the utilization rate of the occupied area.
综合上述情况可知,通过上述结构设计,本实用新型能够高效地完成胶条喷涂加工作业,即本实用新型具有结构设计新颖、布局合理、自动化程度高、工作效率高且节省人工成本的优点。Based on the above situation, it can be seen that through the above structural design, the utility model can efficiently complete the rubber strip spraying process, that is, the utility model has the advantages of novel structural design, reasonable layout, high degree of automation, high work efficiency and labor cost saving.
作为优选的实施方式,如图2和图3所示,预热安装架包括有螺装固定于胶条预热室14上端部的预热固定架42,预热固定架42的下端侧装设有可竖向升降动作的预热手动升降架43,预热手动升降架43的上端部与预热固定架42连接,预热IR灯41装设于预热手动升降架43的下端部。As a preferred embodiment, as shown in Figure 2 and Figure 3, the preheating mounting frame includes a preheating mounting frame 42 that is screwed and fixed on the upper end of the rubber strip preheating chamber 14, and the lower end side of the preheating mounting frame 42 is installed There is a preheating manual elevating frame 43 that can vertically lift, the upper end of the preheating manual elevating frame 43 is connected with the preheating fixed mount 42, and the preheating IR lamp 41 is installed on the lower end of the preheating manual elevating frame 43.
在本实用新型工作过程中,工作人员可根据胶条的高度以及预热温度要求来调节预热手动升降架43的高度,进而调节预热IR灯41与胶条之间的距离,可调节性好且适用性强。In the working process of the utility model, the staff can adjust the height of the preheating manual lifting frame 43 according to the height of the rubber strip and the preheating temperature requirements, and then adjust the distance between the preheating IR lamp 41 and the rubber strip, and the adjustability Good and applicable.
另外,在预热手动升降架43进行高度调节的过程中,为保证预热IR灯41平稳地上下移动,本实用新型采用下述导向结构设计,具体为:胶条预热室14对应预热IR灯41装设有第一导向机构,第一导向机构包括有装设于胶条预热室14侧壁且呈竖向布置的第一导轨,预热IR灯41对应第一导轨装设有第一滑块,第一导轨与第一滑块相配合。In addition, during the height adjustment process of the preheating manual lifting frame 43, in order to ensure that the preheating IR lamp 41 moves up and down smoothly, the utility model adopts the following guiding structure design, specifically: the strip preheating chamber 14 corresponds to the preheating The IR lamp 41 is equipped with a first guide mechanism, the first guide mechanism includes a first guide rail installed on the side wall of the strip preheating chamber 14 and arranged vertically, and the preheating IR lamp 41 is equipped with a corresponding first guide rail. For the first slider, the first guide rail is matched with the first slider.
作为优选的实施方式,如图3所示,与预热安装架类似,本实用新型的加热固化安装架包括有螺装固定于加热固化室16上端部的加热固化固定架62,加热固化固定架62的下端侧装设有可竖向升降动作的加热固化手动升降架63,加热固化手动升降架63的上端部与加热固化固定架62连接,加热固化IR灯61装设于加热固化手动升降架63的下端部。As a preferred embodiment, as shown in Figure 3, similar to the preheating mounting bracket, the heating and curing mounting bracket of the present utility model includes a heating and curing fixing bracket 62 that is screwed and fixed on the upper end of the heating and curing chamber 16, and the heating and curing fixing bracket The lower end side of 62 is equipped with a heating and curing manual lifting frame 63 that can be vertically lifted and lowered. The upper end of the heating and curing manual lifting frame 63 is connected with the heating and curing fixing frame 62. The lower end of 63.
在本实用新型工作过程中,工作人员可根据胶条的高度以及加热固化温度要求来调节加热固化手动升降架63的高度,进而调节加热固化IR灯61与胶条之间的距离,可调节性好且适用性强。During the working process of the utility model, the staff can adjust the height of the heating and curing manual lifting frame 63 according to the height of the rubber strip and the heating and curing temperature requirements, and then adjust the distance between the heating and curing IR lamp 61 and the rubber strip. Good and applicable.
另外,在加热固化手动升降架63进行高度调节的过程中,为保证加热固化IR灯61平稳地上下移动,本实用新型采用下述导向结构设计,具体为:加热固化室16对应加热固化IR灯61装设有第二导向机构,第二导向机构包括有装设于加热固化室16侧壁且呈竖向布置的第二导轨,加热固化IR灯61对应第二导轨装设有第二滑块,第二导轨与第二滑块相配合。In addition, during the height adjustment process of the heating and curing manual lifting frame 63, in order to ensure that the heating and curing IR lamp 61 moves up and down smoothly, the utility model adopts the following guiding structure design, specifically: the heating and curing chamber 16 corresponds to the heating and curing IR lamp 61 is equipped with a second guide mechanism, the second guide mechanism includes a second guide rail installed on the side wall of the heating and curing chamber 16 and arranged vertically, and the heating and curing IR lamp 61 is equipped with a second slider corresponding to the second guide rail , the second guide rail cooperates with the second slider.
作为优选的实施方式,如图2和图3喷涂房体1的上表面装设有抽风机组71,自动喷涂室15的上端部开设有出风通道,出风通道通过输风管道72与抽风机组71连接,自动喷涂室15的底部开设有与喷涂房体1的外界连通的进风通道。As a preferred embodiment, as shown in Fig. 2 and Fig. 3, the upper surface of the spraying room body 1 is equipped with an exhaust fan unit 71, and the upper end of the automatic spraying room 15 is provided with an air outlet channel, and the air outlet channel passes through the air delivery pipe 72 and the exhaust fan unit 71 connection, the bottom of the automatic spraying room 15 is provided with an air inlet passage communicated with the outside of the spraying room body 1.
其中,为保证喷涂胶条的表面质量并避免大颗粒杂物进入至自动喷涂室15内,本实用新型于自动喷涂室15的进风通道位置装设有空气过滤器73;需进一步解释,本实用新型的空气过滤器73可以为干式滤纸过滤器,当然,上述空气过滤器73结构形式并不构成对本实用新型的限制,即本实用新型的空气过滤器73还可以采用其他的空气过滤结构。Among them, in order to ensure the surface quality of the sprayed rubber strip and prevent large particles of debris from entering the automatic spraying room 15, the utility model is equipped with an air filter 73 at the position of the air inlet channel of the automatic spraying room 15; further explanation is required. The air filter 73 of the utility model can be a dry filter paper filter. Of course, the structure of the above-mentioned air filter 73 does not constitute a limitation to the utility model, that is, the air filter 73 of the utility model can also adopt other air filter structures .
在本实用新型工作过程中,抽风机组71启动,在抽风机组71的驱动作用下,外界空气经由自动喷涂室15的进风通道进入至自动喷涂室15内,且最终依次经由自动喷涂室15的出风通道、输风管道72、抽风机组71而被排出;上述抽风结构设计能够有效地保证自动喷涂室15内的清洁,进而能够有效地保证胶条表面喷涂质量。During the working process of the present invention, the exhaust fan unit 71 starts, and under the drive of the exhaust fan unit 71, the outside air enters into the automatic spray booth 15 through the air inlet channel of the automatic spray booth 15, and finally passes through the automatic spray booth 15 in turn. The air outlet channel, the air duct 72, and the exhaust fan unit 71 are discharged; the above-mentioned exhaust structure design can effectively ensure the cleaning in the automatic spraying room 15, and then can effectively ensure the surface spraying quality of the adhesive strip.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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CN201520903879.0U CN205109953U (en) | 2015-11-14 | 2015-11-14 | A rotary table type automatic spraying production line for rubber strips |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105289877A (en) * | 2015-11-14 | 2016-02-03 | 东莞市新力光表面处理科技有限公司 | Automatic rotary table type spraying production line for adhesive tape |
CN112371413A (en) * | 2020-11-04 | 2021-02-19 | 广东电网有限责任公司 | Spraying device and spraying method for transformer shell production |
-
2015
- 2015-11-14 CN CN201520903879.0U patent/CN205109953U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105289877A (en) * | 2015-11-14 | 2016-02-03 | 东莞市新力光表面处理科技有限公司 | Automatic rotary table type spraying production line for adhesive tape |
CN105289877B (en) * | 2015-11-14 | 2018-05-29 | 东莞市新力光表面处理科技有限公司 | A kind of adhesive tape turntable type automatic spraying production line |
CN112371413A (en) * | 2020-11-04 | 2021-02-19 | 广东电网有限责任公司 | Spraying device and spraying method for transformer shell production |
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