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CN205103269U - Continuous injector - Google Patents

Continuous injector Download PDF

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Publication number
CN205103269U
CN205103269U CN201520922933.6U CN201520922933U CN205103269U CN 205103269 U CN205103269 U CN 205103269U CN 201520922933 U CN201520922933 U CN 201520922933U CN 205103269 U CN205103269 U CN 205103269U
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China
Prior art keywords
processor
bracket
syringe
screw
driver
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Expired - Fee Related
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CN201520922933.6U
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Chinese (zh)
Inventor
杨杰
马君
史晓凤
程凯
张旭
马海宽
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Ocean University of China
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Ocean University of China
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Abstract

本实用新型公开了一种连续进样器。它包括支架,注射器以及步进电机,步进电机的输出轴上连接有一根丝杆,丝杆上安装有一个螺母,螺母上安装有两根空心管,空心管与注射器的活塞杆连接,步进电机连接一个驱动器;注射器的顶端安装有三向阀,支架还固定有舵机,舵机和驱动器均与处理器连接,处理器还连接有一个键盘以及一个显示单元。采用上述的结构后,可以通过键盘输入所需进样量信息,由处理器处理后通过驱动器驱动步进电机动作的同时通过舵机控制三向阀转动配合步进电机的进样和释样工作,然后再通过显示单元进行显示运行状态,监视进样器工作,其结构设计简单合理,制造成本低、自动化控制大大提高了进样效率和进样精度。

The utility model discloses a continuous sample injector. It includes a bracket, a syringe and a stepping motor. A screw is connected to the output shaft of the stepping motor. A nut is installed on the screw. Two hollow tubes are installed on the nut. The hollow tube is connected with the piston rod of the syringe. The feed motor is connected with a driver; the top of the syringe is equipped with a three-way valve, and the bracket is also fixed with a steering gear. Both the steering gear and the driver are connected with the processor, and the processor is also connected with a keyboard and a display unit. After adopting the above structure, the required sample volume information can be input through the keyboard, processed by the processor, and the stepper motor is driven by the driver, and at the same time, the three-way valve is controlled by the steering gear to cooperate with the stepper motor for sample injection and sample release. , and then display the running status through the display unit to monitor the work of the injector. Its structure design is simple and reasonable, the manufacturing cost is low, and the automatic control greatly improves the sampling efficiency and sampling accuracy.

Description

连续进样器continuous sampler

技术领域 technical field

本实用新型涉及一种进样器,具体地说是一种连续进样器。 The utility model relates to a sample injector, in particular to a continuous sample injector.

背景技术 Background technique

在样品检验分析过程中,通常需要通过进样器来完成,现有的样品进样一般都是人工手动操作,因个人操作的熟练程度不同,使得检验效率比较低,操作的可靠性比较差,最终检验的精确度比较低,虽然市场上出现了自动进样器能够进行样品的自动进样,但是其结构复杂,占用空间大,成本高,难以推广使用。 In the process of sample inspection and analysis, it usually needs to be completed by a sample injector. The existing sample injection is generally performed manually. Due to the different proficiency of individual operations, the inspection efficiency is relatively low and the reliability of the operation is relatively poor. The accuracy of the final inspection is relatively low. Although an autosampler has appeared on the market that can automatically inject samples, its structure is complex, it takes up a lot of space, and its cost is high, making it difficult to popularize and use.

发明内容 Contents of the invention

本实用新型要解决的技术问题是提供一种结构简单、成本低、进样效率高、进样精度高的连续进样器。 The technical problem to be solved by the utility model is to provide a continuous sample injector with simple structure, low cost, high sampling efficiency and high sampling precision.

为了解决上述技术问题,本实用新型的连续进样器,包括支架,固定安装在支架上的注射器以及固定安装在支架底部的步进电机,步进电机的输出轴上连接有一根丝杆,丝杆上安装有一个能够在丝杠上往复移动的螺母,螺母上安装有两根空心管,空心管与注射器的活塞杆连接并能够推动活塞杆直线往复移动,步进电机连接一个能够驱动步进电机动作的驱动器;注射器的顶端安装有三向阀,支架还固定安装有能够控制三向阀转动的舵机,舵机和驱动器均与一个能够发出信息指令的处理器连接,处理器还连接有一个能够向处理器内输入信息的键盘以及一个能够显示数据信息的显示单元。 In order to solve the above-mentioned technical problems, the continuous sample injector of the present utility model includes a bracket, a syringe fixed on the bracket and a stepping motor fixedly installed on the bottom of the bracket, the output shaft of the stepping motor is connected with a screw rod, and the A nut that can reciprocate on the lead screw is installed on the rod, and two hollow tubes are installed on the nut. The hollow tube is connected with the piston rod of the syringe and can push the piston rod to move back and forth in a straight line. The driver of the motor action; a three-way valve is installed on the top of the syringe, and a steering gear that can control the rotation of the three-way valve is fixedly installed on the bracket. Both the steering gear and the driver are connected to a processor that can issue information instructions, and the processor is also connected to a A keyboard for inputting information into the processor and a display unit for displaying data information.

所述处理器为单片机。 The processor is a single-chip microcomputer.

所述支架上还设置有能够对活塞杆动作进行限位的上限位开关和下限位开关。 The bracket is also provided with an upper limit switch and a lower limit switch capable of limiting the movement of the piston rod.

所述显示单元为液晶显示屏。 The display unit is a liquid crystal display.

采用上述的结构后,可以通过键盘输入所需进样量信息,由处理器处理后通过驱动器驱动步进电机动作的同时通过舵机控制三向阀转动配合步进电机的进样和释样工作,然后再通过显示单元进行显示运行状态,监视进样器工作,若程序跑飞或人员操作失误,步进电机超过行程,将触动限位开关,对系统进行断电保护,其结构设计简单合理,制造成本低、自动化控制大大提高了进样效率和进样精度。 After adopting the above structure, the required sample volume information can be input through the keyboard, processed by the processor, and the stepper motor is driven by the driver, and at the same time, the three-way valve is controlled by the steering gear to cooperate with the stepper motor for sample injection and sample release. , and then display the running status through the display unit to monitor the work of the injector. If the program runs away or the operator makes a mistake and the stepping motor exceeds the stroke, the limit switch will be touched to protect the system from power failure. Its structural design is simple and reasonable. , the manufacturing cost is low, and the automatic control greatly improves the sampling efficiency and sampling precision.

附图说明 Description of drawings

图1为本实用新型连续进样器的结构示意图。 Fig. 1 is the structural representation of the continuous sample injector of the present utility model.

具体实施方式 detailed description

下面结合附图和具体实施方式,对本实用新型的连续进样器作进一步详细说明。 The continuous sample injector of the present utility model will be described in further detail below in combination with the accompanying drawings and specific embodiments.

如图所示,本实用新型的连续进样器,包括支架1,固定安装在支架上的注射器2以及固定安装在支架1底部的步进电机3,步进电机3的输出轴上连接有一根丝杆4,丝杆4上安装有一个能够在丝杠上往复移动的螺母5,步进电机3上还固定安装门型导杆,由此通过门型导杆约束螺母使螺母沿轴向移动,螺母5上安装有两根空心管6,空心管6与注射器2的活塞杆7连接并能够推动活塞杆7直线往复移动,步进电机3连接一个能够驱动步进电机动作的驱动器;注射器2的顶端安装有三向阀9,支架1还固定安装有能够控制三向阀转动的舵机,舵机和驱动器均与一个能够发出信息指令的处理器连接,处理器还连接有一个能够向处理器内输入信息的键盘以及一个能够显示数据信息的显示单元。 As shown in the figure, the continuous sample injector of the present utility model includes a bracket 1, a syringe 2 fixedly installed on the bracket and a stepping motor 3 fixedly installed at the bottom of the bracket 1, the output shaft of the stepping motor 3 is connected with a Screw rod 4, on which a nut 5 capable of reciprocating movement on the screw rod is installed, and a door-shaped guide rod is also fixedly installed on the stepping motor 3, so that the nut is constrained by the door-shaped guide rod to move the nut in the axial direction , two hollow tubes 6 are installed on the nut 5, the hollow tubes 6 are connected with the piston rod 7 of the syringe 2 and can push the piston rod 7 to move back and forth in a straight line, the stepper motor 3 is connected with a driver that can drive the stepper motor action; the syringe 2 A three-way valve 9 is installed on the top of the bracket 1, and a steering gear that can control the rotation of the three-way valve is fixedly installed on the bracket 1. Both the steering gear and the driver are connected to a processor that can send information instructions, and the processor is also connected to a processor that can send information to the processor. A keyboard for inputting information and a display unit capable of displaying data information.

进一步地,所说的处理器为单片机,单片机、驱动器以及舵机由锂电池进行供电,单片机、驱动器以及舵机与锂电池之间设置有稳压电路,所说的显示单元为12864液晶显示屏,支架上还设置有能够对活塞杆动作进行限位的上限位开关8和下限位开关10。 Further, the said processor is a single-chip microcomputer, and the single-chip microcomputer, the driver and the steering gear are powered by a lithium battery, and a voltage stabilizing circuit is arranged between the single-chip microcomputer, the driver, the steering gear and the lithium battery, and the said display unit is a 12864 liquid crystal display , The upper limit switch 8 and the lower limit switch 10 which can limit the action of the piston rod are also arranged on the bracket.

其工作过程为:首先通过控制键盘输入所需进样量,单片机接收到指令后,将发出相应的信号及控制指令分别给驱动器、舵机和12864液晶;驱动器接收到脉冲信号后控制步进电机按一定方向和步数工作;舵机接收到脉冲信号后控制三向阀转动,配合步进电机的进样和释样工作;当进样时,舵机控制三向阀使进样口打开,释样口关闭;释样时,使释样口打开,进样口关闭;这样克服了传统进样器三维设计空间占用大的缺点,实现了进样器的小型化。其次,由于进样和释样的连续工作,极大地提高进样效率。最后,由于避免了传统进样三维设计而采用一维设计,节省了电机个数并简化了机械设计,降低了设计成本,同时工作过程中,12864液晶接收到控制指令后将实时显示系统的运行状态,监视进样器工作;其次,若程序跑飞或人员操作失误,步进电机超过行程,将触动限位开关,对系统进行断电保护。 Its working process is as follows: first input the required sample volume through the control keyboard, and after receiving the instruction, the microcontroller will send corresponding signals and control instructions to the driver, steering gear and 12864 LCD respectively; the driver controls the stepping motor after receiving the pulse signal Work in a certain direction and steps; the steering gear controls the rotation of the three-way valve after receiving the pulse signal, and cooperates with the stepping motor for sample injection and sample release; when injecting samples, the steering gear controls the three-way valve to open the injection port, The sample release port is closed; when the sample is released, the sample release port is opened and the sample inlet is closed; this overcomes the shortcoming of the traditional three-dimensional design of the injector taking up a large space and realizes the miniaturization of the injector. Secondly, due to the continuous work of sample injection and sample release, the efficiency of sample injection is greatly improved. Finally, the one-dimensional design is adopted instead of the traditional three-dimensional design for sample injection, which saves the number of motors, simplifies the mechanical design, and reduces the design cost. At the same time, during the working process, the 12864 LCD will display the operation of the system in real time after receiving the control command status, to monitor the work of the injector; secondly, if the program runs away or the operator makes a mistake and the stepper motor exceeds the stroke, the limit switch will be touched to protect the system from power failure.

Claims (4)

1.一种连续进样器,其特征在于:包括支架(1),固定安装在支架上的注射器(2)以及固定安装在支架(1)底部的步进电机(3),所述步进电机(3)的输出轴上连接有一根丝杆(4),所述丝杆(4)上安装有一个能够在丝杠上往复移动的螺母(5),所述螺母(5)上安装有两根空心管(6),所述空心管(6)与注射器(2)的活塞杆(7)连接并能够推动活塞杆(7)直线往复移动,所述步进电机(3)连接一个能够驱动步进电机动作的驱动器;所述注射器(2)的顶端安装有三向阀(9),支架(1)还固定安装有能够控制三向阀转动的舵机,所述舵机和驱动器均与一个能够发出信息指令的处理器连接,所述处理器还连接有一个能够向处理器内输入信息的键盘以及一个能够显示数据信息的显示单元。 1. A continuous sample injector, characterized in that: it includes a bracket (1), a syringe (2) fixedly installed on the bracket and a stepping motor (3) fixedly installed at the bottom of the bracket (1), the stepper A screw (4) is connected to the output shaft of the motor (3), and a nut (5) capable of reciprocating movement on the screw is installed on the screw (4), and a nut (5) is installed on the screw Two hollow tubes (6), the hollow tubes (6) are connected with the piston rod (7) of the syringe (2) and can push the piston rod (7) to move back and forth in a straight line, and the stepping motor (3) is connected with a A driver that drives the action of the stepping motor; a three-way valve (9) is installed on the top of the syringe (2), and a steering gear that can control the rotation of the three-way valve is also fixedly installed on the bracket (1). A processor capable of issuing information instructions is connected, and the processor is also connected with a keyboard capable of inputting information into the processor and a display unit capable of displaying data information. 2.按照权利要求1所述的连续进样器,其特征在于:所述处理器为单片机。 2. The continuous sampler according to claim 1, characterized in that: the processor is a single-chip microcomputer. 3.按照权利要求1所述的连续进样器,其特征在于:所述支架上还设置有能够对活塞杆动作进行限位的上限位开关(8)和下限位开关(10)。 3. The continuous sample injector according to claim 1, characterized in that: an upper limit switch (8) and a lower limit switch (10) capable of limiting the movement of the piston rod are also arranged on the support. 4.按照权利要求1所述的连续进样器,其特征在于:所述显示单元为液晶显示屏。 4. The continuous sampler according to claim 1, wherein the display unit is a liquid crystal display.
CN201520922933.6U 2015-11-19 2015-11-19 Continuous injector Expired - Fee Related CN205103269U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105866258A (en) * 2016-04-21 2016-08-17 安徽绿洲技术服务有限公司 Position limiting device of trace sample injector of gas chromatograph
CN106199035A (en) * 2016-08-29 2016-12-07 杭州卓祥科技有限公司 A kind of lifting device being applicable to full-automatic viscosity measurement
CN106706945A (en) * 2016-12-30 2017-05-24 无锡博慧斯生物医药科技有限公司 Automatic reagent dropping device and portable tester applying same
CN108722510A (en) * 2018-04-12 2018-11-02 北京秦方科技有限公司 A kind of syringe pump
CN110987783A (en) * 2019-11-22 2020-04-10 北京科技大学 A method and device for fine evaluation of localized corrosion/pitting corrosion of metals and alloys
CN112229683A (en) * 2020-12-14 2021-01-15 中国电力科学研究院有限公司 Transformer oil appearance collection robot

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105866258A (en) * 2016-04-21 2016-08-17 安徽绿洲技术服务有限公司 Position limiting device of trace sample injector of gas chromatograph
CN106199035A (en) * 2016-08-29 2016-12-07 杭州卓祥科技有限公司 A kind of lifting device being applicable to full-automatic viscosity measurement
CN106706945A (en) * 2016-12-30 2017-05-24 无锡博慧斯生物医药科技有限公司 Automatic reagent dropping device and portable tester applying same
CN108722510A (en) * 2018-04-12 2018-11-02 北京秦方科技有限公司 A kind of syringe pump
CN110987783A (en) * 2019-11-22 2020-04-10 北京科技大学 A method and device for fine evaluation of localized corrosion/pitting corrosion of metals and alloys
CN112229683A (en) * 2020-12-14 2021-01-15 中国电力科学研究院有限公司 Transformer oil appearance collection robot
CN112229683B (en) * 2020-12-14 2021-03-16 中国电力科学研究院有限公司 A transformer oil sample collection robot

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Granted publication date: 20160323

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