CN205103092U - A pressure head system for indoor triaxial hydraulic fracturing is experimental - Google Patents
A pressure head system for indoor triaxial hydraulic fracturing is experimental Download PDFInfo
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Abstract
用于室内三轴水力压裂试验的压头系统,涉及一种试验系统,以克服现有技术中三轴压裂试验采用的压头制样费时、操作复杂且试验后处理复杂的缺点。包括压头单元、橡胶密封圈及螺母,压头单元为一体式结构,依次包括依次连接的顶部接头、主体压头、下部管道及底部锥度密封接头,顶部接头、主体压头、下部管道及底部锥度密封接头皆为同轴设置且中心轴处沿其轴向设有贯通孔,顶部接头外表面设有凹槽,凹槽上设置有与其相匹配的橡胶密封圈;底部锥度密封接头外表面设有外螺纹,所述螺母与外螺纹相匹配。本实用新型能够快捷、高效地完成室内三轴水力压裂试验,密封效果好,能够有效防止受压流体泄漏,适用于室内单轴或三轴压裂试验。
An indenter system used for indoor triaxial hydraulic fracturing tests relates to a test system to overcome the disadvantages of time-consuming sample preparation, complicated operation and complicated post-test treatment of the indenter used in triaxial fracturing tests in the prior art. Including the pressure head unit, rubber sealing ring and nut, the pressure head unit is an integrated structure, which in turn includes the top joint, the main body pressure head, the lower pipe and the bottom taper sealing joint, the top joint, the main body pressure head, the lower pipe and the bottom The taper sealing joints are all arranged coaxially and the central axis is provided with a through hole along its axial direction. The outer surface of the top joint is provided with a groove, and the groove is provided with a matching rubber sealing ring; the outer surface of the bottom taper sealing joint is provided with a There are external threads, and the nut matches the external threads. The utility model can quickly and efficiently complete indoor triaxial hydraulic fracturing tests, has good sealing effect, can effectively prevent pressurized fluid from leaking, and is suitable for indoor uniaxial or triaxial hydraulic fracturing tests.
Description
技术领域technical field
本实用新型涉及一种试验系统,尤其是涉及一种用于实现脆性材料室内三轴水力压裂试验的压头系统。The utility model relates to a test system, in particular to a pressure head system for realizing indoor triaxial hydraulic fracturing tests of brittle materials.
背景技术Background technique
随着能源局势的日趋紧张,诸如致密气、煤层气及页岩气等非常规能源引起世界范围内的广泛关注。由于非常规油气储层具有“低孔低渗”的低产特征,以水力压裂为代表的压裂技术已成为实现非常规油气开采的主要手段。虽然目前极少数国家已经具备非常规油气商业化生产的能力,但是水力压裂机理不明且成本过高仍然是一个世界性难题。特别是现场复杂应力、复杂地质条件下的压裂生产更是难以预测与控制,此时室内三轴水力压裂成为探索压裂机理的关键基础,设计简单高效的室内压裂设备显得十分必要。With the increasingly tense energy situation, unconventional energy sources such as tight gas, coal bed methane and shale gas have attracted worldwide attention. Since unconventional oil and gas reservoirs have low production characteristics of "low porosity and low permeability", fracturing technology represented by hydraulic fracturing has become the main means to achieve unconventional oil and gas recovery. Although very few countries have the capacity to commercially produce unconventional oil and gas, the unknown mechanism and high cost of hydraulic fracturing are still a worldwide problem. In particular, fracturing production under complex stress and geological conditions is difficult to predict and control. At this time, indoor triaxial hydraulic fracturing becomes the key basis for exploring fracturing mechanism, and it is necessary to design simple and efficient indoor fracturing equipment.
目前三轴压裂试验局限于真三轴压裂试验,然而,真三轴试验设备成本过高且相关技术不成熟,该方法对岩样要求过高,一般采用300mm×300mm×300mm的大型立方体岩样,耗时耗力且得到的压裂机理并不明晰。因此,需要一种针对小尺寸压裂试件(即岩样)的室内假三轴压裂试验系统,如采用国际岩石力学协会(ISRM)推荐的直径×高度为50mm×100mm的标准试件。相比于单轴压裂,受限于试验仪器及其高压密封性能,脆性材料的室内假三轴水力压裂鲜有相关资料。与此同时,常见的试验密封方式即采用强力胶密封连接压裂试件与压头,以防止流体泄漏,但该方法导致制样费时、操作复杂且试验后需要高温或锐器处理压头粘胶。由此可见,亟需一种操作简单、密封性好且适应性强的室内三轴压裂试验的压头,此时机械领域运用的侧向密封及锥度密封原理成为突破点。At present, the triaxial fracturing test is limited to the true triaxial fracturing test. However, the cost of the true triaxial test equipment is too high and the related technology is immature. Rock samples are time-consuming and labor-intensive, and the fracturing mechanism obtained is not clear. Therefore, there is a need for an indoor pseudo-triaxial fracturing test system for small-sized fracturing specimens (ie, rock samples), such as a standard specimen with a diameter×height of 50mm×100mm recommended by the International Society of Rock Mechanics (ISRM). Compared with uniaxial fracturing, limited by the test equipment and its high-pressure sealing performance, there are few relevant data on indoor pseudo-triaxial hydraulic fracturing of brittle materials. At the same time, the common test sealing method is to use superglue to seal the connection between the fracturing specimen and the indenter to prevent fluid leakage, but this method results in time-consuming sample preparation, complicated operation, and the need for high temperature or sharps after the test. glue. It can be seen that there is an urgent need for an indenter for indoor triaxial fracturing tests with simple operation, good sealing performance and strong adaptability. At this time, the principles of lateral sealing and taper sealing used in the mechanical field have become a breakthrough point.
实用新型内容Utility model content
本实用新型所要解决的技术问题是为了填补室内假三轴压裂试验的空白,且克服现有技术中强力胶密封方式导致的制样费时、操作复杂且试验后处理复杂的缺点,提供一种用于脆性材料室内三轴水力压裂试验的压头系统,该压头结构简单、便于操作。The technical problem to be solved by the utility model is to fill the blank of the indoor false triaxial fracturing test, and overcome the shortcomings of time-consuming sample preparation, complicated operation and complicated post-test treatment caused by the superglue sealing method in the prior art, and provide a An indenter system used for indoor triaxial hydraulic fracturing tests of brittle materials, the indenter has a simple structure and is easy to operate.
本实用新型解决其技术问题所采用的技术方案是:用于室内三轴水力压裂试验的压头系统,包括压头单元、橡胶密封圈及螺母,所述压头单元为一体式结构,依次包括顶部接头、主体压头、下部管道及底部锥度密封接头,顶部接头、主体压头、下部管道及底部锥度密封接头皆为同轴设置且中心轴处沿其轴向设有贯通孔,顶部接头外表面设有凹槽,凹槽上设置有与其相匹配的橡胶密封圈;底部锥度密封接头外表面设有外螺纹,所述螺母与外螺纹相匹配。The technical solution adopted by the utility model to solve the technical problem is: the pressure head system for indoor three-axis hydraulic fracturing test, including the pressure head unit, rubber sealing ring and nut, the pressure head unit is an integrated structure, followed by Including the top joint, the main body pressure head, the lower pipe and the bottom taper sealing joint. The outer surface is provided with a groove, and the groove is provided with a matching rubber sealing ring; the outer surface of the bottom taper sealing joint is provided with an external thread, and the nut is matched with the external thread.
具体的,所述顶部接头、主体压头、下部管道及底部锥度密封接头都为圆柱体结构。Specifically, the top joint, the main body pressure head, the lower pipe and the bottom taper sealing joint are all cylindrical structures.
具体的,所述凹槽为若干个,间隔设置在顶部接头外表面。Specifically, there are several grooves, which are arranged at intervals on the outer surface of the top joint.
进一步的,所述顶部接头的外径范围为5~10mm,所述主体压头外径为50mm或100mm。Further, the outer diameter of the top connector is 5-10 mm, and the outer diameter of the main body indenter is 50 mm or 100 mm.
优选的,所述凹槽为半圆形凹槽。Preferably, the groove is a semicircular groove.
具体的,所述底部锥度密封接头的内表面设有内螺纹,内螺纹与内锥面相接。Specifically, the inner surface of the bottom taper sealing joint is provided with an internal thread, and the internal thread is in contact with the internal tapered surface.
本实用新型的有益效果是:结构简单,易于加工,能够快捷、高效地完成室内三轴水力压裂试验,密封效果好,能够有效防止受压流体泄漏,大大提高装样与卸样的速度,减少人力、物力及时间的损失。本实用新型适用于不同流体压裂及不同脆性材料的室内单轴或三轴压裂试验。The beneficial effects of the utility model are: simple structure, easy to process, can quickly and efficiently complete the indoor three-axis hydraulic fracturing test, good sealing effect, can effectively prevent the leakage of pressurized fluid, greatly improve the speed of loading and unloading, Reduce the loss of manpower, material resources and time. The utility model is suitable for indoor uniaxial or triaxial fracturing tests of different fluid fracturing and different brittle materials.
附图说明Description of drawings
图1是本实用新型与压裂试件配套时的结构示意图;Fig. 1 is the structural representation when the utility model is matched with the fracturing test piece;
图2是本实用新型中压头单元的结构示意图;Fig. 2 is the structural representation of the pressure head unit in the utility model;
图3是本实用新型中底部锥度密封接头与外部管道及螺母连接使用时的结构示意图;Fig. 3 is a schematic diagram of the structure of the utility model when the bottom taper sealing joint is connected with an external pipeline and a nut;
图4是本实用新型中橡胶密封圈的结构示意图;Fig. 4 is the structural representation of rubber sealing ring in the utility model;
图5是本实用新型中六角螺母的结构示意图;Fig. 5 is the structural representation of hex nut in the utility model;
其中,1为压头单元,2为橡胶密封圈,3为螺母,4为顶部接头,41为半圆形凹槽,5为主体压头,6为下部管道,7为底部锥度密封接头,71为内锥面,72为内螺纹,73为外螺纹,8为贯通孔,9为压裂试件,10为外部管道。Among them, 1 is the pressure head unit, 2 is the rubber sealing ring, 3 is the nut, 4 is the top joint, 41 is the semicircular groove, 5 is the main body pressure head, 6 is the lower pipe, 7 is the bottom taper sealing joint, 71 72 is an internal thread, 73 is an external thread, 8 is a through hole, 9 is a fracturing test piece, and 10 is an external pipeline.
具体实施方式detailed description
下面结合附图,详细描述本实用新型的技术方案。Below in conjunction with accompanying drawing, describe the technical solution of the utility model in detail.
如图1~2所示,用于室内三轴水力压裂试验的压头系统,包括压头单元1、橡胶密封圈2及螺母3,所述压头单元1为一体式结构,依次包括依次连接的顶部接头4、主体压头5、下部管道6及底部锥度密封接头7。即顶部接头4、主体压头5、下部管道6及底部锥度密封接头7为一体化设计,整体加工,保证有良好的密封性。顶部接头4、主体压头5、下部管道6及底部锥度密封接头7皆为同轴设置,即同中心轴设置,且中心轴处沿其轴向设有贯通孔,以便于从压头单元1的底部注入流体。压头单元的中心即为中心轴,说明贯通孔沿顶部接头4、主体压头5、下部管道6及底部锥度密封接头7的中心轴设置,这几个部分都被贯通孔贯通。由于岩石力学试验压头都一般都是圆柱体的,因此上述顶部接头4、主体压头5、下部管道6及底部锥度密封接头7优选皆为圆柱体结构,即中心轴处带有贯通孔的圆柱体。As shown in Figures 1 and 2, the indenter system used for indoor triaxial hydraulic fracturing tests includes an indenter unit 1, a rubber sealing ring 2, and a nut 3. Connected top joint 4, main body pressure head 5, lower pipe 6 and bottom taper sealing joint 7. That is, the top joint 4, the main body pressure head 5, the lower pipe 6 and the bottom taper sealing joint 7 are designed in an integrated manner and processed as a whole to ensure good sealing performance. The top joint 4, the main body pressure head 5, the lower pipe 6 and the bottom taper sealing joint 7 are all coaxially arranged, that is, arranged with the central axis, and the central axis is provided with a through hole along its axial direction, so that the pressure head unit 1 Inject fluid into the bottom. The center of the indenter unit is the central axis, indicating that the through holes are arranged along the central axes of the top joint 4, the main body indenter 5, the lower pipe 6 and the bottom taper sealing joint 7, and these parts are all penetrated by the through holes. Since the rock mechanics test indenters are generally cylindrical, the above-mentioned top joint 4, main body indenter 5, lower pipe 6 and bottom taper sealing joint 7 are preferably all cylindrical structures, that is, the central axis has a through hole. cylinder.
顶部接头4用于连接固定压裂试件,顶部接头4外表面设有凹槽,凹槽上设置有与其相匹配的橡胶密封圈2。为了保证密封效果,所述凹槽为若干个,间隔设置在顶部接头4外表面通过间隔放置橡胶密封圈2共同组成侧向密封接头,用于连接固定图1中的压裂试件。由于顶部接头4的高度有限,凹槽数目优选为2个或是3个。压裂试件采用现有技术中的压裂试件即可,压裂试件上都设有中心钻孔,在具体使用过程中,将压裂试件放在本实用新型设计的压头系统上部,直接套接在压头单元顶部即可。优选的,由于与其匹配的橡皮密封圈是圆环状,因此所述凹槽为半圆形凹槽41。与其相匹配的橡胶密封圈2的结构如图4所示,中空处正好能套入到半圆形凹槽41上,两者充分贴合。橡胶密封圈2外径应当略大于压裂试件的中心钻孔的直径,从而紧密贴合达到侧向密封的目的。橡胶密封圈2的个数根据试验注入的压裂流体压力及密封效果确定。如采用两个氟橡胶材质的橡胶密封圈2间隔设置,数量少,节约成本且能够加强密封效果。The top joint 4 is used to connect and fix the fracturing test piece, the outer surface of the top joint 4 is provided with a groove, and the rubber sealing ring 2 matching it is arranged on the groove. In order to ensure the sealing effect, there are several grooves, which are arranged at intervals on the outer surface of the top joint 4, and the rubber sealing rings 2 are placed at intervals to form a lateral sealing joint, which is used to connect and fix the fracturing test piece in Fig. 1 . Due to the limited height of the top joint 4, the number of grooves is preferably 2 or 3. The fracturing test piece can adopt the fracturing test piece in the prior art, and the fracturing test piece is provided with a central borehole. In the specific use process, the fracturing test piece is placed in the pressure head system designed by the utility model The upper part can be directly sleeved on the top of the indenter unit. Preferably, the groove is a semicircular groove 41 because the matching rubber sealing ring is in the shape of a ring. The structure of the matching rubber sealing ring 2 is shown in FIG. 4 , and the hollow part can just fit into the semicircular groove 41 , and the two fully fit together. The outer diameter of the rubber sealing ring 2 should be slightly larger than the diameter of the central borehole of the fracturing test piece, so as to closely fit to achieve the purpose of lateral sealing. The number of rubber sealing rings 2 is determined according to the pressure of the fracturing fluid injected in the test and the sealing effect. For example, two rubber sealing rings made of fluorine rubber are arranged at intervals, the quantity is small, the cost is saved and the sealing effect can be enhanced.
下部管道6用于连接主体压头5与底部锥度密封接头7,底部锥度密封接头7又与用于向贯通孔8中注入流体的外部管道10连接,所述外部管道10为设有锥度密封螺母的外部管道。The lower pipe 6 is used to connect the main body pressure head 5 and the bottom tapered sealing joint 7, and the bottom tapered sealing joint 7 is connected to the external pipe 10 for injecting fluid into the through hole 8, and the external pipe 10 is provided with a tapered sealing nut external pipes.
如图3所示,底部锥度密封接头7使用现有的锥度密封接头就可以实现本实用新型的所需的该部件的功能,其内表面设有内螺纹72,内螺纹72与内锥面71相接,通过锥度密封连接外部管道注入流体注入,底部锥度密封接头7外表面设有外螺纹,所述螺母与外螺纹相匹配,具体试验操作中,可以将通过安装螺母3将压头单元1固定在试验机台面,螺母3的尺寸由试验机构造决。As shown in Figure 3, the function of the required part of the utility model can be realized by using the existing taper sealing joint at the bottom of the taper sealing joint 7, and its inner surface is provided with an internal thread 72, and the internal thread 72 and the inner tapered surface 71 Connected, through the taper sealing connection external pipeline injection fluid injection, the outer surface of the bottom taper sealing joint 7 is provided with external threads, the nut matches the external thread, in the specific test operation, the pressure head unit 1 can be installed by installing the nut 3 Fixed on the testing machine table, the size of the nut 3 is determined by the testing machine structure.
顶部接头4外径略小于压裂试件中心钻孔的直径,以便上部能顺利安装压裂试件;表面半圆形凹槽41尺寸取决于橡胶密封圈2的大小,两者应当充分贴合;主体压头5外径与压裂试件外径相同,下部管道6的外径及长度由试验机台面中心用于安放压头的通孔尺寸决定;底部锥度密封接头7内螺纹及内锥面71匹配连接外部管道锥形接头,必须保证锥面充分光滑完整,实现高压环境中的锥度密封功能。顶部接头4及主体压头5的外径应与实际压裂试件相匹配,使用时需要使得顶部接头的外径与压裂试件的中心钻孔直径相匹配,虽然规范要求标准的压裂试件为直径×高度为50mm×100mm的规格,但也可以采用直径×高度为100mm×200mm,而压裂试件的中心钻孔常用的直径是5mm,因此,所述顶部接头4的外径范围为5~10mm,但多用外径为5mm。而主体压头5外径一般为50mm或100mm,与岩石力学规范要求的标准三轴试件的尺寸相匹配。The outer diameter of the top joint 4 is slightly smaller than the diameter of the central borehole of the fracturing test piece, so that the upper part can be installed smoothly on the fracturing test piece; the size of the semicircular groove 41 on the surface depends on the size of the rubber sealing ring 2, and the two should be fully fitted The outer diameter of the main body indenter 5 is the same as that of the fracturing test piece, and the outer diameter and length of the lower pipe 6 are determined by the size of the through hole in the center of the testing machine table for placing the indenter; the bottom taper sealing joint 7 has internal threads and internal cones The surface 71 is matched with the tapered joint of the external pipe, and the tapered surface must be sufficiently smooth and complete to realize the tapered sealing function in the high-pressure environment. The outer diameters of the top joint 4 and the main body indenter 5 should match the actual fracturing test piece. When used, the outer diameter of the top joint must match the central borehole diameter of the fracturing test piece. Although the specification requires a standard fracturing The test piece has a diameter×height of 50mm×100mm, but it can also be 100mm×200mm in diameter×height, and the diameter of the central borehole of the fracturing test piece is 5mm. Therefore, the outer diameter of the top joint 4 The range is 5-10mm, but the outer diameter is usually 5mm. The outer diameter of the main body indenter 5 is generally 50 mm or 100 mm, which matches the size of the standard triaxial test piece required by the Rock Mechanics Code.
如图5所示,螺母3的内螺纹与底部锥度密封接头7的外螺纹73匹配,用于将压头单元1固定在试验机台面。所述螺母3采用六角螺帽,其外径应当由试验机台面中心的通孔大小决定。As shown in FIG. 5 , the internal thread of the nut 3 is matched with the external thread 73 of the bottom taper sealing joint 7 to fix the indenter unit 1 on the table of the testing machine. Described nut 3 adopts hexagonal nut, and its outer diameter should be determined by the size of the through hole in the center of the testing machine table top.
在具体的室内三轴水力压裂试验实施过程中,利用本压头系统的具体过程如下:In the implementation process of the specific indoor triaxial hydraulic fracturing test, the specific process of using this pressure head system is as follows:
A.根据压裂试件的中心钻孔大小,将外径相匹配的橡胶密封圈安放在压头单元的顶部接头的凹槽中,并检查两者贴合的紧密性;A. According to the size of the central borehole of the fracturing test piece, place the rubber sealing ring with matching outer diameter in the groove of the top joint of the indenter unit, and check the tightness of the fit between the two;
B.根据三轴压缩试验机的构造,将压头系统的下部管道穿过试验机台面中心的压头安放通孔,保证主体压头紧密贴合试验机台面,然后在尾部锥度密封接头上安上螺母并拧紧,利用螺母及主体压头之间夹力的将压头系统固定在试验机上;B. According to the structure of the three-axis compression testing machine, pass the lower pipe of the indenter system through the indenter installation through hole in the center of the testing machine table to ensure that the main indenter is closely attached to the testing machine table, and then install it on the tail taper sealing joint. Put on the nut and tighten it, and fix the indenter system on the testing machine by clamping force between the nut and the indenter of the main body;
C.将尾部锥度密封接头连接用于流体注入的外部管道,拧紧接头充分保证锥面充分贴合,保证连接处的有效密封,至此压头系统安装工作全部完成;C. Connect the tail taper sealing joint to the external pipeline used for fluid injection, tighten the joint to fully ensure the full fit of the tapered surface and ensure the effective sealing of the joint, so far the installation of the pressure head system has been completed;
D.根据试验要求,将套上三轴膜的压裂试件对准上部接头,缓慢旋转至上部接头完全进入压裂试件的中心钻孔,装样时应当保证橡胶密封圈的完整性及密封性;D. According to the test requirements, align the fracturing test piece with the triaxial membrane on the upper joint, and slowly rotate until the upper joint completely enters the center hole of the fracturing test piece. The integrity of the rubber sealing ring should be ensured when loading the sample. tightness;
E.开始施加一定轴力以固定压裂试件,降下试验机三轴室并按试验要求施加围压至预定水平,然后通过外部管道缓慢注水并施加水压,直至完成压裂试验;E. Start to apply a certain axial force to fix the fracturing specimen, lower the triaxial chamber of the testing machine and apply confining pressure to a predetermined level according to the test requirements, then slowly inject water and apply water pressure through the external pipeline until the fracturing test is completed;
F.试验完成后取下压裂试件,重复步骤D和步骤E,完成本组压裂试件的三轴水力压裂试验。F. After the test is completed, remove the fracturing test piece, repeat step D and step E, and complete the triaxial hydraulic fracturing test of this group of fracturing test pieces.
以上方法能够使得在第一次压裂试验结束后,从上部可以直接取下压裂试件,继续安上带有中心钻孔的压裂试件进行试验,有效避免反复拆卸压头及高温或锐器处理粘胶的复杂低效,同时能保证注入高压流体的密封性,大大提高试验操作效率。The above method can make it possible to directly remove the fracturing test piece from the upper part after the first fracturing test, and continue to install the fracturing test piece with a central drilling hole for testing, effectively avoiding repeated disassembly of the indenter and high temperature or The sharp tool handles the complexity and inefficiency of viscose, and at the same time, it can ensure the tightness of the injected high-pressure fluid, which greatly improves the efficiency of the test operation.
当三轴围压变成0时,就是单轴情况,即单轴是三轴的特殊情况。因此本技术方案的压头系统也适用于单轴情况。虽然现在工程以水力压裂为主导,但本技术方案也可以适用于其他压裂介质,如其他液体或气体。When the triaxial confining pressure becomes 0, it is the uniaxial case, that is, the uniaxial is a special case of the triaxial. Therefore, the pressure head system of the technical solution is also suitable for single-axis situations. Although the current engineering is dominated by hydraulic fracturing, this technical solution can also be applied to other fracturing media, such as other liquids or gases.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105241750A (en) * | 2015-11-24 | 2016-01-13 | 四川大学 | Pressing head system for indoor triaxial hydrofracture experiment |
CN113776951A (en) * | 2021-08-17 | 2021-12-10 | 中国科学院武汉岩土力学研究所 | A supercritical geothermal fracturing test simulation system and a supercritical geothermal fracturing test simulation method based thereon |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105241750A (en) * | 2015-11-24 | 2016-01-13 | 四川大学 | Pressing head system for indoor triaxial hydrofracture experiment |
CN105241750B (en) * | 2015-11-24 | 2018-01-19 | 四川大学 | Pressurized head systems for indoor three axle hydraulic fracturings experiment |
CN113776951A (en) * | 2021-08-17 | 2021-12-10 | 中国科学院武汉岩土力学研究所 | A supercritical geothermal fracturing test simulation system and a supercritical geothermal fracturing test simulation method based thereon |
CN113776951B (en) * | 2021-08-17 | 2024-01-30 | 中国科学院武汉岩土力学研究所 | Supercritical geothermal fracturing test simulation system and supercritical geothermal fracturing test simulation method based on same |
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