CN205099902U - Automatic control system that in proper order of banded material sewing operation - Google Patents
Automatic control system that in proper order of banded material sewing operation Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型是关于一种缝纫设备技术,特别是有关于一种带状料车缝作业自动化循序控制系统,可应用于整合至一缝纫设备,用以对该缝纫设备的车缝作业所执行的一连串的操控程序,包括带状料馈入程序、带状料张力调整程序、带状料车缝程序、以及带状料切断程序,提供一全自动化及无时间差的即时性循序控制功能。 The utility model relates to a sewing equipment technology, in particular to an automatic sequential control system for the sewing operation of strip materials, which can be applied to a sewing equipment for performing the sewing operation of the sewing equipment A series of control procedures, including the strip feeding procedure, the strip tension adjustment procedure, the strip sewing procedure, and the strip cutting procedure, provide a fully automatic and real-time sequential control function without time difference.
背景技术 Background technique
缝纫机是一种用来制做纺织品的机器,其主要功能为用来将一块纺织材料缝合至一件布料制品。 A sewing machine is a machine used to make textiles, the main function of which is to stitch a piece of textile material to a cloth product.
缝纫机所进行的车缝作业在缝制合身类型的布料制品需要配合缝合一条具松紧弹力的带状料。这种合身类型的布料制品在不同部位有不同的松紧状态,因此在对此带状料进行车缝时,缝纫机即必须具有一个模块可将馈送的带状料调整至所需的张力值,藉此让带状料具有所需的松紧效果。此外,布料的缝制长度为固定长度,因此缝纫机也必须具有一个模块可在缝合的带状料达到预定的固定长度时,将带状料切断。 The sewing operation performed by the sewing machine needs to be sewed together with an elastic band-shaped material when sewing fit-type fabric products. This type of fitted fabric product has different elastic states in different parts, so when sewing this strip-shaped material, the sewing machine must have a module that can adjust the fed strip-shaped material to the required tension value, by This gives the webbing the desired elastic effect. In addition, the sewing length of the cloth is a fixed length, so the sewing machine must also have a module that can cut off the webbing when the stitched webbing reaches a predetermined fixed length.
因此这种用来车缝带状料的缝纫设备除了车缝针之外,即必须另外配置有以下的设施;带状料馈入装置、带状料张力调整装置、以及带状料切断装置;其中带状料馈入装置用来将带状料馈入至车缝针下方的一个车缝位置点上;带状料张力调整装置用来调整带状料的张力,藉以让带状料具有松紧效果;而带状料切断装置则用来于每一次车缝作业完成时将带状料切断。 Therefore, this sewing equipment used for sewing strips must be equipped with the following facilities in addition to the sewing needles: strip feeding device, strip tension adjustment device, and strip cutting device; Among them, the strip-shaped material feeding device is used to feed the strip-shaped material to a sewing position point below the sewing needle; the strip-shaped material tension adjustment device is used to adjust the tension of the strip-shaped material, so as to make the strip-shaped material elastic effect; and the strip material cutting device is used to cut off the strip material when each sewing operation is completed.
由于这些装置在同一布料制品的车缝作业中,必须循序按照一个预定的顺序来启动及运作,因此在应用上即需求一种全自动化及高效率的解决方案,可用来控制这些装置配合车缝针的车缝作业以无时间差的即时方式循序进行,从而提高车缝作业的执行速度及纺织的生产效率。 Since these devices must be started and operated in a predetermined sequence during the sewing operation of the same fabric product, a fully automated and efficient solution is required in the application, which can be used to control these devices to cooperate with the sewing The sewing operation of needles is carried out sequentially in a real-time manner with no time difference, thereby improving the execution speed of sewing operations and the production efficiency of textiles.
实用新型内容 Utility model content
本实用新型的研发目的便是针对前述的需求问题提出一种可行的解决方案,可用来对带状料车缝作业所需要的一连串的操控程序,包括带状料馈入程序、带状料张力调整程序、带状料车缝程序、以及带状料切断程序,提供一全自动化及无时间差的即时性循序控制系统。 The purpose of the research and development of this utility model is to propose a feasible solution to the above-mentioned demand problems, which can be used for a series of control procedures required for the strip material sewing operation, including the strip material feeding program, the strip material tension Adjustment program, strip sewing program, and strip cutting program provide a fully automatic and real-time sequential control system without time difference.
本实用新型的系统,其最上位化的基本构造包含以下的组成构件;(A)一中央控制模块;(B)一带状料馈入监控模块;(C)一带状料张力调整监控模块;(D)一带状料车缝监控模块;以及(E)一带状料切断监控模块。 In the system of the present utility model, its uppermost basic structure includes the following components: (A) a central control module; (B) a belt-shaped material feeding monitoring module; (C) a belt-shaped material tension adjustment monitoring module ; (D) a belt-shaped material sewing monitoring module; and (E) a belt-shaped material cutting monitoring module.
于实际操作时,本实用新型所执行的控制处理过程如下;(1)执行一带状料馈入程序,藉以将该带状料馈入至一车缝位置点;(2)于该带状料馈入程序完成时,接着以无时间差的即时方式循序执行一带状料张力调整程序,藉以将该带状料的张力调整至一预定值;(3)于该带状料张力调整程序完成时,接着以无时间差的即时方式循序执行一带状料车缝程序,藉以将该带状料缝合至该布料制品;以及(4)于该带状料车缝程序完成时,接着以无时间差的即时方式循序执行一带状料切断程序,藉以将该带状料切断。 In actual operation, the control process performed by the utility model is as follows; (1) execute a strip-shaped material feeding program, so as to feed the strip-shaped material into a sewing position point; (2) in the strip-shaped material When the material feeding procedure is completed, the strip-shaped material tension adjustment procedure is executed sequentially in a real-time manner without time difference, so as to adjust the tension of the strip-shaped material to a predetermined value; (3) when the strip-shaped material tension adjustment procedure is completed , then sequentially execute the strip sewing process in a real-time manner with no time difference, so as to sew the strip to the fabric product; and (4) when the strip sewing process is completed, then proceed with no time difference The strip-shaped material cutting process is executed sequentially in a real-time manner, so as to cut the strip-shaped material.
本实用新型为达上述目的所实行的技术手段为一种带状料车缝作业自动化循序控制系统,可应用于整合至一缝纫设备,且该缝纫设备具有一车缝主控单元、一带状料馈入装置、一带状料张力调整装置、以及一带状料切断装置,其中该车缝主控单元是用以控制一马达来驱动一车缝针进行一车缝作业,藉以将一带状料缝合至一布料制品;此带状料车缝作业自动化循序控制系统至少包含;(A)一中央控制模块,用以对该车缝主控单元、该带状料馈入装置、该带状料张力调整装置、以及该带状料切断装置的启动提供一无时间差的即时性循序控制功能;(B)一带状料馈入监控模块,可受控于该中央控制模块来启动及监控该带状料馈入装置执行一带状料馈入程序,藉以将该带状料馈入至一车缝位置点;(C)一带状料张力调整监控模块,可于该带状料馈入程序完成时,接着受控于该中央控制模块以无时间差的即时方式循序执行一带状料张力调整程序,藉以将该带状料的张力调整至一预定值;(D)一带状料车缝监控模块,可于该带状料张力调整程序完成时,接着受控于该中央控制模块以无时间差的即时方式循序执行一带状料车缝程序,藉以将该带状料缝合至该布料制品;以及(E)一带状料切断监控模块,可于该带状料车缝程序完成时,接着受控于该中央控制模块以无时间差的即时方式循序执行一带状料切断程序,藉以将该带状料切断。 The technical means implemented by the utility model to achieve the above purpose is an automatic sequential control system for strip sewing operation, which can be applied to a sewing equipment, and the sewing equipment has a sewing master control unit, a strip strip Material feeding device, belt-shaped material tension adjustment device, and belt-shaped material cutting device, wherein the sewing master control unit is used to control a motor to drive a sewing needle to perform a sewing operation, so that the belt The strip material is stitched to a fabric product; the automatic sequential control system for the strip material sewing operation at least includes; (A) a central control module, which is used for the sewing master control unit, the strip material feeding device, the belt The strip material tension adjustment device and the start of the strip material cutting device provide a real-time sequential control function without time difference; (B) the strip material feeds into the monitoring module, which can be controlled by the central control module to start and monitor The strip material feeding device executes a strip material feeding program, so as to feed the strip material to a sewing position point; (C) a strip material tension adjustment monitoring module can be used to feed the strip material When the entry program is completed, the central control module is then controlled by the central control module to execute the belt-shaped material tension adjustment program sequentially in a real-time manner without time difference, so as to adjust the tension of the belt-shaped material to a predetermined value; (D) the belt-shaped material The sewing monitoring module can be controlled by the central control module to execute the sewing process of the strip material sequentially in a real-time manner without time difference when the tension adjustment procedure of the strip material is completed, so as to sew the strip material to the Cloth products; and (E) a strip-shaped material cutting monitoring module, which can be controlled by the central control module to execute the strip-shaped material cutting process sequentially in a real-time manner without time difference when the strip-shaped material sewing process is completed, Thereby the strip material is cut.
所述的带状料馈入装置为一双滚轮式的带状料馈入装置。 The strip-shaped material feeding device is a double-roller-type strip-shaped material feeding device.
所述的带状料切断装置为一双刀片式的带状料切断装置。 The strip-shaped material cutting device is a double-blade strip-shaped material cutting device.
所述的中央控制模块于具体实施上是采用可程序化硬件。 The described central control module adopts programmable hardware in specific implementation.
本实用新型可做成单一个电路模块,且此单一电路模块可直接连结至缝纫设备上现有的车缝主控单元、带状料馈入装置、带状料张力调整装置、以及带状料切断装置,藉以循序控制这些装置来启动及执行所需的带状料馈入程序、带状料张力调整程序、带状料车缝程序、以及带状料切断程序,可用来提高车缝作业的执行速度及纺织的生产效率。 The utility model can be made into a single circuit module, and this single circuit module can be directly connected to the existing sewing master control unit, strip material feeding device, strip material tension adjustment device, and strip material on the sewing equipment. The cutting device is used to sequentially control these devices to start and execute the required tape feeding program, tape tension adjustment program, tape sewing program, and tape cutting program, which can be used to improve the sewing operation. Execution speed and textile productivity.
附图说明 Description of drawings
图1为一应用示意图,用以显示一典型的缝纫设备的基本架构及本实用新型的自动化循序控制系统整合至该缝纫设备的应用方式; Fig. 1 is a schematic diagram of application, which is used to show the basic structure of a typical sewing equipment and the application mode of integrating the automatic sequential control system of the present utility model into the sewing equipment;
图2A、图2B为一组构造示意图,用以显示本实用新型的自动化循序控制系统所控制的带状料馈入装置的基本构造; Fig. 2A, Fig. 2B are a group of structural schematic diagrams, in order to show the basic structure of the strip material feeding device controlled by the automatic sequential control system of the present invention;
图3为一构造示意图,用以显示本实用新型的自动化循序控制系统所控制的带状料张力调整装置的基本构造; Fig. 3 is a structural schematic diagram, in order to show the basic structure of the strip material tension adjustment device controlled by the automatic sequential control system of the present utility model;
图4A、图4B为一组构造示意图,用以显示本实用新型的自动化循序控制系统所控制的带状料切断装置的基本构造; Fig. 4A, Fig. 4B are a group of structural schematic diagrams, in order to show the basic structure of the strip cutting device controlled by the automatic sequential control system of the utility model;
图5为一构造示意图,用以显示本实用新型的自动化循序控制系统的基本构造; Fig. 5 is a structural schematic diagram, in order to show the basic structure of the automatic sequential control system of the present utility model;
图6A至图6C为一组应用示意图,用以显示本实用新型的自动化循序控制系统所控制的带状料馈入程序的各个步骤。 FIG. 6A to FIG. 6C are a set of application schematic diagrams for showing various steps of the strip feeding procedure controlled by the automatic sequential control system of the present invention.
具体实施方式 detailed description
以下即配合所附图式,详细揭露说明本实用新型的带状料车缝作业自动化循序控制系统的技术内容及实施例。 The technical contents and embodiments of the automatic sequential control system for sewing strips of the present invention are disclosed in detail below in conjunction with the accompanying drawings.
本实用新型的应用 Application of the utility model
图1显示一典型的缝纫设备10的基本架构及本实用新型于具体实施为一个系统时(如标号100所指的方块,以下简称为"本实用新型的自动化循序控制系统")整合至该缝纫设备10的应用方式。 Fig. 1 shows the basic structure of a typical sewing equipment 10 and the utility model is integrated into the sewing system when it is implemented as a system (the block indicated by the label 100, hereinafter referred to as "the automatic sequential control system of the utility model") Mode of application of the device 10 .
如图所示,此缝纫设备10的基本架构包括一车缝针20、一马达30、一车缝主控单元40、以及一带状料供应装置50;其中车缝针20可受控于马达30的驱动来进行一上下循环往复的车缝动作,用以将一条缝线21通过车缝动作来将该带状料供应装置50所供应的一条带状料51缝合至一件布料制品60;而马达30则是受控于车缝主控单元40来驱动车缝针20进行上下的车缝动作。此外,于带状料51从带状料供应装置50传送至车缝针20的路径上,缝纫设备10进而设置有一机械式的带状料馈入装置70、一机械式的带状料张力调整装置80、以及一机械式的带状料切断装置90。于图1所示的架构中,缝纫设备10尚包含许多其它的模块及设施,但此处仅以示意方式显示及说明与本实用新型有关的部分。 As shown in the figure, the basic structure of this sewing device 10 includes a sewing needle 20, a motor 30, a sewing master control unit 40, and a strip material supply device 50; wherein the sewing needle 20 can be controlled by the motor 30 is driven to carry out a reciprocating sewing action up and down, so as to sew a strip 51 supplied by the strip supply device 50 to a cloth product 60 by sewing a suture 21 through the sewing action; The motor 30 is controlled by the sewing master control unit 40 to drive the sewing needle 20 to perform up and down sewing. In addition, on the path where the strip material 51 is conveyed from the strip material supply device 50 to the sewing needle 20, the sewing equipment 10 is further provided with a mechanical strip material feeding device 70, a mechanical strip material tension adjustment device 80, and a mechanical strip cutting device 90. In the structure shown in FIG. 1 , the sewing equipment 10 still includes many other modules and facilities, but here only schematically shows and describes the parts related to the present utility model.
于实际应用上,布料制品60特别是一种具有带状料的衣物制品。 In practical application, the cloth product 60 is especially a kind of clothing product with strips.
如图2A、图2B所示,带状料馈入装置70例如为一种双滚轮式的带状料馈入装置,其构造包括2个滚轮;一第一滚轮71和一第二滚轮72。于实际操作时,带状料馈入装置70可施加一机械性的带动力F1至带状料51,藉此将带状料51带动而馈入至车缝针20及压脚22下方的车缝位置点23。如图2A所示,于不执行带状料馈入程序时,第一滚轮71和第二滚轮72是处于分开状态,而带状料51则从中间通过。相反的,于执行带状料馈入程序时,则如图2B所示,第一滚轮71和第二滚轮72会转成闭合状态,从而将带状料51夹紧,且第一滚轮71会以顺时针方向转动,而第二滚轮72则以逆时针方向转动,藉此带动带状料51往下移动而将带状料51的线头馈入至车缝针20及压脚22下方的车缝位置点23。此处必须注意的一点是,带状料馈入装置70的构造方式并不限于图2A、图2B所示的型式,而是可采用任何一种可用来带动带状料51往一个特定方向移动的机械装置。 As shown in FIG. 2A and FIG. 2B , the strip material feeding device 70 is, for example, a double-roller type strip material feeding device, and its structure includes two rollers; a first roller 71 and a second roller 72 . In actual operation, the strip-shaped material feeding device 70 can apply a mechanical driving force F1 to the strip-shaped material 51, thereby driving the strip-shaped material 51 and feeding it into the sewing machine under the sewing needle 20 and the presser foot 22. Sew position point 23. As shown in FIG. 2A , when the strip-shaped material feeding procedure is not performed, the first roller 71 and the second roller 72 are separated, and the strip-shaped material 51 passes through the middle. On the contrary, when carrying out the strip-shaped material feeding program, then as shown in Figure 2B, the first roller 71 and the second roller 72 can turn into closed state, thereby the strip-shaped material 51 is clamped, and the first roller 71 can Rotate clockwise, while the second roller 72 rotates counterclockwise, thereby driving the strip material 51 to move down and feeding the thread ends of the strip material 51 into the sewing machine below the sewing needle 20 and the presser foot 22. Sew position point 23. It must be noted here that the construction of the strip-shaped material feeding device 70 is not limited to the type shown in FIGS. mechanical device.
如图3所示,带状料张力调整装置80例如为一种滚轮式的带状料张力调整装置,其构造包括一主滚轮81、一副滚轮82、以及一张力传感器83。于实际操作时,带状料张力调整装置80可施加一机械性的拉力F2至带状料51,用以将带状料51的张力调整至一预定值,藉此让缝合至布料制品60的带状料51具有所需的松紧效果。假如主滚轮81作逆时针方向的转动,则可放松带状料51而降低带状料51张力,而转动的角位移量愈大,则放松的程度也就愈大。相反的,假如主滚轮81作顺时针方向的转动,则可拉紧带状料51而提高带状料51张力,而转动的角位移量愈大,则拉紧的程度也就愈大。张力传感器83则是用来感测带状料51的张力,藉以透过回授控制来将带状料51的张力准确调整到预设的张力值。此处必须注意的一点是,带状料张力调整模块80并不限于图3所示的滚轮式带状料张力调整装置,而是可采用任何一种可用来调整带状料51的张力的机械装置。 As shown in FIG. 3 , the strip tension adjusting device 80 is, for example, a roller-type strip tension adjusting device, and its structure includes a main roller 81 , a secondary roller 82 , and a tension sensor 83 . In actual operation, the strip-shaped material tension adjusting device 80 can apply a mechanical tension F2 to the strip-shaped material 51 to adjust the tension of the strip-shaped material 51 to a predetermined value, thereby allowing the stitching to the fabric product 60 The strip material 51 has the desired elastic effect. If the main roller 81 rotates counterclockwise, the strip material 51 can be relaxed to reduce the tension of the strip material 51, and the larger the angular displacement of the rotation, the greater the degree of relaxation. On the contrary, if the main roller 81 rotates clockwise, the strip material 51 can be tightened to increase the tension of the strip material 51, and the larger the angular displacement of the rotation, the greater the tension. The tension sensor 83 is used to sense the tension of the strip material 51 so as to accurately adjust the tension of the strip material 51 to a preset tension value through feedback control. It must be noted here that the strip tension adjustment module 80 is not limited to the roller-type strip tension adjustment device shown in FIG. device.
如图4A、图4B所示,带状料切断装置90例如为一双刀片式的带状料切断装置,其构造包括2个刀片;一第一刀片91和一第二刀片92。于实际操作时,带状料切断装置90可施加一机械性的切力F3至带状料51,用以将带状料51通过其中的部分切断。如图4A所示,于不执行带状料切断动作时,第一刀片91和第二刀片92是处于分开状态,而带状料51则从中间通过。相反的,于执行带状料馈入程序时,则如图4B所示,第一刀片91和第二刀片92会转成闭合状态,从而产生一机械性的切力F3,藉此将带状料51通过其中的部分切断;而在将带状料51切断之后,第一刀片91和第二刀片92会再回复至原来的分开状态。此处必须注意的一点是,带状料切断装置90并不限于图4A、图4B所示的型式,而是可采用任何一种可将带状料51切断的机械装置。 As shown in FIG. 4A and FIG. 4B , the strip cutting device 90 is, for example, a double-blade strip cutting device, and its structure includes two blades; a first blade 91 and a second blade 92 . In actual operation, the strip material cutting device 90 can apply a mechanical cutting force F3 to the strip material 51 to cut off the part of the strip material 51 passing therethrough. As shown in FIG. 4A , when the strip-shaped material cutting operation is not performed, the first blade 91 and the second blade 92 are separated, and the strip-shaped material 51 passes through the middle. On the contrary, when carrying out the strip material feeding program, then as shown in Figure 4B, the first blade 91 and the second blade 92 can turn into closed state, thereby produce a mechanical cutting force F3, thereby the strip The part of material 51 passing therethrough is cut off; and after the strip material 51 is cut off, the first blade 91 and the second blade 92 will return to the original separated state. It should be noted here that the strip cutting device 90 is not limited to the type shown in FIGS. 4A and 4B , but any mechanical device capable of cutting the strip 51 can be used.
在带状料车缝作业上,缝纫设备10即必须使用带状料馈入装置70来将带状料51馈入至车缝位置点23;接着使用带状料张力调整装置80来调整带状料51的张力;然后利用车缝针20来将带状料51缝合;最后于车缝作业完成时,利用带状料切断装置90来将带状料51切断。因此缝纫设备10在对布料制品60进行带状料车缝作业时,即必须对带状料51执行以下的一连串的操控程序; In the strip sewing operation, the sewing equipment 10 must use the strip feeding device 70 to feed the strip 51 to the sewing position point 23; then use the strip tension adjustment device 80 to adjust the strip tension. Then use the sewing needle 20 to sew the strip-shaped material 51; finally, when the sewing operation is completed, use the strip-shaped material cutting device 90 to cut off the strip-shaped material 51. Therefore, when the sewing equipment 10 performs the strip-shaped material sewing operation on the cloth product 60, it must perform the following series of manipulation procedures on the strip-shaped material 51;
(P1)带状料馈入程序 (P1) Ribbon feeding program
(P2)带状料张力调整程序 (P2) Ribbon tension adjustment procedure
(P3)带状料车缝程序 (P3) Ribbon sewing program
(P4)带状料切断程序 (P4) Ribbon cutting procedure
本实用新型的功能 Function of the utility model
本实用新型的自动化循序控制系统100的功能即是用来对前述的一连串的操控程序;(P1)带状料馈入程序、(P2)带状料张力调整程序、(P3)带状料车缝程序、以及(P4)带状料切断程序,提供一无时间差的即时式循序控制功能,可在前一项的操控程序完成之后,紧接着以无时间差的即时方式立即启动及执行下一项的操控程序。 The function of the automatic sequential control system 100 of the present utility model is to be used for the aforesaid series of control programs; (P1) strip-shaped material feeding program, (P2) strip-shaped material tension adjustment program, (P3) strip-shaped material car The sewing program and (P4) strip material cutting program provide a real-time sequential control function without time difference. After the previous control program is completed, the next one can be started and executed immediately in a real-time manner without time difference. control program.
于具体实施上,本实用新型的自动化循序控制系统100即连结至车缝主控单元40、带状料馈入装置70、带状料张力调整装置80、和带状料切断装置90,用以循序控制这些装置分别启动及执行带状料馈入程序、带状料张力调整程序、带状料车缝程序、以及带状料切断程序。本实用新型的自动化循序控制系统100所执行的无时间差的即时式循序控制功能的程序如下; In actual implementation, the automatic sequential control system 100 of the present utility model is connected to the sewing main control unit 40, the strip material feeding device 70, the strip material tension adjustment device 80, and the strip material cutting device 90 for These devices are sequentially controlled to respectively start and execute the strip feeding procedure, the strip tension adjustment procedure, the strip sewing procedure, and the strip cutting procedure. The program of the instant sequential control function without time difference carried out by the automatic sequential control system 100 of the present utility model is as follows;
(P1)执行带状料馈入程序,藉以将该带状料51的线头馈入至车缝位置点23; (P1) Execute the strip-shaped material feeding program, so as to feed the thread end of the strip-shaped material 51 into the sewing position point 23;
(P2)于带状料馈入程序完成之后,接着以无时间差的即时方式立即启动及执行带状料张力调整程序,藉以将带状料51的张力调整至一预定值; (P2) After the ribbon-shaped material feeding procedure is completed, immediately start and execute the ribbon-shaped material tension adjustment procedure in a real-time manner with no time difference, so as to adjust the tension of the ribbon-shaped material 51 to a predetermined value;
(P3)于带状料张力调整程序完成之后,接着以无时间差的即时方式立即启动及执行带状料车缝程序,藉以将带状料51缝合至布料制品60; (P3) After the strip-shaped material tension adjustment process is completed, immediately start and execute the strip-shaped material sewing process in a real-time manner without time difference, so as to sew the strip-shaped material 51 to the fabric product 60;
(P4)于带状料车缝程序完成之后,接着以无时间差的即时方式立即启动及执行带状料切断程序,藉以将带状料51切断。 (P4) After the strip-shaped material sewing process is completed, immediately start and execute the strip-shaped material cutting process in a real-time manner without time difference, so as to cut off the strip-shaped material 51 .
本实用新型的构造方式 Construction method of the utility model
如图5所示,本实用新型的自动化循序控制系统100的基本构造包含以下的组成构件;(A)一中央控制模块101;(B)一带状料馈入监控模块110;(C)一带状料张力调整监控模块120;(D)一带状料车缝监控模块130;以及(E)一带状料切断监控模块140。 As shown in Figure 5, the basic structure of the automatic sequential control system 100 of the present utility model comprises the following components; (A) a central control module 101; (B) a strip material feeding monitoring module 110; (C) a (D) the belt sewing monitoring module 130 ; and (E) the belt cutting monitoring module 140 .
于具体实施上,本实用新型的自动化循序控制系统100可做成单一个电路模块,且此单一电路模块可直接连结至缝纫设备上现有的车缝主控单元40、带状料馈入装置70、带状料张力调整装置80、以及带状料切断装置90,藉以循序控制这些装置来启动及执行所需的带状料馈入程序、带状料张力调整程序、带状料车缝程序、以及带状料切断程序。因此本实用新型在实际应用上非常易于整合至现有的缝纫设备。 In practice, the automatic sequential control system 100 of the present utility model can be made into a single circuit module, and this single circuit module can be directly connected to the existing sewing master control unit 40 and the strip material feeding device on the sewing equipment 70. The strip tension adjustment device 80 and the strip cutting device 90 are used to sequentially control these devices to start and execute the required strip feeding program, strip tension adjustment program, and strip sewing program , and strip cutting procedures. Therefore, the utility model is very easy to be integrated into the existing sewing equipment in practical application.
以下即首先分别说明本实用新型的自动化循序控制系统100的各个组成构件的个别属性及功能。 The individual attributes and functions of each component of the automatic sequential control system 100 of the present invention will be described firstly below.
(A)中央控制模块101 (A) Central control module 101
中央控制模块101是作为一个中央控制单元,用来以循序方式启动前述的一连串的操控程序,也就是带状料馈入程序、带状料张力调整程序、带状料车缝程序、和带状料切断程序。 The central control module 101 is used as a central control unit to start the aforementioned series of control procedures in a sequential manner, that is, the strip feeding program, the strip tension adjustment program, the strip sewing program, and the strip sewing program. Material cutting procedure.
于实际操作上,中央控制模块101可下达控制指给带状料馈入监控模块110、带状料张力调整监控模块120、带状料车缝监控模块130、和带状料切断监控模块140来分别启动带状料馈入装置70、带状料张力调整装置80、车缝主控单元40、和带状料切断装置90执行带状料馈入程序、带状料张力调整程序、带状料车缝程序、和带状料切断程序,并将相关的监控讯息回传给中央控制模块101。 In actual operation, the central control module 101 can issue control instructions to the strip feeding monitoring module 110, the strip tension adjustment monitoring module 120, the strip sewing monitoring module 130, and the strip cutting monitoring module 140. Respectively start the strip-shaped material feeding device 70, the strip-shaped material tension adjustment device 80, the sewing master control unit 40, and the strip-shaped material cutting device 90 to execute the strip-shaped material feeding program, the strip-shaped material tension adjustment program, the strip-shaped material The sewing program and the strip material cutting program are sent back to the central control module 101 with relevant monitoring information.
于具体实施上,此中央控制模块101可采用软件或硬件来实施,也就是采用微处理器配合微电脑程序来执行控制讯息的处理,或是采用客制化或可程序化的逻辑电路,例如合身应用集成电路ASIC(Application-SpecificIntegratedCircuit)、现场可程序化逻辑门数组FPGA(FieldProgrammableGateArray)、可程序化逻辑设备PLD(ProgrammableLogicDevice)、可程序化逻辑数组PLA(ProgrammableLogicArray)、可程序化数组逻辑PAL(ProgrammableArrayLogic)、等等。 In actual implementation, the central control module 101 can be implemented by software or hardware, that is, by using a microprocessor to cooperate with a microcomputer program to process control information, or by using a customized or programmable logic circuit, such as a Application-Specific Integrated Circuit ASIC (Application-Specific Integrated Circuit), Field Programmable Logic Gate Array FPGA (Field Programmable Gate Array), Programmable Logic Device PLD (Programmable Logic Device), Programmable Logic Array PLA (Programmable Logic Array), Programmable Array Logic PAL (Programmable Array Logic ),etc.
(B)带状料馈入监控模块110 (B) The strip material is fed into the monitoring module 110
带状料馈入监控模块110用以监控带状料馈入装置70的执行过程及运作状态,可于接收到中央控制模块101所发出的一带状料馈入致能讯息时,响应地启动带状料馈入装置70来执行一带状料馈入程序,藉以将带状料51的线头馈入至车缝位置点23;并在监视到带状料馈入装置70完成此馈入动作之后,随即发出一带状料馈入完成讯息给中央控制模块101,使中央控制模块101随即发出一带状料张力调整致能讯息给带状料张力调整监控模块120。 The strip feeding monitoring module 110 is used to monitor the execution process and operation status of the strip feeding device 70, and can be activated in response to receiving a strip feeding enabling message from the central control module 101. The strip-shaped material feeding device 70 is used to execute the strip-shaped material feeding program, so that the thread end of the strip-shaped material 51 is fed into the sewing position point 23; and when the strip-shaped material feeding device 70 is monitored to complete this feeding action Afterwards, a message of completion of feeding the strip is sent to the central control module 101 , so that the central control module 101 immediately sends a message of enabling the strip tension adjustment to the strip tension adjustment monitoring module 120 .
(C)带状料张力调整监控模块120 (C) Strip material tension adjustment monitoring module 120
带状料张力调整监控模块120可接收中央控制模块101所发出的带状料张力调整致能讯息,并响应地启动带状料张力调整装置80来执行一带状料张力调整程序,藉以将带状料51的张力调整至一预定值;并在监视到带状料张力调整监控模块120完成此带状料张力调整动作之后,随即回传一带状料张力调整完成讯息给中央控制模块101,使中央控制模块101随即发出一车缝作业致能讯息给带状料车缝监控模块130。 The strip tension adjustment monitoring module 120 can receive the strip tension adjustment enabling message sent by the central control module 101, and activate the strip tension adjustment device 80 in response to execute the strip tension adjustment procedure, so as to adjust the strip tension. The tension of the strip material 51 is adjusted to a predetermined value; and after monitoring that the strip tension adjustment monitoring module 120 completes the strip tension adjustment action, it returns a strip tension adjustment completion message to the central control module 101, Then the central control module 101 sends a sewing operation enabling message to the belt sewing monitoring module 130 .
(D)带状料车缝监控模块130 (D) Strip material sewing monitoring module 130
带状料车缝监控模块130可接收中央控制模块101所发出的车缝作业致能讯息,并响应地使车缝主控单元40启动马达30来驱动车缝针20执行一次的车缝作业,藉以将带状料51缝合至布料制品60;并在监视到车缝针20完成本次的车缝作业时,随即回传一车缝作业完成讯息给中央控制模块101,使中央控制模块101随即发出一带状料切断致能讯息给带状料切断监控模块140。 The strip sewing monitoring module 130 can receive the sewing operation enabling message sent by the central control module 101, and in response, the sewing master control unit 40 starts the motor 30 to drive the sewing needle 20 to perform one sewing operation, In order to sew the strip material 51 to the cloth product 60; and when it is monitored that the sewing needle 20 completes the sewing operation of this time, it returns a sewing operation completion message to the central control module 101, so that the central control module 101 immediately Send a strip cutting enabling message to the strip cutting monitoring module 140 .
(E)带状料切断监控模块140 (E) Strip cutting monitoring module 140
带状料切断监控模块140可接收中央控制模块101所发出的带状料切断致能讯息,并响应地启动带状料切断装置90来将带状料51通过其中的部分切断;并在监视到带状料切断装置90完成此带状料切断之后,随即回传一带状料切断完成讯息给中央控制模块101。 The strip-shaped material cutting monitoring module 140 can receive the strip-shaped material cutting enable message sent by the central control module 101, and activate the strip-shaped material cutting device 90 in response to cut off the part of the strip-shaped material 51 passing therethrough; After the strip cutting device 90 finishes cutting the strip, it returns a strip cutting completion message to the central control module 101 immediately.
本实用新型的运作方式 Mode of operation of the utility model
以下即说明本实用新型的自动化循序控制系统100于实际应用时的运作方式及操作过程。 The following describes the operation mode and operation process of the automatic sequential control system 100 of the present invention in actual application.
于实际操作时,纺织作业人员只要将一件布料制品60置放至缝纫设备10的车缝平台上,即可触动缝纫设备10及本实用新型的自动化循序控制系统100开始运转来对布料制品60进行一次的车缝作业。此车缝作业依序包含以下一连串的操控程序; In actual operation, as long as the textile worker places a piece of fabric product 60 on the sewing platform of the sewing equipment 10, the sewing equipment 10 and the automatic sequential control system 100 of the present utility model can be activated to start the operation of the fabric product 60. Carry out one sewing operation. This sewing operation includes the following series of control procedures in sequence;
(P1)带状料馈入程序 (P1) Ribbon feeding program
(P2)带状料张力调整程序 (P2) Ribbon tension adjustment procedure
(P3)带状料车缝程序 (P3) Ribbon sewing program
(P4)带状料切断程序 (P4) Ribbon cutting procedure
分别说明如下; They are described as follows;
(P1)带状料馈入程序 (P1) Ribbon feeding program
如图1所示,此带状料馈入程序的目的在于将带状料51的线头馈入至车缝针20及压脚22下方的车缝位置点23。如图6A、图6C所示,此带状料馈入程序于具体实施上包括以下一连串的操控动作; As shown in FIG. 1 , the purpose of the strip feeding procedure is to feed the end of the strip 51 to the sewing position point 23 below the sewing needle 20 and the presser foot 22 . As shown in Fig. 6A and Fig. 6C, the strip-shaped material feeding procedure includes the following series of manipulation actions in specific implementation;
(S1)如图6A所示,中央控制模块101首先使带状料馈入监控模块110启动带状料馈入装置70的两个滚轮71、72闭合来夹住带状料51通过其中的部分,再接着使第一滚轮71以顺时针方向转动,而第二滚轮72则以逆时针方向转动,藉此带动带状料51来将带状料51的线头推送至车缝针20及压脚22下方的车缝位置点23。 (S1) As shown in FIG. 6A, the central control module 101 first makes the strip-shaped material feeding monitoring module 110 start the two rollers 71, 72 of the strip-shaped material feeding device 70 to close to clamp the part of the strip-shaped material 51 passing therethrough. , and then make the first roller 71 rotate clockwise, while the second roller 72 rotates counterclockwise, thereby driving the strip material 51 to push the thread end of the strip material 51 to the sewing needle 20 and the presser foot Sewing position point 23 below 22.
(S2)接着如图6B所示,当带状料51的线头到达车缝位置点23时,车缝主控单元40会使压脚22向下移动来压紧带状料51的线头。 (S2) Next, as shown in FIG. 6B, when the thread end of the strip material 51 reaches the sewing position point 23, the sewing master control unit 40 will move the presser foot 22 downward to compress the thread end of the strip material 51.
(S3)接着如图6C所示,当压脚22下压至定位时,接着带状料馈入装置70的两个滚轮71、72会张开而回复至原位。此即完成带状料馈入程序。 ( S3 ) Next, as shown in FIG. 6C , when the presser foot 22 is pressed down to the position, then the two rollers 71 , 72 of the strip feeding device 70 will open and return to the original position. This completes the strip feeding procedure.
带状料馈入监控模块110在监视到带状料馈入装置70完成带状料馈入程序之后,随即发出一带状料馈入完成讯息给中央控制模块101,使中央控制模块101随即发出一带状料张力调整致能讯息给带状料张力调整监控模块120。 After the strip-shaped material feeding monitoring module 110 monitors that the strip-shaped material feeding device 70 completes the strip-shaped material feeding program, it immediately sends a strip-shaped material feeding completion message to the central control module 101, so that the central control module 101 immediately sends A strip tension adjustment enabling message is sent to the strip tension adjustment monitoring module 120 .
(P2)带状料张力调整程序 (P2) Ribbon tension adjustment procedure
带状料张力调整监控模块120在接收到中央控制模块101所发出的带状料张力调整致能讯息之后,随即响应地启动带状料张力调整装置80来执行一带状料张力调整程序,藉以将带状料51的张力调整至一预定值;并在监视到带状料张力调整监控模块120完成此带状料张力调整动作之后,随即回传一带状料张力调整完成讯息给中央控制模块101,使中央控制模块101随即发出一车缝作业致能讯息给带状料车缝监控模块130。 After receiving the ribbon tension adjustment enabling message from the central control module 101, the ribbon tension adjustment monitoring module 120 immediately activates the ribbon tension adjustment device 80 to execute the ribbon tension adjustment procedure, thereby Adjust the tension of the strip 51 to a predetermined value; and after monitoring that the strip tension adjustment monitoring module 120 completes the strip tension adjustment, then return the strip tension adjustment completion message to the central control module 101, the central control module 101 immediately sends a sewing operation enabling message to the belt sewing monitoring module 130.
(P3)带状料车缝程序 (P3) Ribbon sewing program
带状料车缝监控模块130在接收到中央控制模块101所发出的车缝作业致能讯息之后,随即响应地使车缝主控单元40启动马达30来驱动车缝针20执行一次的车缝作业,藉以将带状料51缝合至布料制品60。 After receiving the sewing operation enabling message sent by the central control module 101, the belt sewing monitoring module 130 immediately responds to the sewing master control unit 40 to start the motor 30 to drive the sewing needle 20 to perform one sewing Operation, whereby the strip material 51 is sewn to the cloth product 60.
于此带状料车缝程序的执行过程中,带状料馈入装置70和带状料切断装置90都保持在无动作状态,也就是带状料馈入装置70的两个滚轮71、72以及带状料切断装置90的两个刀片91、92都是如图6C所示般地保持为分开状态。 During the execution of the strip-shaped material sewing program, the strip-shaped material feeding device 70 and the strip-shaped material cutting device 90 are kept in an inactive state, that is, the two rollers 71, 72 of the strip-shaped material feeding device 70 And the two blades 91, 92 of the strip cutting device 90 are kept separated as shown in FIG. 6C.
带状料车缝监控模块130在监视到车缝针20完成本次的车缝作业之后,随即回传一车缝作业完成讯息给中央控制模块101,使中央控制模块101随即发出一带状料切断致能讯息给带状料切断监控模块140。 After the belt sewing monitoring module 130 monitors that the sewing needle 20 has completed the sewing operation, it immediately returns a sewing operation completion message to the central control module 101, so that the central control module 101 immediately sends out a belt sewing operation. The cutting enabling message is sent to the strip cutting monitoring module 140 .
(P4)带状料切断程序 (P4) Ribbon cutting procedure
带状料切断监控模块140在接收到中央控制模块101所发出的带状料切断致能讯息之后,随即响应地启动带状料切断装置90来将带状料51通过其中的部分切断;并在监视到带状料切断装置90完成带状料切断动作之后,随即回传一带状料切断完成讯息给中央控制模块101。 After the ribbon-shaped material cutting monitoring module 140 receives the ribbon-shaped material cutting enabling message sent by the central control module 101, it immediately activates the ribbon-shaped material cutting device 90 to cut off the part of the ribbon-shaped material 51 passing therethrough; and After monitoring that the strip cutting device 90 completes the strip cutting action, it immediately returns a strip cutting completion message to the central control module 101 .
于具体实施上,此带状料切断程序包括以下的一连串的操控动作: In terms of specific implementation, the strip cutting procedure includes the following series of manipulation actions:
(S1)中央控制模块101使车缝主控单元40控制马达30将车缝针20提高至上方的定位点,也就是离开布料制品60。 (S1) The central control module 101 enables the sewing main control unit 40 to control the motor 30 to raise the sewing needle 20 to the upper positioning point, that is, away from the fabric product 60 .
(S2)中央控制模块101使带状料张力调整监控模块120控制带状料张力调整装置80将带状料51放松至无张力的松弛状态。 (S2) The central control module 101 enables the strip-shaped material tension adjustment monitoring module 120 to control the strip-shaped material tension adjustment device 80 to relax the strip-shaped material 51 to a relaxed state with no tension.
(S3)中央控制模块101使带状料馈入监控模块110控制带状料馈入装置70的两个滚轮71、72闭合来夹住带状料51,如图2B所示,藉以防止带状料51被切断后松脱。 (S3) The central control module 101 makes the strip material feeding monitoring module 110 control the two rollers 71, 72 of the strip feeding device 70 to close to clamp the strip material 51, as shown in FIG. Material 51 is cut off and loosened.
(S4)中央控制模块101使带状料切断监控模块140控制带状料切断装置90的两个刀片91、92闭合,如图4B所示,藉以将带状料51通过其中的部分切断。此两个刀片91、92在闭合后,接着会自动复位成原来的分开状态,而在回复到原位时,即代表完成带状料切断程序。 (S4) The central control module 101 makes the strip cutting monitoring module 140 control the two blades 91, 92 of the strip cutting device 90 to close, as shown in FIG. 4B , so as to cut off the portion of the strip 51 passing therethrough. These two blades 91, 92 will automatically reset to the original separated state after they are closed, and when returning to the original position, it represents the completion of the strip cutting procedure.
带状料切断装置90完成此带状料切断程序之后,即表示完成本次对当前的布料制品60所执行的车缝作业。 After the strip-shaped material cutting device 90 completes the strip-shaped material cutting process, it means that the sewing operation performed on the current cloth product 60 is completed.
假如还有下一件的布料制品60要进行车缝作业,则只要将下一件布料制品60放置到车缝位置点23,即会启动缝纫设备10及本实用新型的自动化循序控制系统100来将前述的P1至P4的操控程序再执行一次,直至所有的布料制品60都完成车缝作业为止。 If there is still the next cloth product 60 to be sewn, then as long as the next cloth product 60 is placed at the sewing position point 23, the sewing equipment 10 and the automatic sequential control system 100 of the present utility model will be started. The aforementioned control procedures from P1 to P4 are executed again until all the fabric products 60 have been sewn.
总结而言,本实用新型针对带状料的车缝作业提供了一种全自动化及高效率的控制系统,可用来让带状料的车缝作业所包含的一连串的操控程序,包括带状料馈入程序、带状料张力调整程序、带状料车缝程序、以及带状料切断程序,以全自动化及无时间差的即时方式循序进行,从而提高车缝作业的执行速度及纺织的生产效率。 To sum up, the utility model provides a fully automatic and high-efficiency control system for the sewing operation of the strip material, which can be used to make a series of control procedures included in the sewing operation of the strip material, including the strip material The feeding procedure, strip tension adjustment procedure, strip sewing procedure, and strip cutting procedure are carried out sequentially in a fully automated and real-time manner without time lag, thereby improving the execution speed of sewing operations and the production efficiency of textiles .
以上所述仅为本实用新型的较佳实施例而已,并非用以限定本实用新型的实质技术内容的专利范围。本实用新型的广义的最上位概念是定义于以下的申请专利范围。假如任何他人所完成的产品或技术方法与以下的申请专利范围所定义者为完全相同、或是为一种等效的变更,均将被视为涵盖于本实用新型的专利范围之中。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the patent scope of the substantial technical content of the present utility model. The broadest concept of the present invention is defined in the following claims. If any product or technical method completed by others is exactly the same as defined in the scope of the patent application below, or is an equivalent change, it will be deemed to be covered by the patent scope of the utility model.
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Cited By (3)
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CN111945304A (en) * | 2020-08-13 | 2020-11-17 | 广州高梭自动化科技有限公司 | Adaptive adjustment method, device and equipment for lower hem and storage medium |
US11519113B2 (en) | 2020-04-08 | 2022-12-06 | Singer Sourcing Limited Llc | Embroidery accessory with interchangeable guide |
US11525199B2 (en) | 2019-12-17 | 2022-12-13 | Singer Sourcing Limited Llc | Accessory for sewing machine and methods of using the same |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US11525199B2 (en) | 2019-12-17 | 2022-12-13 | Singer Sourcing Limited Llc | Accessory for sewing machine and methods of using the same |
US11519113B2 (en) | 2020-04-08 | 2022-12-06 | Singer Sourcing Limited Llc | Embroidery accessory with interchangeable guide |
CN111945304A (en) * | 2020-08-13 | 2020-11-17 | 广州高梭自动化科技有限公司 | Adaptive adjustment method, device and equipment for lower hem and storage medium |
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