CN205090099U - Anticorrosive steel rib reinforcing spiral steel pipe - Google Patents
Anticorrosive steel rib reinforcing spiral steel pipe Download PDFInfo
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- CN205090099U CN205090099U CN201520771087.2U CN201520771087U CN205090099U CN 205090099 U CN205090099 U CN 205090099U CN 201520771087 U CN201520771087 U CN 201520771087U CN 205090099 U CN205090099 U CN 205090099U
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- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The utility model discloses an anticorrosive steel rib reinforcing spiral steel pipe wherein is equipped with heliciform steel rib on the outer wall of steel pipe, and is steel bellmouth and the steel socket integrative with the steel pipe body respectively at the both ends of steel pipe body, the steel rib extends to the surface of bellmouth the inside and outside wall hot compress of steel pipe body has a polymer anticorrosive coating, and is equipped with at least one recess in bellmouth or socket department, be provided with the sealing ring in the recess. The utility model discloses the consumption that reduces steel alleviates the holistic weight of pipeline more than 30%, and main performance index such as ring rigidity can compensate through the setting of steel rib, realizes the target of thin wall, epipodium rigidity.
Description
Technical field
This model utility relates to bigbore pressurized tube technical field, and specifically a kind of anticorrosive steel rib strengthens Spiral Steel Pipe.
Background technique
Heavy caliber pressurized tube (caliber the is greater than 0.5 meter) purposes of representative buried use; Generally comprise the engineering field in oil transportation, gas transmission, water supply, draining etc.Its representative major product has: the pipe material products such as 3PE anti-corrosive steel tube, ductile iron pipe, above two kinds of products all have employed the preservative treatment of different process and pipeline connection technology makes, but because its this body structure of product limit, the technical requirements be difficult to realize energy-saving and environmental protection further, extending the aspects such as tubing working life, is described for 3PE anti-corrosive steel tube.
3PE anti-corrosive steel tube, in engineering practice for many years, has proved a kind of production technology of Technical comparing maturation.But because its product structure limit, in pipeline making and pipeline connection procedure, the also technological deficiency of various degrees.One, in making heavy caliber pipe process, in order to reach the technical requirements of hoop rigidity, tube wall thickness must be increased and could meet standard-required, for the pipeline of diameter 2 meters, in order to meet the requirement of ring stiffness, its pipeline wall thickness, close to 30 millimeters, therefore increases raw-material consumption and manufacturing cost burden.Its two, need Site Welding, be welded to connect in process at pipeline field, because field condition limited, the preservative treatment of weld is had to the hidden danger of quality of the aspect such as lack of standardization, not thorough, and then increase the maintenance cost of pipework, have impact on the working life of pipeline.
From data disclosed in Chinese Patent Application No. 201410548040.X and 201020615835.5 two kind of product, there is the technical problem that 3PE anti-corrosive steel tube has in two kinds of patented products equally.
Model utility content
In order to solve the deficiencies in the prior art, the utility model provides a kind of novel anticorrosion steel rib to strengthen Spiral Steel Pipe and preparation method thereof, hold, insert the making of jointing type (flange-type or other form can certainly be made into) steel pipe for heavy caliber, for solving heavy caliber oil transportation, gas transmission, to, the defect of drainage pipe energy consumption high (tubing wall thickness is large), maintenance cost large (control of Site Welding difficult quality) etc., solve the problem of comprehensive anticorrosive simultaneously.
The utility model solves the technological scheme that its technical problem adopts:
A kind of anticorrosive steel rib strengthens Spiral Steel Pipe, comprise steel pipe body, it is characterized in that, the outer wall of described steel pipe body is provided with the steel rib of helical layout, and be respectively at the two ends of steel pipe body and the steel bell of steel pipe body one and steel socket, described steel rib extends to the outer surface of bellmouth, at the polymer anticorrosive coat that the inside and outside wall hot compress of described steel pipe body has (different according to purposes) thickness different, and at bellmouth or/and spigot is provided with at least one groove, in described groove, be provided with seal ring.
Further, described bellmouth has following structure: the cone cylinder portion of a Diameter Gradual Change, a faucet part, wherein, the minimum diameter of described faucet part is identical with the external diameter of described spigot, the external diameter of maximum inner diameter and steel pipe spigot has the inclination angle being more than or equal to 3 °.
Further, described socket has following structure: end is that socket is domatic and be provided with at least one sealing groove at socket outer surface.
Further, described faucet part has following structure: be provided with at least one sealing groove at faucet part internal surface.
Further, described polymer anticorrosive coat is the one in PE, PP, EP, PVC or bituminous epoxy.
Further, the section of described steel rib is the one in circular cross section, arc-shaped sections, trapezoidal cross-section or yi word pattern section.
Further, described steel rib is arranged on the outer wall of Spiral Steel Pipe by the mode of welding.
Further, described steel rib and Spiral Steel Pipe mother metal one-body molded.
A kind of anticorrosive steel rib strengthens the making method of Spiral Steel Pipe:
The first step, being welded of Spiral Steel Pipe, adopts the mode of spiral winding, and the steel strip winding of thickness 6 millimeters to 10 millimeters is formed Spiral Steel Pipe, and general submerged arc welding or the highfrequency welding technique of adopting makes;
Second step, with pipe production line synchronous operation steel rib rolling system, is wound around also continuous welding in a spiral manner and, on the outer wall of Spiral Steel Pipe, forms spiral helicine steel rib by steel rib good for rolling;
3rd step, fixed length cutting, and the steel rib of repair welding and repairing socket, and remove the steel rib of spigot, and repair welding and repairing are carried out to steel rib port,
4th step, preheating (flame or medium, high frequency heating) steel pipe two ends, carry out holding, socket sizing makes, make bellmouth, respectively radio frequency heating is carried out to the two ends of Spiral Steel Pipe, and utilizes flaring machinery to carry out enlarging to one end of Spiral Steel Pipe, form following structure: the cone cylinder portion of a Diameter Gradual Change, a faucet part, wherein the minimum diameter of faucet part is identical with the external diameter of Spiral Steel Pipe spigot; The external diameter of maximum outside diameter and Spiral Steel Pipe spigot has the tilt angle being more than or equal to 3 °; Further, use expand, full circle machinery carries out full circle process at the other end of Spiral Steel Pipe, and hold, socket operation synchronously carries out; And be processed to form groove at bellmouth or spigot;
5th step, to the preheating of Spiral Steel Pipe outer surface, ball blast or sand throwing, dust removal process;
6th step, the hot compress preservative treatment of outer surface is carried out after Shot Blasting, hot compress mode is: utilize the mode of flame heating or heating in medium frequency that the surface temperature of tubing is warming up to more than 80 ~ 180 degree, then the hot compress of resistant polymer is carried out, form external anti-corrosion layer, then use water-cooled or air-cooled cooling and shaping carried out to tubing;
7th step, utilizes the mode in step 5, six to carry out ball blast or sand throwing, dust removal process to Spiral Steel Pipe inner body wall; Hot compress preservative treatment, last cooling forming;
8th step, carries out carrying out flaw detection, and carry out online and offline inspection, the project of carrying out flaw detection comprises anticorrosion Thickness sensitivity etc., finally carries out packaging stock.
Further, the form of described resistant polymer at least comprises following several resin: the one in PE, PP, EP, PVC or bituminous epoxy.
Further, described steel rib rolling system aims at a kind of in rolling circle, arc, trapezoidal or I-shaped and the milling train of design.
Further, in step one, steel pipe is welded and makes according to Spiral Steel Pipe technological requirement.
Further, in step 3, steel pipe is placed on a rotation platform, is driven by driving mechanism, steel pipe rotation of 360 degree on rotation platform.
Further, in step 6, the hot compress equipment of described flame heating or heating in medium frequency and resistant polymer is all be arranged on the track being parallel to turnover bracket side, realizes moving left and right by drive unit.
A kind of anticorrosive steel rib strengthens the making method of Spiral Steel Pipe:
The first step, rolling is with the continuous steel plate of steel rib;
Second step, uses spiral winding machine to be wound around and welds the steel pipe formed with spiral steel rib;
3rd step, fixed length cutting, and the steel rib removing spigot, and shutoff and repair welding steel rib opening end,
4th step, preheated steel pipe two ends, carry out holding, socket sizing makes, particularly, make bellmouth, respectively medium, high frequency heating is carried out to the two ends of Spiral Steel Pipe, and utilizes flaring machinery to carry out enlarging to one end of Spiral Steel Pipe, form following structure: the cone cylinder portion and the faucet part that comprise a Diameter Gradual Change, wherein the minimum diameter of faucet part is identical with the external diameter of Spiral Steel Pipe spigot; The external diameter of maximum outside diameter and Spiral Steel Pipe spigot has the tilt angle being more than or equal to 3 °; Use expand, full circle machinery carries out full circle process at the other end of Spiral Steel Pipe, and hold, socket operation synchronously carries out; And be processed to form groove at bellmouth or spigot;
5th step, the hot compress preservative treatment of outer surface is carried out after Shot Blasting, hot compress mode is: utilize the mode of flame heating or heating in medium frequency that the surface temperature of tubing is warming up to more than 80 ~ 180 degree, then the hot compress of resistant polymer is carried out, form external anti-corrosion layer, then use water-cooled or air-cooled cooling and shaping carried out to tubing;
6th step, utilizes the mode in step 5 to carry out ball blast, hot compress preservative treatment to inner surface of tube body, last cooling forming;
7th step, carries out carrying out flaw detection, and carry out online and offline inspection, the project of carrying out flaw detection comprises anticorrosion Thickness sensitivity etc., finally carries out packaging stock.
The beneficial effects of the utility model are:
This pipeline utilize metallic material intrinsic to liquid, the impermeable feature of gas, in addition along large-caliber spiral outer wall of steel pipe spiral welded steel rib, for improving its hoop rigidity, and effectively reduce wall thickness and the steel using amount of pipeline, such as the wall thickness of the pipeline of same specification drops to 8 millimeters by original 20 millimeters, reduce the consumption more than 30% of steel, alleviate the weight of pipeline entirety, and the main performance index such as ring stiffness can be made up by the setting of steel rib, realize the target of thin-walled, high ring rigidity.
Inner and outer surface hot compress has anticorrosive coat, without anticorrosion dead angle, utilizes the features such as the acid resistant alkali of resistant polymer, makes through automatic work flow.Be the arteriopathy product between a kind of large-diameter steel pipe and heavy caliber PE tubing, substantially increase working life and the application area of product.
Constructability, speed of application is fast, convenient.
Full steel structure, is convenient to maintenance and the repairing in later stage, carries out repair welding.
Have that structure is simple, manufacturing efficiency is high simultaneously, reliable in quality, life cycle in 50 years with first-class feature.
This pipeline uses metal to make, and energy-conserving and environment-protective, recoverable, meets the environmental protection concept recycled.
Accompanying drawing explanation
Fig. 1 is sectional view of the present utility model.
Fig. 2 is connection diagram.
Fig. 3 be steel pipe and steel rib in conjunction with one of schematic diagram.
Fig. 4 be steel pipe and steel rib in conjunction with schematic diagram two.
Fig. 5 be steel pipe and steel rib in conjunction with schematic diagram three.
Fig. 6 be steel pipe and steel rib in conjunction with schematic diagram four.
Fig. 7 is the process flow diagram of embodiment one.
Fig. 8 is the process flow diagram of embodiment two.
In figure: 1 steel pipe, 11 steel ribs, 2 bellmouths, 21 cone cylinder portions, 22 faucet parts, 23 grooves, 3 sockets, 31 sockets are domatic, 4 rubber seal, 51 external anti-corrosion layers, anticorrosive coat in 52.
Embodiment
As shown in Figures 1 to 4, for existing defect, protection main body of the present utility model is as follows:
Exploitation be a kind of have hold, the steel rib of outlet structure strengthens steel pipe, being different from traditional Steel-plastic pipeline and Spiral Steel Pipe, is functionally or in preparation process all have outstanding feature.
Its basic principle is, first make steel rib outside steel pipe, steel rib generally adopts rolling system rolling to be formed, and then carries out that two ends are held, the manufacturing and designing of socket, and finally carries out preservative treatment, detection.
Based on above-mentioned description, the steel pipe that the utility model provides has following structure:
Steel pipe 1, is welded or selects Spiral Steel Pipe, the steel pipe that the inner and outer surface namely utilizing steel band to be formed through spiral welded is smooth.Diameter of steel tube is generally more than 500 millimeters, and the large-scale steel pipe that municipal engineering such as, use, Spiral Steel Pipe has special market supporting, can purchase and also can oneself manufacture.Common design, for meeting the usage requirement of ring stiffness, the steel pipe of 2 rice diameters needs wall thickness design usually at 30 millimeters, need to consume a large amount of steel, by enforcement of the present utility model, the wall thickness of steel pipe can be reduced in less than 10 millimeters, simultaneously by the compound of spiral steel rib, reduce overall weight, the integral loop rigidity of steel pipe is not reduced, and quality of product is also guaranteed.
At the outer surface welding steel rib of spiral or the steel band of steel pipe 1, form spiral steel rib 11, wherein the cross section of steel rib can be arc, trapezoidal etc., as shown in Figure 2, also can use the steel band of yi word pattern, the spiral steel rib of formation certain intervals.
It is shaping that above-mentioned steel rib will use rolling mill to be rolled, and the pattern of section is determined by the roll of rolling.
Above-mentioned spiral steel rib is generally welded to connect by mode and the steel pipe of welding, and this is committed step one, and then makes bellmouth 2 and the socket 3 at two ends, and wherein the making of bellmouth, socket is difficult point, and the mode of the best adopts the mode of enlarging to carry out.
By reference to the accompanying drawings 7, be described in detail below by its working process.
The first step, steel pipe 1 is prepared in welding, screw winding is adopted to coordinate the technique of highfrequency welding or submerged arc welding to carry out making steel pipe, then, steel pipe is placed on a mobile platform or trailer, forms steel pipe inlet pipe platform, generally, mobile platform moves along the rectilinear direction of production line, is provided with a carrying steel pipe on a mobile platform and the mechanism driving steel pipe to rotate simultaneously, makes steel pipe be in rotary state.
Second step, steel rib rolling system is utilized steel band rolling to be formed the steel rib meeting usage requirement, wherein the preparation of this steel rib rolling system and steel pipe is synchronously carried out, then at outer surface Weldable Steel rib or the steel band of steel pipe 1, form spiral steel rib 11, the pattern of steel rib is various, as shown in FIG. 3 to 7, steel band wherein can form arc, trapezoidal cross-section by the mode of rolling in advance, strengthens its intensity, reduces the consumption of steel band;
The thickness of usual steel rib and the wall thickness of steel pipe close to or slightly thin.
For the large diameter pipeline of 2 rice diameters, wall thickness 6 to 10 millimeters, steel rib thickness is 2 to 8 millimeters, and steel rib height is 40 to 80 millimeters.
3rd step, fixed length cutting, form the steel pipe of predetermined length, such as 10 meters is one section, repairs the steel rib of socket outer surface, particularly, repair welding is carried out to weld, shutoff is carried out to the steel rib port at tangent plane place, simultaneously simultaneously, remove the steel rib of spigot outer surface, form smooth outer surface at spigot.
4th step, the making of joint socket; Make bellmouth 2, one end of steel pipe is heated, and utilize flaring machinery to carry out enlarging to local, form following structure: 21, one, the cone cylinder portion faucet part 22 of a Diameter Gradual Change, wherein the internal diameter of faucet part 22 is identical with the external diameter of steel pipe 1 spigot, and groove 23 is set at faucet part, this groove can adopt once-through, also can adopt post forming, for placing rubber seal ring, form sealing.Cone cylinder portion is used for the transition of faucet part and steel tube end part, and certainly, ladder cylinder also can realize the transition connection function of boring cylinder.Carry out the process of socket at the other end of steel pipe, what wherein use is full circle machinery, forms satisfactory socket pattern.
Wherein above-mentioned flaring machinery can flaring machinery in the CN104669577A patent application of REFERENCE TO RELATED people earlier application, or with reference to machinery disclosed in CN104889274A document.
The full circle machinery that full circle machinery is plumbing installations, wheel hub industry is commonly used.
The position of above-mentioned groove, as a kind of pattern that can replace, can be arranged on the outer surface of socket, is realized the encapsulation process of joint socket by the rubber seal 4 of placing in socket recess effectively, size is coincide.
5th step, bell mouth expanding, use in the end of bellmouth flaring machinery to carry out enlarging to it, form bell mouth shape, be convenient to hold, insert connection, then steel pipe 1 is placed on a rotation platform, driven by holder and driving mechanism, steel pipe rotation of 360 degree on rotation platform, carries out full circle at the two ends of steel pipe while rotating, and revise chamfering, form socket domatic 31.Particularly, following full circle mode can be selected as required: heat treatment full circle, first uses high-frequency heating apparatus to carry out local heating to spigot, then uses full circle machinery to carry out full circle.The full circle machinery that full circle machinery is plumbing installations, wheel hub industry is commonly used.
In general, the precision of cryogenic treatment full circle and effect are better than the effect of heat treatment full circle.
In wherein above-mentioned process, the inside and outside matching surface at joint socket place can carry out the accurately finishings such as machining.
6th step, the mobile platform being loaded with body 1 is transferred to ball blast station, shot-blasting machine is utilized to carry out Shot Blasting to outer surface of tube body, spiral steel rib, the holding of soldering point and two ends, spigot, pass through Shot Blasting, rust cleaning, surface peening can be realized, the intensity on surface and degree of compaction are increased, realizes preliminary treatment, wherein Shot Blasting uses ball blast machinery, and machinery industry universal machine selected by ball blast machinery.
7th step, the hot compress preservative treatment carrying out outer surface is set about immediately after Shot Blasting, general hot compress mode is: utilize the mode of flame heating or heating in medium frequency the surface temperature of tubing to be warming up to 80 to 180 degree, then the hot compress of resistant polymer is carried out, wherein, the form of resistant polymer at least comprises following material: polyethylene, PP, PE, PVC, bituminous epoxy, EP etc., forms external anti-corrosion layer 51, then air-cooled or water-cooled is used to lower the temperature to tubing
8th step, utilizes the mode in step 6, seven to carry out ball blast, hot compress preservative treatment to inner surface of tube body, last cooling forming, anticorrosive coat 52 in being formed.
9th step, carries out carrying out flaw detection, and carry out online and offline inspection, the project of carrying out flaw detection comprises anticorrosion Thickness sensitivity etc., finally carries out packaging stock.
Embodiment two, and by reference to the accompanying drawings 8,
Be with embodiment one difference, spiral steel rib is not welded on body, but integrated with it.Use rolling system Direct Rolling with the thick steel band of steel rib, then carry out welding and form Spiral Steel Pipe, then carry out the making of joint socket, finally carry out preservative treatment and detection.Form all steel pipeline with spiral bar.Specific embodiment is as follows:
The first step, rolling is with the continuous steel plate of steel rib;
Second step, uses spiral winding machine to be wound around and welds the steel pipe formed with spiral steel rib;
3rd step, fixed length cutting, and the steel rib removing spigot, and shutoff and repair welding steel rib opening end,
4th step, preheated steel pipe two ends, carry out holding, socket sizing makes, particularly, make bellmouth (2) and socket (3), respectively radio frequency heating is carried out to the two ends of Spiral Steel Pipe, and utilize flaring machinery to carry out enlarging to one end of Spiral Steel Pipe, form following structure: the cone cylinder portion (21) and the faucet part (22) that comprise a Diameter Gradual Change, wherein the minimum diameter of faucet part (22) is identical with the external diameter of Spiral Steel Pipe (1) spigot; The external diameter of maximum outside diameter and Spiral Steel Pipe (1) spigot has the tilt angle being more than or equal to 3 °; Use full circle machinery to carry out full circle process at the other end of Spiral Steel Pipe, and hold, socket operation synchronously carries out; And be processed to form groove (23) at bellmouth (2) or socket (3) place;
5th step, the hot compress preservative treatment of outer surface is carried out after Shot Blasting, hot compress mode is: utilize the mode of flame heating or heating in medium frequency the surface temperature of tubing to be warming up to more than 80 to 180 degree, then the hot compress of resistant polymer is carried out, form external anti-corrosion layer, then use water-cooled or air-cooled cooling and shaping carried out to tubing;
6th step, utilizes the mode in step 5 to carry out ball blast, hot compress preservative treatment to inner surface of tube body, last cooling forming;
7th step, carries out carrying out flaw detection, and carry out online and offline inspection, the project of carrying out flaw detection comprises anticorrosion Thickness sensitivity etc., finally carries out packaging stock.
Embodiment recited above is described preferred implementation of the present utility model; not scope of the present utility model is limited; under the prerequisite not departing from the utility model design spirit; relevant technical staff in the field, to various distortion of the present utility model and improvement, all should expand in protection domain as determined in the utility model claims.
Claims (6)
1. an anticorrosive steel rib strengthens Spiral Steel Pipe, comprise steel pipe body, it is characterized in that, the outer wall of described steel pipe body is provided with helical steel rib, and is respectively steel bell and steel socket at the two ends of steel pipe body, and steel bell and steel socket and steel pipe body are one, described steel rib extends to the outer surface of bellmouth, there is polymer anticorrosive coat in the inside and outside wall hot compress of described steel pipe body, and at bellmouth or/and spigot is provided with at least one groove, in described groove, be provided with seal ring.
2. a kind of anticorrosive steel rib according to claim 1 strengthens Spiral Steel Pipe, it is characterized in that, described bellmouth has following structure: the cone cylinder portion and the faucet part that comprise a Diameter Gradual Change, wherein, the minimum diameter of described faucet part is identical with the external diameter of described spigot, the external diameter of maximum inner diameter and steel pipe spigot has the inclination angle being more than or equal to 3 °, and be provided with groove in described faucet part inwall.
3. a kind of anticorrosive steel rib according to claim 1 strengthens Spiral Steel Pipe, and it is characterized in that, described socket has following structure: end is that socket is domatic and be provided with at least one sealing groove at socket outer surface.
4. a kind of anticorrosive steel rib according to claim 1 strengthens Spiral Steel Pipe, it is characterized in that, described polymer anticorrosive coat is the one in PE, PP, EP, PVC or bituminous epoxy.
5. a kind of anticorrosive steel rib according to claim 1 strengthens Spiral Steel Pipe, it is characterized in that, and the section of described steel rib is the one in circular cross section, arc-shaped sections, trapezoidal cross-section or yi word pattern section.
6. a kind of anticorrosive steel rib according to claim 1 strengthens Spiral Steel Pipe, it is characterized in that, described steel rib and the Placement of steel pipe body are one of following two kinds of modes: described steel rib is arranged on the outer wall of steel pipe body by the mode of welding, or described steel rib and steel pipe body mother metal one-body molded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520771087.2U CN205090099U (en) | 2015-09-30 | 2015-09-30 | Anticorrosive steel rib reinforcing spiral steel pipe |
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| CN201520771087.2U CN205090099U (en) | 2015-09-30 | 2015-09-30 | Anticorrosive steel rib reinforcing spiral steel pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105221850A (en) * | 2015-09-30 | 2016-01-06 | 张翼飞 | A kind of anticorrosive steel rib strengthens Spiral Steel Pipe and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105221850A (en) * | 2015-09-30 | 2016-01-06 | 张翼飞 | A kind of anticorrosive steel rib strengthens Spiral Steel Pipe and preparation method thereof |
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