CN205078971U - No weld bond ji huiguandao of high pressure - Google Patents
No weld bond ji huiguandao of high pressure Download PDFInfo
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- CN205078971U CN205078971U CN201520875266.0U CN201520875266U CN205078971U CN 205078971 U CN205078971 U CN 205078971U CN 201520875266 U CN201520875266 U CN 201520875266U CN 205078971 U CN205078971 U CN 205078971U
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- huiguandao
- pressure
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- connection
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- 238000007789 sealing Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 abstract description 9
- 241000233855 Orchidaceae Species 0.000 abstract 3
- 238000005457 optimization Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Landscapes
- Branch Pipes, Bends, And The Like (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及高压管道连接技术领域,尤其涉及高压主管道与支路管道连接技术,具体为高压无焊口集汇管道。 The utility model relates to the technical field of high-pressure pipeline connection, in particular to the connection technology of a high-pressure main pipeline and a branch pipeline, in particular to a high-pressure non-welded joint collection pipeline.
背景技术 Background technique
自上世纪九十年代插装阀液压技术在我国普及应用后,全国各大中型锻压设备(水压机)进行改进,“油压机”多泵直供式、PLC程序控制,十几年的时间得到广泛应用,在各种压机的液压泵站内,多个液压泵管路全部汇集焊接在圆形高压输送主管道上,这种丁字形焊接管道存在以下不足:1、管道较长,焊接量大,焊接工艺较难保证;2、设备运行过程中,空运转与高压运转频率较大,共振强,容易使管壁伸缩、膨胀概率频繁,导致所有管道焊口交替裂纹、开焊、高压泄漏,严重贻误生产、容易引起火灾,抢修时还要进行气割割裂、磨光、补焊,极易将管道内壁生氧化铁皮、焊渣掉入液压油内,对各液压元件造成严重损伤,堵塞、卡阀。 Since the hydraulic technology of cartridge valves was popularized and applied in China in the 1990s, various large and medium-sized forging equipment (hydraulic presses) across the country have been improved, and the "hydraulic press" has been widely used for more than ten years with multi-pump direct supply and PLC program control. , in the hydraulic pump stations of various presses, multiple hydraulic pump pipelines are all assembled and welded on the circular high-pressure conveying main pipeline. This T-shaped welded pipeline has the following disadvantages: 1. The pipeline is long, the welding volume is large, and the welding process It is difficult to guarantee; 2. During the operation of the equipment, the frequency of dry operation and high-pressure operation is relatively high, and the resonance is strong, which is easy to cause the pipe wall to expand and contract, and the probability of expansion is frequent, resulting in alternating cracks, open welding, and high-pressure leakage of all pipe welds, seriously hindering production. , It is easy to cause fire, and gas cutting, polishing, and repair welding must be carried out during emergency repairs. It is very easy to drop oxidized iron scale and welding slag on the inner wall of the pipeline into the hydraulic oil, causing serious damage to various hydraulic components, blockage, and valve jamming.
发明内容 Contents of the invention
为彻底解决高压主管道与支路管道丁字形连接处焊口开焊带来的一系列问题,本实用新型提供一种新的连接结构的高压管道。 In order to thoroughly solve a series of problems caused by the opening of the welding joint at the T-shaped joint between the high-pressure main pipeline and the branch pipeline, the utility model provides a high-pressure pipeline with a new connection structure.
本实用新型采取的方案为:高压无焊口集汇管道,包括方形主管道、支路管道及位于所述方形主管道和支路管道之间用于密封的的密封垫,支路管道与主管道连接处呈“丁”字形,支路管道为一端焊有方附接法兰或圆附接法兰的圆管,支路管道上的方附接法兰或圆附接法兰与主管道固定连接;在方形主管道侧面上与支路管道对应位置设置有通孔,方形管道和支路管道通过此通孔连通,所述通孔的周围加工有至少四个与所述方附接法兰或圆附接法兰连接尺寸相匹配的螺纹孔,支路管道通过与所述螺纹孔匹配的螺栓固定在方形主管道上。 The scheme adopted by the utility model is: a high-pressure non-welded joint collection pipeline, including a square main pipeline, a branch pipeline, and a gasket for sealing between the square main pipeline and the branch pipeline, and the branch pipeline is connected to the main pipeline. The pipe connection is in the shape of a "D", and the branch pipe is a round pipe with a square attachment flange or a round attachment flange welded at one end. The square attachment flange or round attachment flange on the branch pipe is connected to the main pipe. Fixed connection; a through hole is provided on the side of the square main pipe corresponding to the branch pipe, the square pipe and the branch pipe communicate through the through hole, and at least four attachment methods are processed around the through hole The flange or round attachment flange is connected to a threaded hole of matching size, and the branch pipe is fixed on the square main pipe through bolts matching the threaded hole.
作为优化,所述方形主管道为锻造件,为保证管道强度,方形主管道壁厚不小于60mm。 As an optimization, the square main pipe is a forged part, and in order to ensure the strength of the pipe, the wall thickness of the square main pipe is not less than 60mm.
作为优化,所述方形管道侧面间隔设置有凸起,方形管道与支路管道连通的通孔、支路管道固定的螺纹孔均位于所述凸起上,以加强通孔处管道强度,增加螺纹处壁厚。 As an optimization, the side of the square pipe is provided with protrusions at intervals, and the through holes where the square pipe communicates with the branch pipes and the threaded holes for fixing the branch pipes are all located on the protrusions, so as to strengthen the strength of the pipes at the through holes and increase the thread The wall thickness.
作为优化,所述密封垫为紫铜垫,避免长时间高温、高压、油浸对密封垫的损坏。 As an optimization, the sealing gasket is a copper gasket to avoid damage to the sealing gasket due to long-term high temperature, high pressure, and oil immersion.
作为优化,方形主管道侧面上与支路管道对应位置设置的通孔为圆形通孔,方便加工,且与方附接法兰或圆附接法兰匹配性更好。 As an optimization, the through holes on the side of the square main pipe corresponding to the branch pipes are circular through holes, which are convenient for processing and have better matching with square attachment flanges or round attachment flanges.
与现有技术相比,本实用新型的有益效果是:通过将连接方式由焊接改为螺栓连接,彻底解决了高压管道丁字形连接部位焊缝开裂问题,从而避免了漏油、油液污染等问题。 Compared with the prior art, the beneficial effect of the utility model is: by changing the connection mode from welding to bolt connection, the problem of weld cracking at the T-shaped connection part of the high-pressure pipeline is completely solved, thereby avoiding oil leakage, oil pollution, etc. question.
附图说明 Description of drawings
图1是本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.
图2是图1中A处放大视图。 Fig. 2 is an enlarged view of A in Fig. 1 .
图3是图1中B-B示意图。 Fig. 3 is a schematic diagram of B-B in Fig. 1 .
具体实施方式 detailed description
下面结合附图,对本实用新型的技术方案作清楚、完整地描述。 Below in conjunction with accompanying drawing, the technical solution of the utility model is clearly and completely described.
实施例一,根据图1-3所示,高压无焊口集汇管道,包括方形主管道2、支路管道1及位于方形主管道2和支路管道1之间的密封垫3,所述支路管道1包括焊接连接的方附接法兰5和圆管4,通过方附接法兰5与主管道2固定连接,方附接法兰5执行标准JB/T2007-84,包括螺钉3、接管10和法兰6;方形主管道2通过锻造获得,壁厚为62mm,所述方形主管道2侧面上与支路管道1对应位置设置有凸起8,凸起8上设置有圆形通孔9,圆形通孔9周围加工有至少四个与方附接法兰5连接尺寸相匹配的螺纹孔7;密封垫3选为紫铜垫。 Embodiment 1, as shown in Figures 1-3, the high-pressure non-welded joint collection pipeline includes a square main pipeline 2, a branch pipeline 1 and a gasket 3 between the square main pipeline 2 and the branch pipeline 1, the The branch pipeline 1 includes a square attachment flange 5 and a round pipe 4 that are welded, and is fixedly connected to the main pipeline 2 through the square attachment flange 5. The square attachment flange 5 implements the standard JB/T2007-84, including screws 3 , the connecting pipe 10 and the flange 6; the square main pipe 2 is obtained by forging, and the wall thickness is 62 mm. On the side of the square main pipe 2 corresponding to the branch pipe 1, a protrusion 8 is provided, and a round pipe is arranged on the protrusion 8. The through hole 9 is processed with at least four threaded holes 7 matching the connection size of the square attachment flange 5 around the circular through hole 9; the sealing gasket 3 is selected as a red copper gasket.
实施例二,支路管径较大时,将实施例一中的方附接法兰更换为圆附接法兰,螺纹孔7的位置尺寸及孔径与所述圆附接法兰相适配,其余同实施例一。 Embodiment 2, when the diameter of the branch pipe is large, replace the square attachment flange in Embodiment 1 with a round attachment flange, and the position size and aperture of the threaded hole 7 are compatible with the round attachment flange , all the other with embodiment one.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, and the scope of protection of the utility model is not limited to the above-mentioned embodiments. All technical solutions under the idea of the utility model all belong to the scope of protection of the utility model. It should be pointed out that for Those of ordinary skill in the art may make some improvements and modifications without departing from the principles of the present utility model, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims (5)
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CN201520875266.0U CN205078971U (en) | 2015-11-05 | 2015-11-05 | No weld bond ji huiguandao of high pressure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105402535A (en) * | 2015-11-05 | 2016-03-16 | 山东莱芜金雷风电科技股份有限公司 | High-pressure welded-junction-free collecting pipeline |
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2015
- 2015-11-05 CN CN201520875266.0U patent/CN205078971U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105402535A (en) * | 2015-11-05 | 2016-03-16 | 山东莱芜金雷风电科技股份有限公司 | High-pressure welded-junction-free collecting pipeline |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address | ||
CP03 | Change of name, title or address |
Address after: 271105 No.18, Shuangyuan street, Gangcheng District, Jinan City, Shandong Province Patentee after: Jinlei Technology Co.,Ltd. Address before: 271105, Shandong Province, Laiwu City, steel city, Li Zhen Zhen Zhang Patentee before: SHANDONG LAIWU JINLEI WIND POWER TECHNOLOGY Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160309 |