CN205059726U - Electronic power assisted steering device of tricycle fork truck - Google Patents
Electronic power assisted steering device of tricycle fork truck Download PDFInfo
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- CN205059726U CN205059726U CN201520780797.1U CN201520780797U CN205059726U CN 205059726 U CN205059726 U CN 205059726U CN 201520780797 U CN201520780797 U CN 201520780797U CN 205059726 U CN205059726 U CN 205059726U
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Abstract
一种三轮叉车电动助力转向装置,包括方向盘和电子控制单元,所述助力转向装置还包括传动轴、助力电机和连杆机构,所述助力电机的电机轴通过离合器与所述传动轴的上端连接;所述连接轴上套装有弹簧,所述连接轴座上设有用以检测连接轴转矩信号的电位计,所述电位计与所述电子控制单元连接,所述电子控制单元分别与所述助力电机、离合器连接;所述传动轴的下端设有主动齿轮,所述动力输出轴的中段设有从动齿轮,所述主动齿轮与中间传动齿轮啮合,所述中间传动齿轮与所述从动齿轮啮合,所述动力输出轴的下端与所述连杆机构联动,所述连杆机构与车轮连接。本实用新型提供一种较省力、易维修的三轮叉车电动助力转向装置。
An electric power steering device for a three-wheeled forklift, including a steering wheel and an electronic control unit. The power steering device also includes a transmission shaft, a booster motor and a connecting rod mechanism. connection; the connecting shaft is covered with a spring, the connecting shaft seat is provided with a potentiometer for detecting the torque signal of the connecting shaft, the potentiometer is connected with the electronic control unit, and the electronic control unit is respectively connected with the The booster motor and the clutch are connected; the lower end of the transmission shaft is provided with a driving gear, and the middle section of the power output shaft is provided with a driven gear, and the driving gear meshes with the intermediate transmission gear, and the intermediate transmission gear and the secondary transmission gear The movable gear is meshed, and the lower end of the power output shaft is linked with the linkage mechanism, and the linkage mechanism is connected with the wheel. The utility model provides a relatively labor-saving and easy-to-maintain electric power steering device for a three-wheel forklift.
Description
技术领域technical field
本实用新型属于叉车设备领域,特别涉及一种三轮叉车电动助力转向装置。The utility model belongs to the field of forklift equipment, in particular to an electric power steering device for a three-wheel forklift.
背景技术Background technique
传统纯机械式的转向系统,转向时,完全靠驾驶员施加在方向盘上的转矩来使车轮转向。当车速比较低或者载重量比较大时,转向时转向轮受到的阻力就会非常大,驾驶员要在这样的情况下实现快速准确的转向就会感到异常的费力。In the traditional purely mechanical steering system, when turning, the wheels are turned completely by the torque applied by the driver on the steering wheel. When the speed of the vehicle is relatively low or the load is relatively large, the resistance to the steering wheel will be very large when turning, and the driver will feel abnormally strenuous to realize fast and accurate steering under such circumstances.
目前,叉车的助力转向系统一般采用液压控制系统,不仅加工难度大,性能不稳定,而且布置复杂,故障难维修,占用空间大,噪音大,还常常出现漏油的问题。当驱动电机位于车轮正上方时,传统转向机构不能有效实现方向盘与车轮的同步转向与连接问题。At present, the power steering system of forklifts generally adopts a hydraulic control system, which is not only difficult to process, unstable in performance, but also complex in layout, difficult to repair when faults occur, takes up a lot of space, is noisy, and often suffers from oil leakage. When the drive motor is directly above the wheel, the traditional steering mechanism cannot effectively realize the synchronous steering and connection of the steering wheel and the wheel.
发明内容Contents of the invention
为了克服现有立式叉车助力转向装置的较费力、不易维修的不足,本实用新型提供一种较省力、易维修的三轮叉车电动助力转向装置。In order to overcome the shortcomings of the existing vertical forklift power steering device which is relatively laborious and difficult to maintain, the utility model provides a relatively labor-saving and easy-to-maintain electric power steering device for a three-wheel forklift.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种三轮叉车电动助力转向装置,包括方向盘和电子控制单元,所述方向盘与连接轴的上端连接,所述连接轴的下端通过连接轴座与动力输出轴的上端连接,所述助力转向装置还包括传动轴、助力电机和连杆机构,所述助力电机的电机轴通过离合器与所述传动轴的上端连接;An electric power steering device for a three-wheel forklift, comprising a steering wheel and an electronic control unit, the steering wheel is connected to the upper end of a connecting shaft, the lower end of the connecting shaft is connected to the upper end of a power output shaft through a connecting shaft seat, the power steering device It also includes a transmission shaft, a booster motor and a link mechanism, the motor shaft of the booster motor is connected to the upper end of the transmission shaft through a clutch;
所述连接轴上套装有弹簧,所述连接轴座上设有用以检测连接轴转矩信号的电位计,所述电位计与所述电子控制单元连接,所述电子控制单元分别与所述助力电机、离合器连接;The connecting shaft is covered with a spring, and the connecting shaft seat is provided with a potentiometer for detecting the torque signal of the connecting shaft, and the potentiometer is connected with the electronic control unit, and the electronic control unit is respectively connected with the booster Motor, clutch connection;
所述传动轴的下端设有主动齿轮,所述动力输出轴的中段设有从动齿轮,所述主动齿轮与中间传动齿轮啮合,所述中间传动齿轮与所述从动齿轮啮合,所述动力输出轴的下端与所述连杆机构联动,所述连杆机构与车轮连接。The lower end of the transmission shaft is provided with a driving gear, and the middle section of the power output shaft is provided with a driven gear, and the driving gear meshes with the intermediate transmission gear, and the intermediate transmission gear meshes with the driven gear. The lower end of the output shaft is linked with the link mechanism, and the link mechanism is connected with the wheel.
进一步,所述连杆机构包括滑块、第一连杆、第二连杆和拉杆,所述第一连杆的上端与所述动力输出轴的下端铰接,所述第一连杆的下端与所述滑块铰接,所述滑块安装在水平设置的滑轨上,所述滑块与所述滑轨形成左右移动副,所述第二连杆的前端通过与滑轨平行布置的导向杆与所述滑块连接,所述导向杆的前端与所述滑块的后端固定连接,所述导向杆的后端与所述第二连杆的前端铰接,所述第二连杆的后端与所述拉杆的前端铰接,所述拉杆的后端与车轮连接,所述拉杆与固定在车架上的支点铰接并形成转动副。Further, the linkage mechanism includes a slider, a first linkage, a second linkage and a pull rod, the upper end of the first linkage is hinged to the lower end of the power output shaft, and the lower end of the first linkage is hinged to the lower end of the power output shaft. The slider is hinged, the slider is installed on a horizontally arranged slide rail, the slider and the slide rail form a left and right movement pair, and the front end of the second connecting rod passes through a guide rod arranged in parallel with the slide rail Connected to the slider, the front end of the guide rod is fixedly connected to the rear end of the slider, the rear end of the guide rod is hinged to the front end of the second connecting rod, and the rear end of the second connecting rod The end is hinged with the front end of the pull rod, the rear end of the pull rod is connected with the wheel, and the pull rod is hinged with a fulcrum fixed on the vehicle frame to form a rotating pair.
再进一步,所述电子控制单元为单片机。Still further, the electronic control unit is a single-chip microcomputer.
本实用新型的有益效果主要表现在:有效解决了传统机械转向机构转向手感不好的问题,避免了液压助力转向装置的一些缺陷;尤其解决了三轮叉车驱动电机位于车轮正上方时,传统转向系统不能有效实现方向盘与车轮的同步转向以及连接的问题。The beneficial effects of the utility model are mainly manifested in: effectively solving the problem of bad steering feel of the traditional mechanical steering mechanism, and avoiding some defects of the hydraulic power steering device; The system cannot effectively realize the synchronous steering and connection of the steering wheel and wheels.
附图说明Description of drawings
图1是一种三轮叉车电动助力转向装置的结构示意图。Fig. 1 is a schematic structural view of an electric power steering device for a three-wheel forklift.
具体实施方式detailed description
下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.
参照图1,一种三轮叉车电动助力转向装置,包括方向盘1和电子控制单元2,所述方向盘1与连接轴3的上端连接,所述连接轴3的下端通过连接轴座4与动力输出轴5的上端连接,所述助力转向装置还包括传动轴7、助力电机8和连杆机构,所述助力电机8的电机轴81通过离合器16与所述传动轴7的上端连接;Referring to FIG. 1 , an electric power steering device for a three-wheeled forklift includes a steering wheel 1 and an electronic control unit 2. The steering wheel 1 is connected to the upper end of the connecting shaft 3, and the lower end of the connecting shaft 3 is connected to the power output through the connecting shaft seat 4. The upper end of the shaft 5 is connected, and the power steering device also includes a transmission shaft 7, a booster motor 8 and a linkage mechanism, and the motor shaft 81 of the booster motor 8 is connected to the upper end of the transmission shaft 7 through a clutch 16;
所述连接轴3上套装有弹簧17,所述连接轴座4上设有用以检测连接轴3转矩信号的电位计18,所述电位计18与所述电子控制单元2连接,所述电子控制单元2分别与所述助力电机8、离合器16连接;The connecting shaft 3 is covered with a spring 17, and the connecting shaft seat 4 is provided with a potentiometer 18 for detecting the torque signal of the connecting shaft 3, the potentiometer 18 is connected with the electronic control unit 2, and the electronic The control unit 2 is respectively connected with the booster motor 8 and the clutch 16;
所述传动轴7的下端设有主动齿轮11,所述动力输出轴5的中段设有从动齿轮9,所述主动齿轮11与中间传动齿轮10啮合,所述中间传动齿轮10与所述从动齿轮9啮合,所述动力输出轴5的下端与所述连杆机构联动,所述连杆机构与车轮15连接。The lower end of the transmission shaft 7 is provided with a driving gear 11, and the middle section of the power output shaft 5 is provided with a driven gear 9, and the driving gear 11 is meshed with an intermediate transmission gear 10, and the intermediate transmission gear 10 is engaged with the driven gear 10. The movable gear 9 is meshed, and the lower end of the power output shaft 5 is linked with the linkage mechanism, and the linkage mechanism is connected with the wheel 15.
进一步,所述连杆机构包括滑块20、第一连杆12、第二连杆13和拉杆14,所述第一连杆12的上端与所述动力输出轴5的下端铰接,所述第一连杆12的下端与所述滑块铰接,所述滑块20安装在水平设置的滑轨21上,所述滑块20与所述滑轨21形成左右移动副,所述第二连杆13的前端通过与滑轨21平行布置的导向杆与所述滑块20连接,所述导向杆的前端与所述滑块20的后端固定连接,所述导向杆的后端与所述第二连杆13的前端铰接,所述第二连杆13的后端与所述拉杆14的前端铰接,所述拉杆14的后端与车轮15连接,所述拉杆14与固定在车架上的支点铰接并形成转动副。Further, the connecting rod mechanism includes a slider 20, a first connecting rod 12, a second connecting rod 13 and a pull rod 14, the upper end of the first connecting rod 12 is hinged to the lower end of the power output shaft 5, and the second The lower end of a connecting rod 12 is hinged with the slide block, and the slide block 20 is installed on the slide rail 21 arranged horizontally, and the slide block 20 and the slide rail 21 form a left and right moving pair, and the second connecting rod The front end of 13 is connected with the slider 20 through a guide rod arranged parallel to the slide rail 21, the front end of the guide rod is fixedly connected with the rear end of the slider 20, and the rear end of the guide rod is connected with the second slider. The front end of two connecting rods 13 is hinged, and the rear end of described second connecting rod 13 is hinged with the front end of described pull rod 14, and the rear end of described pull rod 14 is connected with wheel 15, and described pull rod 14 is fixed on the vehicle frame The fulcrums are hinged and form a revolving joint.
再进一步,所述电子控制单元2为单片机。Still further, the electronic control unit 2 is a single-chip microcomputer.
本实施例中,当方向盘1转动时,电位计18检测到连接轴3转过的角度,并转化为转矩信号;所述连接轴3周围装有弹簧17,碟簧17位于连接轴座4上方,由弹簧压板固定;所述动力输出轴5的下段向下斜后方布置,与所述动力输出轴5的中段形成一定的拐角,所述拉杆14呈倒“V”字型,倒“V”字型的顶端可转动的铰接支点上,支点固定在车架上;所述中间传动齿轮10安装在转轴6上;所述滑轨21安装在车架上;电子控制单元2简称ECU,ECU根据方向盘1的转矩信号得到助力电机8的最佳目标参考电压或者电流,从而驱动助力电机8产生一定的助力转矩。In this embodiment, when the steering wheel 1 rotates, the potentiometer 18 detects the angle that the connecting shaft 3 has turned, and converts it into a torque signal; The upper part is fixed by a spring pressure plate; the lower section of the power output shaft 5 is arranged obliquely rearward, forming a certain corner with the middle section of the power output shaft 5, and the pull rod 14 is in the shape of an inverted "V". "The top of the font is rotatable on the articulated fulcrum, and the fulcrum is fixed on the frame; the intermediate transmission gear 10 is installed on the rotating shaft 6; the slide rail 21 is installed on the frame; the electronic control unit 2 is referred to as ECU, ECU According to the torque signal of the steering wheel 1, the optimal target reference voltage or current of the booster motor 8 is obtained, so as to drive the booster motor 8 to generate a certain booster torque.
本实用新型的工作过程为:方向盘1转动时,弹簧17发生形变,产生一定的偏差位移,于是电位计18测得方向盘1的转矩信号,并传递给电子控制单元2,ECU根据方向盘1的转矩信号经过一定的控制策略得到助力电机8的最佳目标参考电压或者电流,使离合器16闭合,驱动助力电机8转动,进而通过齿轮传动使传动轴7转动,带动滑块20在水平滑轨21上左右移动,从而使拉杆14拉动车轮15转向,达到了助力转向的效果。The working process of the utility model is as follows: when the steering wheel 1 rotates, the spring 17 deforms and produces a certain deviation displacement, so the potentiometer 18 measures the torque signal of the steering wheel 1 and transmits it to the electronic control unit 2. The torque signal obtains the best target reference voltage or current of the booster motor 8 through a certain control strategy, so that the clutch 16 is closed, and the booster motor 8 is driven to rotate, and then the transmission shaft 7 is rotated through gear transmission, and the slider 20 is driven on the horizontal slide rail. 21 to move left and right, so that the pull rod 14 pulls the wheel 15 and turns to achieve the effect of power steering.
本实用新型有效解决了传统机械转向机构转向手感不好的问题,避免了液压助力转向装置的一些缺陷,尤其解决了三轮叉车驱动电机位于车轮正上方时,传统转向系统不能有效实现方向盘与车轮的同步转向以及连接的问题。The utility model effectively solves the problem of poor steering feel of the traditional mechanical steering mechanism, avoids some defects of the hydraulic power steering device, and especially solves the problem that the traditional steering system cannot effectively realize the steering wheel and the wheel when the driving motor of the three-wheel forklift is directly above the wheel. Synchronous steering and connection problems.
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CN201520780797.1U CN205059726U (en) | 2015-10-09 | 2015-10-09 | Electronic power assisted steering device of tricycle fork truck |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105216862A (en) * | 2015-10-09 | 2016-01-06 | 浙江工业大学 | A kind of three-wheel foklift truck electric power-assisted steering apparatus |
CN113816299A (en) * | 2021-08-25 | 2021-12-21 | 浙江宇捷智能装备有限公司 | Novel counter-weight forklift based on electrical control system |
-
2015
- 2015-10-09 CN CN201520780797.1U patent/CN205059726U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105216862A (en) * | 2015-10-09 | 2016-01-06 | 浙江工业大学 | A kind of three-wheel foklift truck electric power-assisted steering apparatus |
CN113816299A (en) * | 2021-08-25 | 2021-12-21 | 浙江宇捷智能装备有限公司 | Novel counter-weight forklift based on electrical control system |
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