CN205056280U - Atomizer that utilizes two liquid jets to form a fan-shaped spray - Google Patents
Atomizer that utilizes two liquid jets to form a fan-shaped spray Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型是关于一种雾化装置,特别是关于一种雾形呈扇形的雾化器。 The utility model relates to an atomizing device, in particular to a fan-shaped atomizer.
背景技术 Background technique
雾化器一般可被安设于一喷雾系统的出水端,当水或液体经过雾化器时,通过雾化器内部的转子作用、或通过该雾化器出水口的造型,可使水或液体以雾化的形式喷洒出来。 The atomizer can generally be installed at the water outlet of a spray system. When water or liquid passes through the atomizer, the rotor inside the atomizer or the shape of the outlet of the atomizer can make the water or liquid The liquid is sprayed out in the form of atomization.
在特别的使用场合中,会希望雾化器可喷射出具有特定雾形的喷雾,例如扇形,而在US2015/0048175号美国发明专利公开案中,揭示了一种可喷射扇形喷雾的雾化器,其利用二气体流道夹持一液体流道,使高压气流分别由该二气体流道喷出并带走液体流道中的液体,两股液体在空中相会,使喷雾雾形呈扇形。 In special use occasions, it is desirable that the atomizer can spray a spray with a specific mist shape, such as a fan shape, and in US2015/0048175 U.S. Patent Publication of Invention, an atomizer that can spray a fan-shaped spray is disclosed , which uses two gas flow channels to clamp a liquid flow channel, so that the high-pressure air flow is ejected from the two gas flow channels and the liquid in the liquid flow channel is taken away, and the two liquids meet in the air, so that the spray mist is fan-shaped.
换句话说,此类扇形雾化器涉及高压气流的使用,这使得雾化器必须至少提供两个加压装置来分别对气体及液体加压以产生喷流,且内部需分别针对气体及液体设置分别独立的流道,这使得雾化器的制造难度大幅提高,也难以将雾化器微型化。除此之外,由于此类雾化器是利用高压气流来夹带液体流道的液体,而液体可被高压气流夹带的流量有其物理极限,因此这类型雾化器的扇形喷雾的流量一般不会太高。 In other words, this type of fan-shaped atomizer involves the use of high-pressure airflow, which makes the atomizer must provide at least two pressurization devices to pressurize the gas and liquid respectively to generate jets, and the interior needs to be for gas and liquid respectively. Setting independent flow channels greatly increases the difficulty of manufacturing the atomizer, and also makes it difficult to miniaturize the atomizer. In addition, because this type of atomizer uses high-pressure airflow to entrain the liquid in the liquid channel, and the flow rate of liquid that can be entrained by high-pressure airflow has its physical limit, the flow rate of fan-shaped spray of this type of atomizer is generally not would be too high.
实用新型内容 Utility model content
有鉴于此,本实用新型的主要目的之一在于提供一种不使用高压气流即可形成扇形喷雾的雾化器。 In view of this, one of the main purposes of the present utility model is to provide an atomizer that can form a fan-shaped spray without using high-pressure airflow.
为了实现上述及其他目的,本实用新型提供一种利用两股液体喷流形成扇形喷雾的雾化器,其包括一第一液体喷孔、一第二液体喷孔、一第一喷射手段以及一第二喷射手段,该第一喷射手段用以自该第一液体喷孔朝该雾化器外部喷射一第一液体喷流,该第二喷射手段用以自该第二液体喷孔朝该雾化器外部喷射一第二液体喷流,第二液体喷流不平行于第一液体喷流,第一、第二液体喷流在该雾化器外部的一交会区交会,第一、第二液体喷流在该交会区局部重叠但不完全重叠,且第一液体喷流仅与第二液体喷流交会。 In order to achieve the above and other purposes, the utility model provides an atomizer that uses two liquid jets to form a fan-shaped spray, which includes a first liquid spray hole, a second liquid spray hole, a first spray means and a The second spraying means, the first spraying means is used to spray a first liquid spray from the first liquid spray hole toward the outside of the atomizer, and the second spray means is used to spray the mist from the second liquid spray hole A second liquid jet is sprayed outside the atomizer, the second liquid jet is not parallel to the first liquid jet, and the first and second liquid jets intersect at an intersection area outside the atomizer, the first and second The liquid jets overlap partially but not completely in the intersection region, and the first liquid jet only meets the second liquid jet.
其中,还包括一本体及一转子,该本体具有一出口端壁,该出口端壁呈环状且其内缘定义一开口,该转子具有一出口端面、一环形壁面、一形成于该环形壁面的第一沟槽及一形成于该环形壁面的第二沟槽,该第一沟槽与该出口端面相交而在该出口端面形成一第一缺口,该第二沟槽与该出口端面相交而在该出口端面形成一第二缺口,该转子抵顶于该出口端壁而使其出口端面自该开口裸露,该第一缺口与该出口端壁的内缘围构出所述第一液体喷孔,该第二缺口与该出口端壁的内缘围构出所述第二液体喷孔。其中,该出口端壁并具有一锥状环形内壁,该转子具有一连接于该出口端面与该环形壁面之间的环状锥壁,该环状锥壁是抵顶于该锥状环形内壁。其中,该第一沟槽具有一两端分别相交于该出口端面及环形壁面的第一底壁,该第二沟槽具有一两端分别相交于该出口端面及环形壁面的第二底壁,该第一、第二底壁呈弧面。其中,该本体包括一端盖、一球接头及一球座,该端盖设于该球接头,该球接头是能摆动地容设于该球座,该出口端壁位于该端盖。其中,该端盖、球接头及球座内均具有供液体流通的流道。其中,还包括一弹性件设于该本体内,该弹性件抵顶于该本体及该转子之间,用以提供该转子一朝向该出口端壁的预力。 Wherein, it also includes a body and a rotor, the body has an outlet end wall, the outlet end wall is annular and its inner edge defines an opening, the rotor has an outlet end surface, an annular wall surface, and a a first groove and a second groove formed on the annular wall surface, the first groove intersects the outlet end surface to form a first notch on the outlet end surface, the second groove intersects the outlet end surface and A second notch is formed on the outlet end face, and the rotor abuts against the outlet end wall so that the outlet end face is exposed from the opening. The first notch and the inner edge of the outlet end wall enclose the first liquid jet. The second notch and the inner edge of the outlet end wall enclose the second liquid spray hole. Wherein, the outlet end wall has a conical annular inner wall, the rotor has an annular conical wall connected between the outlet end surface and the annular wall, and the annular conical wall is against the conical annular inner wall. Wherein, the first groove has a first bottom wall whose two ends respectively intersect the outlet end surface and the annular wall surface, and the second groove has a second bottom wall whose two ends respectively intersect the outlet end surface and the annular wall surface, The first and second bottom walls are curved. Wherein, the body includes an end cover, a ball joint and a ball seat, the end cover is arranged on the ball joint, the ball joint is swingably accommodated in the ball seat, and the outlet end wall is located on the end cover. Wherein, the end cover, the ball joint and the ball seat all have flow passages for liquid circulation. Wherein, an elastic member is arranged in the main body, and the elastic member is pressed between the main body and the rotor to provide a pre-force of the rotor toward the outlet end wall.
其中,还包括一本体,该本体具有一出口端壁,该第一、第二液体喷孔是位于该出口端壁。其中,该本体定义一主流道、一第一流道及一第二流道,该第一流道连通于该主流道与该第一液体喷孔,该第二流道连通于该主流道与该第二液体喷孔。 Wherein, it also includes a body, the body has an outlet end wall, and the first and second liquid spray holes are located on the outlet end wall. Wherein, the main body defines a main flow channel, a first flow channel and a second flow channel, the first flow channel communicates with the main channel and the first liquid injection hole, and the second flow channel communicates with the main channel and the second flow channel. Two liquid spray holes.
本实用新型的有益效果:通过前述设计,该第一、第二液体喷流在该交会区交会后,可因为局部撞击而形成扇形喷雾,换言之,本实用新型提供的雾化器毋须透过高压气流、仅须两股液体喷流即可形成扇形喷雾,且由于该雾化器内部不用为了让气流通过而额外设置气体流道,故该雾化器的制造难度较现有技术低,也能大幅减少体积,而且,液体是直接由该雾化器朝外喷射,并非透过高压气流夹带,故该雾化器的扇形喷雾流量也可得提升。 Beneficial effects of the utility model: through the aforementioned design, after the first and second liquid jets intersect in the intersection area, they can form a fan-shaped spray due to local impact. In other words, the atomizer provided by the utility model does not need to pass through high pressure Airflow, only two liquid jets can form a fan-shaped spray, and because the atomizer does not need to set up an additional gas flow channel for the airflow to pass through, the manufacturing difficulty of the atomizer is lower than that of the prior art, and it can also The volume is greatly reduced, and the liquid is directly sprayed outward from the atomizer instead of being entrained by high-pressure airflow, so the fan-shaped spray flow rate of the atomizer can also be improved.
附图说明 Description of drawings
图1是本实用新型第一实施例的立体分解图; Fig. 1 is a three-dimensional exploded view of the first embodiment of the utility model;
图2图是本实用新型第一实施例的本体的剖视图,惟其中转子与弹性件并未以剖面表示; Figure 2 is a cross-sectional view of the body of the first embodiment of the present invention, but the rotor and the elastic member are not shown in cross-section;
图3是本实用新型第一实施例的俯视图; Fig. 3 is a top view of the first embodiment of the utility model;
图4图是图3图沿4-4剖线的剖视图; Figure 4 is a cross-sectional view of Figure 3 along line 4-4;
图5图是本实用新型第一实施例的局部雾化器侧视图与交会区示意图; Fig. 5 is a side view of the partial atomizer and a schematic diagram of the intersection area of the first embodiment of the utility model;
图6图是图5图沿6-6剖线的剖视图; Figure 6 is a cross-sectional view of Figure 5 along line 6-6;
图7图是本实用新型第二实施例的剖视图。 Fig. 7 is a sectional view of the second embodiment of the utility model.
【符号说明】 【Symbol Description】
1雾化器2交会区 1 atomizer 2 rendezvous area
1’雾化器20转子 1' atomizer 20 rotors
10本体22出口端面 10 body 22 outlet end face
11主流道24环形壁面 11 Main channel 24 Annular wall surface
12端盖26第一沟槽 12 end cap 26 first groove
121流道261第一缺口 121 runner 261 first gap
13第一流道263第一底壁 13 first runner 263 first bottom wall
14球接头28第二沟槽 14 ball joint 28 second groove
141流道281第二缺口 141 runner 281 second gap
15第二流道283第二底壁 15 second runner 283 second bottom wall
16球座29环状锥壁 16 ball seat 29 annular cone wall
161流道30弹性件 161 flow channel 30 elastic parts
18出口端壁40第一液体喷孔 18 outlet end wall 40 first liquid spray hole
181开口50第二液体喷孔 181 openings 50 second liquid spray holes
183锥状环形内壁60第一液体喷流 183 conical annular inner wall 60 first liquid jet
70第二液体喷流 70 second liquid jet
具体实施方式 detailed description
请参阅图1至图6是本实用新型第一实施例提供的利用两股液体喷流形成扇形喷雾的雾化器1,其包括一本体10、一转子20、一弹性件30、一第一液体喷孔40、一第二液体喷孔50、一第一喷射手段、以及一第二喷射手段。 Please refer to Fig. 1 to Fig. 6, which is the atomizer 1 that utilizes two liquid jets to form a fan-shaped spray provided by the first embodiment of the present invention, which includes a body 10, a rotor 20, an elastic member 30, a first The liquid injection hole 40, a second liquid injection hole 50, a first injection means, and a second injection means.
该本体10包括一端盖12、一球接头14、一球座16、以及一出口端壁18,该端盖12设于该球接头14,该球接头14是可摆动地容设于该球座16,该出口端壁18位于该端盖12,该出口端壁18呈环状且其内缘定义一开口181,该出口端壁18具有一锥状环形内壁183,该端盖12、球接头14及球座16内均具有供液体流通的流道121、141、161,这些流道121、141、161彼此连通。 The body 10 includes an end cover 12, a ball joint 14, a ball seat 16, and an outlet end wall 18. The end cover 12 is arranged on the ball joint 14, and the ball joint 14 is swingably accommodated in the ball seat. 16, the outlet end wall 18 is located on the end cover 12, the outlet end wall 18 is annular and its inner edge defines an opening 181, the outlet end wall 18 has a tapered annular inner wall 183, the end cover 12, the ball joint Both the ball seat 14 and the ball seat 16 have flow channels 121, 141, 161 for liquid communication, and these flow channels 121, 141, 161 communicate with each other.
该转子20具有一出口端面22、一环形壁面24、一形成于该环形壁面24的第一沟槽26、一形成于该环形壁面24的第二沟槽28、以及一连接于该出口端面22与该环形壁面24之间的环状锥壁29,该第一沟槽26与该出口端面22相交而在该出口端面22形成一第一缺口261,该第一沟槽26具有一第一底壁263,第一底壁263的二端分别相交于该出口端面22以及该环形壁面24,该第二沟槽28与该出口端面22相交而在该出口端面22形成一第二缺口281,该第二沟槽28具有一第二底壁283,第二底壁的二端同样分别相交于该出口端面22以及该环形壁面24,于本实施例中,该第一、第二底壁263、283是呈弧面,如图4所示,惟在其他可能的实施例中,该第一、第二底壁也可为其他造型,例如呈平面。该转子20抵顶于该本体10的出口端壁18,更明确地说,该环状锥壁29是抵顶于该锥状环形内壁183,使得该转子20的出口端面22自该开口181裸露,该第一缺口261与该出口端壁18的内缘围构出该第一液体喷孔40,该第二缺口281与该出口端壁18的内缘围构出该第二液体喷孔50。如图3所示,本实施例的第一液体喷孔40与第二液体喷孔50的延伸方向略为错开。 The rotor 20 has an outlet end surface 22, an annular wall surface 24, a first groove 26 formed on the annular wall surface 24, a second groove 28 formed on the annular wall surface 24, and a groove connected to the outlet end surface 22. The annular tapered wall 29 between the annular wall surface 24, the first groove 26 intersects with the outlet end surface 22 to form a first gap 261 in the outlet end surface 22, the first groove 26 has a first bottom The two ends of the wall 263 and the first bottom wall 263 intersect with the outlet end surface 22 and the annular wall surface 24 respectively, and the second groove 28 intersects with the outlet end surface 22 to form a second gap 281 at the outlet end surface 22. The second groove 28 has a second bottom wall 283, and the two ends of the second bottom wall also intersect the outlet end surface 22 and the annular wall surface 24 respectively. In this embodiment, the first, second bottom walls 263, 283 is curved, as shown in FIG. 4 , but in other possible embodiments, the first and second bottom walls can also be in other shapes, such as flat. The rotor 20 abuts against the outlet end wall 18 of the body 10, more specifically, the annular conical wall 29 abuts against the conical annular inner wall 183, so that the outlet end surface 22 of the rotor 20 is exposed from the opening 181 , the first notch 261 and the inner edge of the outlet end wall 18 enclose the first liquid spray hole 40 , and the second notch 281 and the inner edge of the outlet end wall 18 enclose the second liquid spray hole 50 . As shown in FIG. 3 , the extension directions of the first liquid injection holes 40 and the second liquid injection holes 50 in this embodiment are slightly staggered.
该弹性件30设于该本体10内且抵顶于该本体10及该转子20之间,用以提供该转子20一朝向该本体10的出口端壁18的预力。作为可能的实施例,弹性件30可为弹簧或其他可提供弹力的元件。 The elastic member 30 is disposed in the body 10 and abuts between the body 10 and the rotor 20 for providing a pre-force of the rotor 20 toward the outlet end wall 18 of the body 10 . As a possible embodiment, the elastic member 30 may be a spring or other elements that can provide elastic force.
该第一喷射手段是用以自该第一液体喷孔40朝该雾化器1外部喷射一第一液体喷流60。 The first spraying means is used for spraying a first liquid spray 60 from the first liquid spray hole 40 toward the exterior of the atomizer 1 .
该第二喷射手段是用以自该第二液体喷孔50朝该雾化器1外部喷射一第二液体喷流70,该第二液体喷流70不平行于该第一液体喷流60,该第一、第二液体喷流在60、70该雾化器1外部的一交会区2交会,如图5、图6所示,该第一、第二液体喷流60、70在该交会区2局部重叠但不完全重叠(图6中斜线区域为第一、第二液体喷流重叠的部分),且该第一液体喷流60仅与该第二液体喷流交会70,换言之,该第一、第二液体喷流60、70在交会区2之前或在该交会区2内并不与其他可能的液体喷流或高压气流接触或交会,于本实施例中,该第一、第二喷射手段可利用一加压设备对液体施加足够的水压,令液体自该雾化器1的第一、第二液体喷孔40、50朝外喷射。第一、第二液体喷流60、70的喷射方向可由第一、第二液体喷孔40、50的延伸方向、位置及/或连接该第一、第二液体喷孔40、50的流道方向来决定。 The second injection means is used to inject a second liquid jet 70 from the second liquid spray hole 50 toward the outside of the atomizer 1, the second liquid jet 70 is not parallel to the first liquid jet 60, The first and second liquid jets meet at 60, 70 at an intersection area 2 outside the atomizer 1, as shown in Figures 5 and 6, the first and second liquid jets 60, 70 meet at the intersection Zone 2 partially overlaps but not completely overlaps (the shaded area in FIG. 6 is the overlapping portion of the first and second liquid jets), and the first liquid jet 60 only intersects 70 with the second liquid jet, in other words, The first and second liquid jets 60, 70 do not contact or intersect with other possible liquid jets or high-pressure air streams before or within the intersection area 2. In this embodiment, the first, second The second spraying method can use a pressurizing device to apply sufficient water pressure to the liquid, so that the liquid is sprayed outward from the first and second liquid spray holes 40 and 50 of the atomizer 1 . The injection directions of the first and second liquid jets 60 and 70 can be determined by the extension direction and position of the first and second liquid spray holes 40 and 50 and/or the flow channels connecting the first and second liquid spray holes 40 and 50 direction to decide.
由此,该第一、第二液体喷流于该交会区2可产生局部碰撞,两股液体喷流依碰撞的部位不同,会抵销或部分抵销液体喷流在径向上的动能,使得液体喷流的流向改变,并随着碰撞的程度不同而在扇形范围内形成扇形喷雾,未受到碰撞的一部份喷流则实质沿着原喷射方向喷出;如果该第一、第二液体喷流在该交会区2重叠的比例较低,则在扇形喷雾靠两侧的液体流量会较高,意即第一、第二液体喷流中继续沿原喷射方向喷射的液体流量会越多;相对地,如果该第一、第二液体喷流在该交会区2重叠的比例较高,则扇形喷雾中央的液体流量会相对提高,扇形喷雾靠两侧的液体流量则会相应地降低。在可能的实施例中,第一、第二液体喷流在交会区重叠的比例为两者总流量的5-95%。综上所述,该雾化器1毋须透过高压气流、仅须两股液体喷流即可形成扇形喷雾,且由于该雾化器1内部不用为了让气流通过而额外设置气体流道,故该雾化器1的制造难度较现有技术低、较容易微型化,且该雾化器1的扇形喷雾流量也可提高。 Thus, the first and second liquid jets can produce local collisions in the intersection area 2, and the two liquid jets will offset or partially offset the kinetic energy of the liquid jets in the radial direction according to the different parts of the collision, so that The flow direction of the liquid jet changes, and forms a fan-shaped spray in the fan-shaped range with the different degrees of collision, and a part of the jet that has not been collided is essentially sprayed along the original injection direction; if the first and second liquids If the overlapping ratio of the jets in the intersecting area 2 is low, the liquid flow on both sides of the fan-shaped spray will be higher, which means that the liquid flow that continues to be sprayed along the original spray direction in the first and second liquid jets will be more ; Relatively, if the overlapping ratio of the first and second liquid jets in the intersection area 2 is high, the liquid flow in the center of the fan-shaped spray will be relatively increased, and the liquid flow on both sides of the fan-shaped spray will be correspondingly reduced. In a possible embodiment, the overlapping ratio of the first and second liquid jets in the intersection area is 5-95% of the total flow of the two jets. To sum up, the atomizer 1 does not need high-pressure airflow, only two jets of liquid are required to form a fan-shaped spray, and since the atomizer 1 does not need additional gas channels for the passage of airflow, it is The manufacturing difficulty of the atomizer 1 is lower than that of the prior art, and it is easier to miniaturize, and the fan-shaped spray flow rate of the atomizer 1 can also be increased.
该第一、第二液体喷流与该雾化器1的轴向之间可具有相同或相异的夹角,通过改变该第一、第二液体喷流与该雾化器1之间初始的夹角,可以调整最终形成的扇形喷雾的流向及/或扇形喷雾分布的角度。 The first and second liquid jets may have the same or different included angles with the axial direction of the atomizer 1, by changing the initial angle between the first and second liquid jets and the atomizer 1 The included angle can adjust the flow direction of the final fan-shaped spray and/or the angle of the fan-shaped spray distribution.
依据本实用新型的精神,上述实施例的结构可加以变化,例如该本体10的球接头14下方可不为球形,在此状况下该球接头14无法相对于该球座16摆动,甚至该本体10可不设有该球接头14,如图7是本实用新型第二实施例提供的雾化器1’,其与第一实施例的差别在于,该第一、第二液体喷孔40、50是位于该本体10的出口端壁18,即该雾化器1’不具有转子20,其中该本体10定义一主流道11、一第一流道13、以及一第二流道15,该第一流道13连通于该主流道11与该第一液体喷孔40,该第二流道15连通于该主流道11与该第二液体喷孔50,主流道11直接或间接连通于一高压液体供应源,使液体可依序通过该主流道11及该第一、第二流道13、15后,再由该第一、第二液体喷孔40、50向外喷射。 According to the spirit of the present utility model, the structures of the above-mentioned embodiments can be changed. For example, the ball joint 14 of the body 10 may not be spherical. The ball joint 14 may not be provided, as shown in Fig. 7 is the atomizer 1' provided by the second embodiment of the utility model, which is different from the first embodiment in that the first and second liquid spray holes 40, 50 are Located at the outlet end wall 18 of the body 10, that is, the atomizer 1' does not have a rotor 20, wherein the body 10 defines a main flow channel 11, a first flow channel 13, and a second flow channel 15, the first flow channel 13 communicates with the main channel 11 and the first liquid nozzle 40, the second channel 15 communicates with the main channel 11 and the second liquid nozzle 50, and the main channel 11 directly or indirectly communicates with a high-pressure liquid supply source , so that the liquid can pass through the main channel 11 and the first and second flow channels 13 and 15 in sequence, and then spray outwards from the first and second liquid spray holes 40 and 50 .
最后需再次说明的是,本实用新型虽以上揭实施例举例说明,但不以此为限,其他未超脱本实用新型精神所作的结构置换或润饰,仍应属于本实用新型意欲保护的范畴。 Finally, it needs to be explained again that although the above-mentioned examples of the utility model are illustrated, it is not limited thereto. Other structural replacements or modifications that do not deviate from the spirit of the utility model should still belong to the category intended to be protected by the utility model.
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CN113784795B (en) * | 2019-05-10 | 2023-08-29 | 喷雾系统公司 | Wide-angle spray nozzle |
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