The reflective ventilative puggaree production line of a kind of window
Technical field
The utility model relates to one and had both had sunshade reflection function for making, and has again the ventilative puggaree production line of window of airing function and three-dimensional surface decoration functions, belongs to base cloth regenerative ratio manufacturing field of equipment.
Background technology
CN102677375A, title " a kind of production method of anti-printing opacity puggaree ", comprise the following steps: raw material prepares, warping, slurry silk, and axle, silk of gaiting, plugs in reed and looming weaving, it is characterized in that: adopt 23 to No. 25 dents time in plug in reed and weaving process, the thickness of described dent is 0.25 to 0.3 millimeter.Its weak point: both cannot realize airing function, does not have concavo-convex texture face yet.
Utility model content
Purpose of design: existing puggaree, in order to realize blocking sunlight, structural design adopts all standing formula structure.Consequently: although serve doing of sunshade, hinder the convection current of air, the air by hiding space is made to can not get convection current, the dirty gas that air is distributed by human body, discharge pollute, if things go on like this, not only directly affect the healthy of people, but also bringing out of disease can be caused.The utility model is in order to avoid the weak point in background technology, design one had both had sunshade reflection function, there is again the reflective ventilative puggaree production line of window of airing function and three-dimensional surface decoration functions, this production line adopts sparsity structure gauze base cloth as the Ji Bu of ventilative window shade cloth, object is that sparsity structure gauze has good gas permeability, gauze face adopts the multiple coating in coating unit lower end mouth longitudinally (along cloth length direction) will the face that reflective liquid be adopted to be coated in base cloth form the base cloth cover of many convex sense strip-shaped surface, can not only effectively flash back the sunlight, and make shaping rear window cord not only have airing function, and what present is the casement with strong stereo concave-convex texture face, and on this basis, reflective aspect covers one deck PET film again, because PET film has good mechanical property, impact strength is 3 ~ 5 times of other films, folding resistance is good, secondly, there is excellent high-and low-temperature resistance performance, can in 120 DEG C of temperature ranges Long-Time Service, short-period used can resistance to 150 DEG C of high temperature, can resistance to-70 DEG C of low temperature, and very little to its mechanical impact during high and low temperature, and transparency is high, can shielding of ultraviolet, glossiness is good.The utility model it can be used as reflective aspect overlay film, not only increases the shaded effects of made finished product, and fundamentally improves the durability of made finished product, greatly extends the service life of made casement.
Design: in order to realize above-mentioned purpose of design.1, entering at base cloth let off roll cloth outlet and finished product wind-up roll the design that cloth end is equipped with isosceles triangle guide roller set respectively, is one of technical characteristic of the present utility model.The object of such design is: when base cloth let off roll cloth outlet coordinates with isosceles triangle guide roller set, what formed is positive and negative isosceles triangle guide roller set structure, when base cloth is under the effect of finished product wind-up roll tractive force, when positive and negative two groups of isosceles triangle guide roller set are passed through, it is tensioning state that positive and negative two groups of isosceles triangle guide roller set force base cloth cover to produce tension force, so that the multiple bar shaped coating in coating unit lower end mouth coating coated material; In like manner, finished product wind-up roll enters cloth end, and to be equipped with isosceles triangle guide roller set object be also like this, and it coordinates the complete base cloth of formation one group to draw tension structure with the isosceles triangle guide roller set of base cloth let off roll cloth outlet.2, the design of coating unit is technical characteristic two of the present utility model.The object of such design is: one is because coating unit had both had the function of temp controlled thermal insulation in structural design, and it can guarantee to be in fused solution by painting material in device, flows out smoothly from coating mouth; Two is because the multiple bar shapeds coating mouths of coating unit lower end be bar shaped coating mouth, when base cloth be in contact with it by time, it can be coated in Ji Bushang by by applying liquid material, thus formation is parallel to each other and has concavo-convex bar paten that is reflective, sunshade function.3, the design of coating unit lifting structure is technical characteristic three of the present utility model.The object of such design is: coating unit two ends and lead are slidably matched, and which ensure that the level of coating unit rises or falls, thus ensure that the relative uniformity of the uniformity that the coating mouth of coating unit lower end and base cloth cover touch and coat thickness; Secondly, because the loose joint portion of buckling be fixed in the middle of coating unit upper surface is embedded with bearing, bearing outer ring is fixedly connected with the loose joint portion of buckling, bearing inner race and screw thread end affixed, screw mandrel be fixed on bracing frame upper screw rod nut and spin, when driven by servomotor screw mandrel rotates, screw mandrel drives coating unit rise according to designed fixed value or fall.4, coating unit 90 degree rotates the design of horizontal reciprocating moving structure, is technical characteristic four of the present utility model.The object of such design is: before coating unit does not rotate 90 degree, the multiple bar shapeds coating mouths of coating unit lower end gauze what apply along long (longitudinal direction) is many light reflective sunshading bar layers that width is less than 3 millimeters; After coating unit rotates 90 degree, traverse motion is made in multiple bar shaped coating width faces (transverse direction) that mouths are scribbling many suitable long reflector layer bar gauzes of coating unit lower end, and be interrupted mobile according to reflector layer bar gauze, reflective liquid is laterally coated in longitudinal reflector layer bar gauze face and forms latticed ventilative puggaree.
Technical scheme: the reflective ventilative puggaree production line of a kind of window, comprise PLC, base cloth let off roll cloth outlet is relative with isosceles triangle guide roller set cloth intlet, it is relative that isosceles triangle guide roller set cloth outlet and coating support crawler belt transmission mechanism cloth intlet, it is relative with drying tunnel cloth intlet that coating supports crawler belt transmission mechanism cloth outlet, drying tunnel cloth outlet is relative with finished product wind-up roll, and coating unit is positioned at coating and supports above crawler belt transmission mechanism; When coating unit coating long along cloth, above being positioned at coating support crawler belt transmission mechanism, coating unit is elevated by worm-and-wheel gear, the multiple bar shaped in coating unit lower end coating mouth and coated base cloth tensioned fit; When coating unit laterally applies, be positioned at coating and support coating unit rotation 90 degree above crawler belt transmission mechanism and be elevated by worm-and-wheel gear, support crawler belt transmission mechanism track-face transverse shifting by horizontal guide rail driving mechanism in coating.
The utility model is compared with background technology, and one is made window puggaree, effectively can not only keep the sun off and light, and have good airing function; Two is that made window puggaree stereo concave-convex sense is strong, good decorating effect; Three is the intensity that fundamentally improve sparse gauze, has both made generation grid window damaged, and has not also affected the normal use of casement.
Accompanying drawing explanation
Fig. 1 is the structural representation of the reflective ventilative puggaree production line of window along long coating reflecting strips layer.
Fig. 2 is that the reflective ventilative puggaree production line of window laterally applies the structural representation of reflecting strips layer.
Fig. 3 is the structural representation of coating unit lifting.
Detailed description of the invention
Embodiment 1: with reference to accompanying drawing 1-3.The reflective ventilative puggaree production line of a kind of window, comprise PLC, base cloth let off roll 4 cloth outlet is relative with isosceles triangle guide roller set 5 cloth intlet, it is relative that isosceles triangle guide roller set 3 cloth outlet and coating support crawler belt transmission mechanism 6 cloth intlet, it is relative with drying tunnel 9 cloth intlet that coating supports crawler belt transmission mechanism 6 cloth outlet, drying tunnel 9 cloth outlet is relative with finished product wind-up roll 13, and coating unit 7 is positioned at coating and supports above crawler belt transmission mechanism 6; When coating unit 7 coating long along cloth, above being positioned at coating support crawler belt transmission mechanism 6, coating unit 7 is elevated by worm-and-wheel gear, the multiple bar shaped in coating unit 7 lower end coating mouth 8 and coated base cloth tensioned fit; When coating unit 7 laterally applies, above being positioned at coating support crawler belt transmission mechanism 6, coating unit 7 is rotated 90 degree and is elevated by worm-and-wheel gear, supports crawler belt transmission mechanism 6 track-face transverse shifting by horizontal guide rail driving mechanism in coating.
Isosceles triangle guide roller set 10 is provided with in drying tunnel 9.
Coating unit 7 wall is equipped with electrical heat tracing structure and is controlled by temperature controller, and temperature controller temperature sensor probe is arranged in coating unit.Multiple bar shaped coating mouth 8 adopts rubber-plastics material injection mo(u)lding.Coating unit 7 upper end is spun by loose joint button 71 and screw mandrel 77, coating unit two ends and lead 73 are slidably matched, this lead can guarantee that coating unit is in level all the time and rises or the state of falling in lifting process, guarantees that many bar shapeds coating mouths 8 below coating unit and coated level are coincide Elastic Contact.Screw mandrel 77 and the feed screw nut 76 be fixed on bracing frame 74 spin, screw mandrel 77 is driven by servomotor 75 and drives coating unit 7 to be elevated, servomotor drives the selection of coating unit lifting distance depend on coating unit lower end coating mouth 8 and be coated with the Tensity size of storeroom, when tension force is greater than set definite value, servomotor drives coating unit to rise to setting value, when tension force is less than set definite value, servomotor drives coating unit to drop to setting value.Loose joint button 71 lower end is flange and is connected with coating unit upper surface, loose joint button 71 top is connected with screw mandrel end 77 by bearing 72, namely screw mandrel 77 end is fixedly connected with bearing 72 inner ring being embedded in loose joint button 71 upper end, and bearing 72 outer ring is fixedly connected with loose joint button 71.
The reflective ventilative puggaree production line of its window produces the method for the reflective ventilative puggaree of window, (1) finished product wind-up roll 13 is in the traction of servomotor, the gauze of the sparsity structure that base cloth let off roll 4 is released is through isosceles triangle guide roller set 5, when coating supports isosceles triangle guide roller set 10 in crawler belt transmission mechanism 6 and drying tunnel 9, being sticked on coating by isosceles triangle guide roller set 5 and isosceles triangle guide roller set 10 tensioning supports on the track-face of crawler belt transmission mechanism 6, PLC instruction driven by servomotor screw mandrel rotates, screw mandrel drives coating unit 7 decline that the multiple bar shaped coating in coating unit 7 lower end mouth 8 is touched with base cloth cover, reflective liquid in coating unit 7 is coated in the reflective ventilative sunshade base fabric of window base cloth cover being formed and is made up of many strip reflector layer bars, reflector layer on this reflective ventilative sunshade base fabric in by isosceles triangle guide roller set 10 process in drying tunnel 9 by air-dry or be wrapped on wind-up roll 11 for subsequent use after drying, (2) window in wind-up roll 11 reflective ventilative sunshade base fabric and base cloth let off roll 4 are exchanged, make coating unit 7 rotate 90 degree and applying the track-face transverse movement supporting crawler belt transmission mechanism 6, finished product wind-up roll 13 is in the traction of servomotor, the reflective ventilative sunshade base fabric of window that the reflective ventilative sunshade base fabric let off roll 4 of window is released is through isosceles triangle guide roller set 5, when coating supports isosceles triangle guide roller set 10 in crawler belt transmission mechanism 6 and drying tunnel 9, being sticked on coating by isosceles triangle guide roller set 5 and isosceles triangle guide roller set 10 tensioning supports on the track-face of crawler belt transmission mechanism 6, PLC instruction driven by servomotor screw mandrel rotates, screw mandrel drives coating unit 7 decline that the multiple bar shaped coating in coating unit 7 lower end mouth 8 is touched with base cloth cover, many the strip reflecting strips faces reflective liquid in coating unit 7 being laterally coated in the ventilative sunshade base fabric of window form the latticed ventilative puggaree of concaveconvex structure, and latticed reflector layer on this latticed ventilative puggaree in by isosceles triangle guide roller set 10 process in drying tunnel 9 by air-dry or be wrapped on wind-up roll 11 after drying.
Reflector layer bar is coated with shoe by reflective liquid and forms, and described reflective liquid is made up of glue and aluminium powder mixing, or is made up of resin glue and aluminium powder melting mixing.
Drying tunnel 9 according to want dry material both can lead to hot blast, also can lead to cold wind or natural wind.
Coating unit 7 wall is equipped with electrical heat tracing structure and is controlled by temperature controller, and temperature controller temperature sensor probe is arranged on (not shown) in coating unit.Multiple bar shaped coating mouth 8 adopts rubber-plastics material injection mo(u)lding.Coating unit upper end is spun by loose joint button and screw mandrel, coating unit two ends and lead are slidably matched, this lead can guarantee that coating unit is in level all the time and rises or the state of falling in lifting process, guarantees that many bar shapeds coating mouths 8 below coating unit and coated level are coincide Elastic Contact.Screw mandrel be fixed on bracing frame upper screw rod nut and spin, screw mandrel by driven by servomotor and drive coating unit lifting, servomotor drives the selection of coating unit lifting distance depend on coating unit lower end coating mouth 8 and be coated with the Tensity size of storeroom, when tension force is greater than set definite value, servomotor drives coating unit to rise to setting value, when tension force is less than set definite value, servomotor drives coating unit to drop to setting value.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present utility model; but these text descriptions; just the simple text of the utility model mentality of designing is described; instead of the restriction to the utility model mentality of designing; any do not exceed the utility model mentality of designing combination, increase or amendment, all fall in protection domain of the present utility model.