CN205050913U - Lithium battery module is with compound busbar and lithium battery module - Google Patents
Lithium battery module is with compound busbar and lithium battery module Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种锂电池模块用复合导电排及锂电池模块,属于锂离子电池模块技术领域。The utility model relates to a composite conductive row for a lithium battery module and a lithium battery module, belonging to the technical field of lithium ion battery modules.
背景技术Background technique
随着动力电池市场的快速发展,动力电源的需求量越来越大。由于单体电池的容量、电压、电流都不能满足动力电池电源的要求,动力电源一般都是通过单体电池组合成电池模块,再将电池模块组装成动力电源。由于动力电源所需的电压和电流都非常高,通常需要很多单体通过串联和并联组合来实现电池模块和动力电源的组装。With the rapid development of the power battery market, the demand for power sources is increasing. Since the capacity, voltage, and current of a single battery cannot meet the requirements of a power battery power supply, the power supply is generally combined into a battery module through a single battery, and then the battery module is assembled into a power supply. Since the voltage and current required by the power supply are very high, it is usually necessary to combine many cells in series and parallel to realize the assembly of the battery module and the power supply.
电池的串联和并联通常都是通过导电排进行的,一般是将导电排通过螺母或螺钉固定到电池极柱或极耳上来实现导电排与电池极柱或极耳的连接。授权公告号为CN201369355Y的中国实用新型专利(授权公告日为2009年12月23日)公开了一种电池用的新型导电条,该导电条由一整体铜片制成,铜片两端部折成与极柱的圆柱段外形相适配的圆环状,折弯部通过螺杆与极柱的圆柱段紧固。这种连接方式,螺母或螺螺杆会由于的外部振动而变松,逐渐增大导电排与电池间的接触电阻,进而降低电池的输出电压、电流,并降低电池的循环寿命。The series connection and parallel connection of batteries are usually carried out through conductive bars. Generally, the conductive bars are fixed to the battery poles or tabs through nuts or screws to realize the connection between the conductive bars and the battery poles or tabs. The Chinese utility model patent with the authorized announcement number CN201369355Y (authorized announcement date is December 23, 2009) discloses a new type of conductive strip for batteries. The conductive strip is made of an integral copper sheet, and the two ends of the copper sheet are folded It is formed into a ring shape matching the shape of the cylindrical section of the pole, and the bending part is fastened to the cylindrical section of the pole by a screw. In this connection method, the nut or screw will become loose due to external vibration, gradually increasing the contact resistance between the conductive bar and the battery, thereby reducing the output voltage and current of the battery, and reducing the cycle life of the battery.
为避免上述问题,越来越多的厂商考虑用焊接方式代替螺钉或螺母连接,即将铜或其他材料的导电排分别于正极极柱或极耳和负极极柱或极耳焊接。但是由于锂离子电池的正极极柱或极耳由铝材料制成,负极极柱或极耳由铜材料制成,当电池之间串联时需要将电池的正极与另一组电池的负极相连,在焊接时导电排会与正极和负极中的至少一个材料不同,就会导致不同金属之间的接触电阻较大,而且在焊接处容易发生电化学腐蚀。In order to avoid the above problems, more and more manufacturers consider using welding instead of screw or nut connection, that is, the conductive row of copper or other materials is welded to the positive pole or lug and the negative pole or lug respectively. However, since the positive pole or tab of the lithium-ion battery is made of aluminum, and the negative pole or tab is made of copper, when the batteries are connected in series, the positive pole of the battery needs to be connected to the negative pole of another battery. During welding, the conductive row will be different from at least one material of the positive electrode and the negative electrode, which will result in a large contact resistance between different metals, and electrochemical corrosion will easily occur at the welding place.
实用新型内容Utility model content
本实用新型的目的在于提供一种锂电池模块用复合导电排,以解决现有技术中导电排与极耳焊接时存在的接触电阻大和容易发生腐蚀的问题。本实用新型的目的还在于提供一种使用该复合导电排的锂电池模块。The purpose of the utility model is to provide a composite conductive bar for lithium battery modules to solve the problems of large contact resistance and easy corrosion in the prior art when the conductive bar is welded to tabs. The purpose of the utility model is also to provide a lithium battery module using the composite conductive row.
为了实现以上目的,本实用新型的锂电池模块用复合导电排的技术方案如下:In order to achieve the above purpose, the technical scheme of the composite conductive row for the lithium battery module of the present invention is as follows:
一种锂电池模块用复合导电排,包括铝正极段、铜负极段以及设置在铝正极段和铜负极段之间的钎料层。A composite conductive row for a lithium battery module, comprising an aluminum positive pole segment, a copper negative pole segment, and a solder layer arranged between the aluminum positive pole segment and the copper negative pole segment.
所述铝正极段具有用来供正极极耳插入的正极段凹槽,所述铜负极段具有供负极极耳插入的负极段凹槽。将极耳插入凹槽中再进行焊接,能够提高焊接的牢固程度,另外也增加了极耳与导电排的接触面积,有利于降低导电排与极耳之间的接触电阻。The aluminum positive pole segment has a positive pole segment groove for inserting the positive pole tab, and the copper negative pole segment has a negative pole segment groove for inserting the negative pole tab. Inserting the tabs into the grooves before welding can improve the firmness of the welding, and also increase the contact area between the tabs and the conductive bar, which is beneficial to reduce the contact resistance between the conductive bar and the tabs.
所述正极段凹槽和负极段凹槽的底部均设置有测量通孔。通过测量通孔能够测量出极耳与导电排之间的间隙,进而判断出该间隙是否会对后续焊接质量产生影响。而且在焊接后可以检测出极耳与导电排之间的焊接缝隙,进而采取处理措施,避免了虚焊或者焊缝过大带来的电连接可靠性下降或者解除电阻增大。Measuring through holes are provided at the bottoms of the positive pole segment groove and the negative pole segment groove. The gap between the tab and the conductive bar can be measured by measuring the through hole, and then it can be judged whether the gap will affect the subsequent welding quality. Moreover, the welding gap between the tab and the conductive bar can be detected after welding, and then treatment measures can be taken to avoid the decrease in electrical connection reliability or the increase in release resistance caused by virtual welding or excessive weld seam.
所述复合导电排表面镀有镍镀层或者锡镀层。降低了导电排在进行激光焊时对激光的反射率。The surface of the composite conducting bar is plated with nickel or tin. The reflectivity of the conductive row to the laser light during laser welding is reduced.
所述铝正极段和铜负极段中的一个上设置有识别孔。以便于对镀有镀层的导电排的正极段和负极段进行识别。An identification hole is arranged on one of the aluminum positive pole segment and the copper negative pole segment. In order to facilitate the identification of the positive and negative pole segments of the plated conductive bar.
所述铝正极段具有正极连接部,铜负极段具有负极连接部,所述正极连接部与负极连接部重叠设置。The aluminum positive pole segment has a positive pole connecting portion, the copper negative pole segment has a negative pole connecting portion, and the positive pole connecting portion overlaps with the negative pole connecting portion.
本实用新型的锂电池模块的技术方案如下:The technical scheme of the lithium battery module of the present utility model is as follows:
一种锂电池模块,包括锂离子电池和复合导电排,所述复合导电排包括铝正极段、铜负极段以及设置在铝正极段和铜负极段之间的钎料层,所述铝正极段与锂离子电池的正极极耳焊接,所述铜负极段与锂离子电池的负极极耳焊接。A lithium battery module, comprising a lithium ion battery and a composite conductive row, the composite conductive row including an aluminum positive section, a copper negative section, and a solder layer arranged between the aluminum positive section and the copper negative section, the aluminum positive section It is welded with the positive tab of the lithium ion battery, and the copper negative segment is welded with the negative tab of the lithium ion battery.
所述铝正极段具有用来供正极极耳插入的正极段凹槽,所述铜负极段具有供负极极耳插入的负极段凹槽。将极耳插入凹槽中再进行焊接,能够提高焊接的牢固程度,另外也增加了极耳与导电排的接触面积,有利于降低导电排与极耳之间的接触电阻。The aluminum positive pole segment has a positive pole segment groove for inserting the positive pole tab, and the copper negative pole segment has a negative pole segment groove for inserting the negative pole tab. Inserting the tabs into the grooves before welding can improve the firmness of the welding, and also increase the contact area between the tabs and the conductive bar, which is beneficial to reduce the contact resistance between the conductive bar and the tabs.
所述正极段凹槽和负极段凹槽的底部均设置有测量通孔。通过测量通孔能够测量出极耳与导电排之间的间隙,进而判断出该间隙是否会对后续焊接质量产生影响。而且在焊接后可以检测出极耳与导电排之间的焊接缝隙,进而采取处理措施,避免了虚焊或者焊缝过大带来的电连接可靠性下降或者解除电阻增大。Measuring through holes are provided at the bottoms of the positive pole segment groove and the negative pole segment groove. The gap between the tab and the conductive bar can be measured by measuring the through hole, and then it can be judged whether the gap will affect the subsequent welding quality. Moreover, the welding gap between the tab and the conductive bar can be detected after welding, and then treatment measures can be taken to avoid the decrease in electrical connection reliability or the increase in release resistance caused by virtual welding or excessive weld seam.
所述复合导电排表面镀有镍镀层或者锡镀层。降低了导电排在进行激光焊时对激光的反射率。The surface of the composite conducting bar is plated with nickel or tin. The reflectivity of the conductive row to the laser light during laser welding is reduced.
所述铝正极段和铜负极段中的一个上设置有识别孔。以便于对镀有镀层的导电排的正极段和负极段进行识别。An identification hole is arranged on one of the aluminum positive pole segment and the copper negative pole segment. In order to facilitate the identification of the positive and negative pole segments of the plated conductive bar.
本实用新型通过在铝正极段和铜负极段之间设置钎料层并将铝正极段和铜负极段钎焊在一起,这样在锂电池串联连接时,铝正极段与正极极柱或者极耳焊接,铜负极段与负极极柱或者极耳焊接,将导电排与极柱或者极耳之间的焊接都变成了同种材料之间的焊接,避免了不同金属材料之间的接触电阻增大和容易发生电化学腐蚀等现象。The utility model sets a solder layer between the aluminum positive pole section and the copper negative pole section and brazes the aluminum positive pole section and the copper negative pole section together, so that when the lithium battery is connected in series, the aluminum positive pole section and the positive pole column or ear Welding, the copper negative section is welded to the negative pole or tab, and the welding between the conductive row and the pole or tab is turned into a welding between the same material, which avoids the increase of contact resistance between different metal materials. Large and prone to electrochemical corrosion and other phenomena.
附图说明Description of drawings
图1为本实用新型的锂电池模块的实施例的结构示意图;FIG. 1 is a schematic structural view of an embodiment of a lithium battery module of the present invention;
图2为图1中的复合导电排的结构示意图。FIG. 2 is a schematic structural diagram of the composite conductive row in FIG. 1 .
具体实施方式detailed description
本实用新型的锂电池模块的实施例:Embodiments of the lithium battery module of the present utility model:
如图1-2所示,本实用新型的电池模块为锂离子电池模块,包括由锂离子软包电池1和复合导电排2,所述锂离子电池包括铝制正极极耳11和铜制负极极耳12,本实施例中锂离子软包电池的数量为八个,每四个电池按照正极极耳与正极极耳相对、负极极耳与负极极耳相对的方式依次顺序排列组成电池排列单元,两个电池排列单元按照正极极耳与负极极耳相对的方式并列放置组成模块极组,模块极组的每一侧都具有并列排布的四个正极极耳和四个负极极耳。As shown in Figure 1-2, the battery module of the present invention is a lithium-ion battery module, including a lithium-ion soft pack battery 1 and a composite conductive bar 2, and the lithium-ion battery includes an aluminum positive pole tab 11 and a copper negative pole Tabs 12. In this embodiment, the number of lithium-ion soft-pack batteries is eight, and every four batteries are arranged sequentially in such a way that the positive tabs face the positive tabs, and the negative tabs face the negative tabs to form a battery arrangement unit. Two battery arrangement units are placed side by side in such a way that the positive pole tabs and the negative pole tabs are opposite to form a module pole group, and each side of the module pole group has four positive pole tabs and four negative pole tabs arranged side by side.
复合导电排包括铝正极段21、铜负极段22以及设置在铝正极段和铜负极段之间的连钎料层212,所述铝正极段为铝板或者铝合金板,该铝板或者铝合金板通过向上折弯拱起而在板面上形成了槽口朝下的正极段凹槽,正极段凹槽的数量为四个,延伸方向垂直于板长方向,且相互之间平行设置,铝正极段两端具有沿水平方向延伸的正极连接部;所述铜负极段为铜板,材料为紫铜T2,该铜板通过向上折弯拱起形成了槽口朝下负极段凹槽,负极段凹槽的数量为四个,延伸方向垂直于板长方向,且相互之间平行设置,铜负极段两端具有沿水平方向延伸的负极连接部。正极连接部与负极连接部重叠设置,正极连接部在下,负极连接部在上,正极连接部的上表面和负极连接部的下表面之间设置有钎料层,使铝正极段和铜负极段通过钎料层搭接钎焊在一起,该钎料层的熔点高于200℃,以避免在后期导电排与极耳焊接时产生的高温将钎料层熔化。The composite conductive row includes an aluminum positive pole segment 21, a copper negative pole segment 22, and a solder layer 212 arranged between the aluminum positive pole segment and the copper negative pole segment. The aluminum positive pole segment is an aluminum plate or an aluminum alloy plate, and the aluminum plate or an aluminum alloy plate By bending upwards and arching, the positive electrode segment grooves with the notches facing downward are formed on the plate surface. The number of positive electrode segment grooves is four, and the extending direction is perpendicular to the length direction of the plate, and they are arranged parallel to each other. Aluminum positive electrodes Both ends of the section have a positive connecting portion extending in the horizontal direction; the copper negative section is a copper plate, the material is red copper T2, the copper plate is bent upwards and arched to form a negative section groove with the notch facing downward, and the negative section groove The number is four, the extension direction is perpendicular to the plate length direction, and they are arranged parallel to each other, and the two ends of the copper negative electrode segment have negative electrode connection parts extending in the horizontal direction. The positive connection part overlaps with the negative connection part, the positive connection part is at the bottom, the negative connection part is at the top, and a solder layer is arranged between the upper surface of the positive connection part and the lower surface of the negative connection part, so that the aluminum positive segment and the copper negative segment The solder layers are overlapped and brazed together, and the melting point of the solder layer is higher than 200° C., so as to avoid melting the solder layer due to the high temperature generated when the conductive bar is welded to the tab in the later stage.
处于模块极组一侧的四个正极极耳和四个负极极耳用复合导电排连接,具体连接方式为:四个正极极耳分别插入对应的正极段凹槽中并焊接连接,四个负极极耳分别插入对应的负极段凹槽中并焊接连接。处于模块极组另一侧的四个正极极耳用正极并联导电排3相连,四个负极极耳用负极并联导电排4相连,所述正极并联导电排和负极并联导电排分别与上述正极段和负极段的结构相同,正极极耳插入正极并联导电排上的凹槽中并焊接连接,负极极耳插入负极并联导电排上的凹槽中并焊接连接。The four positive pole lugs and the four negative pole lugs on one side of the module pole group are connected by composite conductive bars. The tabs are respectively inserted into the corresponding negative electrode segment grooves and connected by welding. The four positive tabs on the other side of the module pole group are connected with the positive parallel conductive bar 3, and the four negative tabs are connected with the negative parallel conductive bar 4. The positive parallel conductive bar and the negative parallel conductive bar are respectively connected to the positive section The structure is the same as that of the negative section, the positive tab is inserted into the groove on the positive parallel conductive bar and welded, and the negative tab is inserted into the groove on the negative parallel conductive bar and welded.
正极段凹槽和负极段凹槽的槽底均设置有测量通孔222,本实施例中,正极段凹槽和负极段凹槽折弯拱起形成的向上的凸起两端的顶部均设置有“U”形缺口,该“U”形缺口构成了所述测量通孔,该缺口的深度大于对应的正极段或者负极段的板厚,以使插入凹槽中的正极极耳或者负极极耳能够从该缺口中露出一部分,能够观察到极耳顶部与凹槽底部之间的间隙是否过大,进而判断极耳与复合导电排之间的焊接是否牢固。同样的,正极并联导电排与负极并联导电排上也设置有与上述测量通孔结构相同的缺口。The groove bottoms of the positive pole groove and the negative pole groove are provided with measuring through holes 222. In this embodiment, the tops of the upward protrusions formed by bending and arching the positive pole groove and the negative pole groove are provided with "U"-shaped notch, the "U"-shaped notch constitutes the measurement through hole, the depth of the notch is greater than the plate thickness of the corresponding positive pole segment or negative pole segment, so that the positive pole lug or negative pole lug inserted into the groove A part can be exposed from the gap, and it can be observed whether the gap between the top of the tab and the bottom of the groove is too large, and then it can be judged whether the welding between the tab and the composite conductive bar is firm. Similarly, the same notch as the above-mentioned measuring through hole structure is also provided on the positive parallel conductive row and the negative parallel conductive row.
本实施例中的焊接连接均采用激光焊,为了降低激光焊时导电排对激光的反射率,复合导电排上镀有一层镍镀层或者锡镀层,镀层的厚度以使金属表面的激光反射率降到最低为准。由于镀上镀层后,正极段和负极段的颜色较为接近,为了在安装时便于区分,在负极段上设置一个小圆孔作为识别孔221。The welding connections in this embodiment all adopt laser welding. In order to reduce the reflectivity of the conductive row to the laser during laser welding, the composite conductive row is coated with a layer of nickel coating or tin coating. The thickness of the coating reduces the laser reflectivity of the metal surface. to the minimum. Since the colors of the positive electrode segment and the negative electrode segment are relatively similar after being plated, a small round hole is provided on the negative electrode segment as the identification hole 221 for easy identification during installation.
本实施例的电池模块在安装时,先将锂离子软包电池按照顺序排列成电池排列单元,并将两个电池排列单元并列防置组成模块极组,用复合导电排、正极并联导电排、负极并联导电排将模块极组中的正极极耳和负极极耳连接好,即组成电池模块,正极并联导电排和负极并联导电排分别构成电池模块的正极和负极。When installing the battery module of this embodiment, the lithium-ion soft-pack batteries are first arranged into battery arrangement units in order, and the two battery arrangement units are placed side by side to form a module pole group, and a composite conductive row, a positive parallel conductive row, The negative parallel conductive bar connects the positive pole tab and the negative pole tab in the module pole group to form a battery module, and the positive parallel conductive bar and the negative parallel conductive bar form the positive pole and the negative pole of the battery module respectively.
在本实用新型的电池模块的其他实施例中,正极段上不设置正极段凹槽,负极段上不设置负极段凹槽,正极极耳直接焊接到正极段上,负极极耳直接焊接到负极段上。In other embodiments of the battery module of the present invention, no groove for the positive electrode segment is provided on the positive electrode segment, no groove for the negative electrode segment is provided on the negative electrode segment, the positive electrode lug is directly welded to the positive electrode segment, and the negative electrode lug is directly welded to the negative electrode paragraph.
在其他实施例中,测量通孔为设置在正极段凹槽和负极段凹槽底部的圆形通孔。在其他实施例中,正极段凹槽和负极段凹槽上不设置测量通孔,将极耳尽可能地插入凹槽底部来保证焊接效果。In other embodiments, the measuring through hole is a circular through hole disposed at the bottom of the groove of the positive electrode segment and the groove of the negative electrode segment. In other embodiments, no measuring through hole is provided on the groove of the positive pole segment and the groove of the negative pole segment, and the tabs are inserted into the bottom of the groove as much as possible to ensure the welding effect.
在其他实施例中,识别孔设置在正极段上。也可以不设置识别孔,当然,也可以不设置镀层,仅靠铝板和铜板的颜色来区分正极段和负极段。In other embodiments, the identification hole is arranged on the positive pole segment. It is also possible not to set the identification hole, and of course, it is also possible not to set the plating layer, and only rely on the colors of the aluminum plate and the copper plate to distinguish the positive electrode segment and the negative electrode segment.
在其他实施例中,正极段和负极段上的凹槽的数量根据电池模块中电池的极耳的数量来设置。In other embodiments, the number of grooves on the positive pole segment and the negative pole segment is set according to the number of tabs of the battery in the battery module.
本实用新型的锂电池模块用复合导电排的实施例与上述锂电池模块实施例中的复合导电排的结构完全一致,此处不再一一赘述。另外,上述锂电池模块的实施例中的复合导电排的各种可替代结构也适用于本实用新型的锂电池模块用复合导电排的实施例。The embodiment of the composite conductive row for the lithium battery module of the present invention is completely consistent with the structure of the composite conductive row in the above-mentioned embodiment of the lithium battery module, and will not be repeated here. In addition, various alternative structures of the composite conductive row in the above-mentioned embodiments of the lithium battery module are also applicable to the embodiments of the composite conductive row for the lithium battery module of the present invention.
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