CN205027726U - Multi -functional fracture conductivity test system - Google Patents
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Abstract
一种多功能裂缝导流能力测试系统,包括一号气瓶、二号气瓶、小型盛水容器和大型盛水容器,一号气瓶、二号气瓶均与过滤器连接,过滤器与低温浴槽连接,低温浴槽与搅拌容器连接;小型盛水容器设置在一号天平上,通过管道与搅拌容器连接;搅拌容器与导流室连接;大型盛水容器设置在二号天平上,通过管道与岩样室连接,导流室内设置有岩样,在各连接管道上设置阀、流量计和温度计,本实用新型能够根据需要选择支路,分别利用常规水力压裂液、纯CO2压裂液、改进的CO2压裂液测试裂缝导流能力;该系统能测试复杂裂缝如分层裂缝、曲折裂缝、缝网裂缝等在不同压裂液与支撑剂、温度、压力、排量条件下的导流能力。
A multi-functional fracture conductivity test system, including No. 1 gas cylinder, No. 2 gas cylinder, small water container and large water container, No. 1 gas cylinder and No. 2 gas cylinder are connected with filters, and the filter and The low-temperature bath is connected, and the low-temperature bath is connected with the stirring container; the small water container is set on the No. 1 balance, and is connected with the stirring container through a pipeline; Connected with the rock sample chamber, rock samples are set in the diversion chamber, and valves, flowmeters and thermometers are set on each connecting pipeline. The utility model can select branch roads according to needs, and use conventional hydraulic fracturing fluid and pure CO2 fracturing respectively. fluid and improved CO 2 fracturing fluid to test fracture conductivity; this system can test complex fractures such as layered fractures, tortuous fractures, fracture network fractures, etc. under different fracturing fluids and proppant, temperature, pressure, displacement conditions of flow capacity.
Description
技术领域technical field
本实用新型属于石油天然气开发技术领域,特别涉及一种多功能裂缝导流能力测试系统。The utility model belongs to the technical field of petroleum and natural gas development, in particular to a multi-functional fracture conductivity test system.
背景技术Background technique
通过压裂技术(水力压裂、CO2压裂)对油气储层进行改造成会产生复杂的裂缝,而上述裂缝的导流能力是评价压裂作业增产效果的重要指标,并对压裂设计的优化起关键作用。鉴于裂缝导流能力在压裂作业增产效果评价中的重要性,研制一种能分别利用常规水力压裂液、纯CO2压裂液、改进的CO2压裂液(添加有化学试剂)测试复杂裂缝(分层裂缝、曲折裂缝、缝网裂缝)导流能力的装置,就显得尤为重要。现有的裂缝导流能力测试系统存在功能单一(通常仅能进行常规水力压裂液的相关测试,或者利用氮气进行实验)、一般所测裂缝形态简单(通常为单条裂缝,不能反映真实情况)、且在利用CO2压裂液测试时没有设计相应的化学试剂供应装置,同时由于简化过多而忽略了许多重要的细节问题(如未考虑压裂液以及添加化学试剂对泵的腐蚀),而给裂缝导流能力测试研究的开展带来极大不便。Through fracturing technology (hydraulic fracturing, CO 2 fracturing), oil and gas reservoirs will be transformed into complex fractures, and the conductivity of the above fractures is an important indicator for evaluating the stimulation effect of fracturing operations, and it is also important for fracturing design. optimization plays a key role. In view of the importance of fracture conductivity in the evaluation of stimulation effects in fracturing operations, a test method that can use conventional hydraulic fracturing fluid, pure CO 2 fracturing fluid, and improved CO 2 fracturing fluid (with chemical reagents added) was developed. Devices for the conductivity of complex fractures (layered fractures, tortuous fractures, and fracture network fractures) are particularly important. The existing fracture conductivity test system has a single function (usually only can be used for conventional hydraulic fracturing fluid related tests, or use nitrogen for experiments), and generally the measured fracture shape is simple (usually a single fracture, which cannot reflect the real situation) , and did not design the corresponding chemical reagent supply device when using CO2 fracturing fluid testing, and at the same time ignored many important details due to excessive simplification (such as not considering the fracturing fluid and the corrosion of the pump by adding chemical reagents), This brings great inconvenience to the development of fracture conductivity test research.
发明内容Contents of the invention
为了克服上述现有技术存在的功能单一、一般所测裂缝形态简单、在利用CO2压裂液测试时没有设计相应的化学试剂供应装置、由于简化过多而忽略了许多重要的细节问题(如未考虑压裂液以及添加化学试剂对泵的腐蚀)等缺点,本实用新型的目的在于提供一种多功能裂缝导流能力测试系统,能分别利用常规水力压裂液与CO2压裂液测试裂缝导流能力。In order to overcome the single function of the above-mentioned prior art, the general shape of the measured fracture is simple, no corresponding chemical reagent supply device is designed when using CO2 fracturing fluid test, and many important details are ignored due to excessive simplification (such as Without taking into account the shortcomings of fracturing fluid and the corrosion of the pump by adding chemical reagents), the purpose of this utility model is to provide a multifunctional fracture conductivity test system, which can use conventional hydraulic fracturing fluid and CO2 fracturing fluid to test fracture conductivity.
为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical solution adopted by the utility model is:
一种多功能裂缝导流能力测试系统,包括一号气瓶1、二号气瓶2、小型盛水容器13和大型盛水容器25,其中一号气瓶1的出口通过一号阀3与过滤器5的入口连接,二号气瓶2的出口通过二号阀4与过滤器5的入口连接,过滤器5与低温浴槽7的入口连接且连接管路上有流量计6,低温浴槽7的出口与搅拌容器19的进气口连接且连接管路上依次设置有一号温度传感器8、一号泵9、一号安全阀10和一号单向阀11;小型盛水容器13设置在一号天平12上,小型盛水容器13通过管道与搅拌容器19的进水口连接且连接管道上依次设置有三号阀14、二号泵15、小型活塞容器16、二号安全阀17和二号单向阀18;搅拌容器19中部的采样口通过管道与导流室36连接且连接管道上依次设置有一号加热器20、二号温度传感器21、一号压力表22和四号阀23;大型盛水容器25设置在二号天平24上,大型盛水容器25通过管道与岩样室36连接且连接管道上依次设置有五号阀26、三号泵27、大型活塞容器28、三号安全阀29、三号单向阀30、二号加热器31、三号温度传感器32、二号压力表33和六号阀34,所述导流室36内设置有岩样37。四号阀23后的管道与六号阀34后的管道并联后与导流室36连接,且连接管道上设置四号温度传感器35。A multi-functional fracture conductivity test system, comprising a No. 1 gas cylinder 1, a No. 2 gas cylinder 2, a small water container 13 and a large water container 25, wherein the outlet of the No. 1 gas cylinder 1 is connected with the No. 1 valve 3 The inlet of the filter 5 is connected, the outlet of the No. 2 gas cylinder 2 is connected with the inlet of the filter 5 through the No. The outlet is connected to the air inlet of the stirring container 19 and the connecting pipeline is provided with a No. 1 temperature sensor 8, a No. 1 pump 9, a No. 1 safety valve 10 and a No. 1 check valve 11; the small water container 13 is arranged on the No. 1 balance 12, the small water container 13 is connected to the water inlet of the stirring container 19 through a pipeline and the connecting pipeline is provided with the third valve 14, the second pump 15, the small piston container 16, the second safety valve 17 and the second one-way valve 18. The sampling port in the middle of the stirring container 19 is connected to the diversion chamber 36 through a pipeline, and the connecting pipeline is provided with a No. 1 heater 20, a No. 2 temperature sensor 21, a No. 1 pressure gauge 22 and a No. 4 valve 23; a large water container 25 is arranged on the No. 2 balance 24, and the large-scale water container 25 is connected with the rock sample chamber 36 through pipelines, and No. 5 valve 26, No. 3 pump 27, large-scale piston container 28, No. 3 safety valve 29, No. 3 one-way valve 30 , No. 2 heater 31 , No. 3 temperature sensor 32 , No. 2 pressure gauge 33 and No. 6 valve 34 , and a rock sample 37 is arranged in the diversion chamber 36 . The pipeline behind the No. 4 valve 23 is connected in parallel with the pipeline behind the No. 6 valve 34 and then connected to the diversion chamber 36, and No. 4 temperature sensor 35 is arranged on the connecting pipeline.
本实用新型设计有多个气瓶,能够根据需要灵活的选择气瓶即一号气瓶1、二号气瓶2的接入数量,同时气瓶口向下倾斜固定放置,便于CO2气体更好的保存并液化输出。The utility model is designed with a plurality of gas cylinders, which can flexibly select the access quantity of the gas cylinders, that is, the No. 1 gas cylinder 1 and the No. 2 gas cylinder 2 according to the needs. Good save and liquify output.
所述流量计6、一号温度传感器8、二号温度传感器21、三号温度传感器32、四号温度传感器35、一号压力表22、二号压力表33均连接数据采集控制卡,用于对管道内的流量、温度、压力进行实时监控,并能有效采集数据。Described flowmeter 6, No. 1 temperature sensor 8, No. 2 temperature sensor 21, No. 3 temperature sensor 32, No. 4 temperature sensor 35, No. 1 pressure gauge 22, No. 2 pressure gauge 33 are all connected data acquisition control card, for Real-time monitoring of the flow, temperature and pressure in the pipeline, and effective data collection.
所述一号安全阀10、二号安全阀17、三号安全阀29的作用是保护管道与仪表,防止泵压力过大损害管道或仪表。The No. 1 safety valve 10, the No. 2 safety valve 17, and the No. 3 safety valve 29 are used to protect pipelines and instruments, and prevent excessive pump pressure from damaging pipelines or instruments.
所述一号单向阀11、二号单向阀18、三号单向阀30的作用是防止CO2、化学试剂、水力压裂液等的回流。The functions of the No. 1 check valve 11 , No. 2 check valve 18 and No. 3 check valve 30 are to prevent the backflow of CO 2 , chemical reagents, hydraulic fracturing fluid and the like.
所述过滤器5为气体过滤器,其用途是除去原始CO2中混杂的杂质,提纯获得高精度CO2。The filter 5 is a gas filter, and its purpose is to remove impurities mixed in the original CO 2 and purify to obtain high-precision CO 2 .
所述一号天平12、二号天平24为精密数字天平,其用途是测定盛水容器的排量,并经过换算求出输出压裂液的体积。The No. 1 balance 12 and the No. 2 balance 24 are precision digital balances, and their purpose is to measure the displacement of the water container, and obtain the volume of the output fracturing fluid through conversion.
所述小型活塞容器16和大型活塞容器28均由水槽40、活塞41、压裂液槽39组成,其中水槽40在下方,压裂液槽39在上方,活塞41位于水槽40和压裂液槽39之间。其目的是防止直接输送化学试剂、水力压裂液对泵造成损害,而采用清水推动化学试剂、水力压裂进行输送。Both the small piston container 16 and the large piston container 28 are composed of a water tank 40, a piston 41, and a fracturing fluid tank 39, wherein the water tank 40 is at the bottom, the fracturing fluid tank 39 is at the top, and the piston 41 is located at the water tank 40 and the fracturing fluid tank Between 39. Its purpose is to prevent the direct delivery of chemical reagents and hydraulic fracturing fluid from causing damage to the pump, and use clean water to push chemical reagents and hydraulic fracturing for delivery.
所述搅拌容器19为密闭保温搅拌容器,其作用是使CO2与化学试剂能有效混合,使得溶解更充分。The stirring container 19 is an airtight heat preservation stirring container, and its function is to make CO 2 and chemical reagents can be effectively mixed, so that the dissolution is more sufficient.
所述一号加热器20、二号加热器31为精密数字化控制的表面加热器,其作用是对压裂液进行加温,以便于测试裂缝在不同温度条件下的导流能力。The No. 1 heater 20 and the No. 2 heater 31 are precision digitally controlled surface heaters, and their function is to heat the fracturing fluid so as to test the conductivity of fractures under different temperature conditions.
所述岩样37在导流室36内与其内壁紧密接触。岩样37由取于地层或同层位露头的天然岩石加工而成,加工时,可根据需要先切割成与导流室尺寸相匹配的两端半圆形中部长方体岩板(为了满足API导流室两端形状为圆形的要求),而后根据需要设计的复杂裂缝形态(分层裂缝、曲折裂缝、缝网裂缝),将上述两端半圆形中部长方体岩板进行横向与纵向切割,切割成需要设计裂缝形态的两端半圆形中部长方体岩板、长方体岩板、梯形岩板等,进而将通过铺设支撑剂而设计成不同形态的复杂裂缝,与单条裂缝相比,更能反映真实情况。The rock sample 37 is in close contact with its inner wall in the diversion chamber 36 . Rock sample 37 is processed from natural rocks taken from strata or outcrops in the same stratum. During processing, it can be cut into cuboid rock slabs with semicircular ends at both ends matching the size of the diversion chamber (in order to meet API guide The shape of both ends of the flow chamber is circular), and then according to the complex fracture shape (layered cracks, tortuous cracks, fracture network cracks) designed according to the needs, the above-mentioned semicircular middle cuboid rock slabs are cut horizontally and vertically, Cut into semicircular cuboid rock slabs, cuboid rock slabs, trapezoidal rock slabs, etc. at both ends that need to design crack shapes, and then design complex cracks of different shapes by laying proppant. Compared with single cracks, it can better reflect The true situation.
所述导流室36为按照API标准设计的导流室,导流室采用高滑度不锈钢材料锻造,以防止产生塑性变形,且其内部含有电加热棒,以便测试裂缝在不同温度下的导流能力,同时导流室上安装有压力传感器、差压传感器、温度传感器、位移传感器等,以便于实时采集数据,且导流室上盖板或下盖板配备有液压千斤顶,以模拟不同压力对裂缝导流能力的影响。The diversion chamber 36 is a diversion chamber designed according to the API standard. The diversion chamber is forged with high-slip stainless steel material to prevent plastic deformation, and contains an electric heating rod inside to test the conductivity of cracks at different temperatures. At the same time, pressure sensors, differential pressure sensors, temperature sensors, displacement sensors, etc. are installed on the diversion chamber to facilitate real-time data collection, and the upper or lower cover of the diversion chamber is equipped with hydraulic jacks to simulate different pressures Effect on fracture conductivity.
本实用新型所有连接管线均采用316L管线,以防压裂液对管线的酸性腐蚀;且连接低温浴槽7到四号温度传感器35的管道均用保温材料缠绕包裹。All connecting pipelines of the utility model adopt 316L pipelines to prevent the acid corrosion of the pipelines by the fracturing fluid; and the pipelines connecting the low temperature bath tank 7 to the No. 4 temperature sensor 35 are wrapped with thermal insulation materials.
本实用新型同时提供了基于权利要求1所述多功能裂缝导流能力测试系统的测试方法,包括如下步骤:The utility model simultaneously provides a test method based on the multifunctional crack conductivity test system described in claim 1, comprising the following steps:
步骤1,将岩样37设置于导流室36中,铺设支撑剂形成复杂形态裂缝,对导流室36的上盖板、下盖板施加压力;Step 1, setting the rock sample 37 in the diversion chamber 36, laying proppant to form complex cracks, and applying pressure to the upper and lower cover plates of the diversion chamber 36;
步骤2,通过如下过程进行测试:Step 2, test through the following process:
使一号阀3、二号阀4、一号泵9、三号阀14、二号泵15、四号阀23处于打开状态,一号气瓶1、二号气瓶2中的CO2分别通过一号阀3、二号阀4进入过滤器5,经过滤器5过滤后依次流经流量计6、低温浴槽7、一号温度传感器8、一号泵9、一号安全阀10和一号单向阀11;同时一号天平12测量小型盛水容器13中水的质量,小型盛水容器13中的水通过管道流经三号阀14、二号泵15而后进入小型活塞容器16的下部,通过小型活塞容器16中的活塞运动而使容器上部的化学试剂流经二号安全阀17、二号单向阀18,而后在搅拌容器19与流经一号单向阀11的CO2相混合,待混合搅拌均匀后进入一号加热器20进行加热处理,然后通过管道依次流经二号温度传感器21、一号压力表22、四号阀23、四号温度传感器35而进入导流室36,在导流室36内测试岩样37中裂缝的导流能力;过程中,实时读取一号温度传感器8、二号温度传感器21、四号温度传感器35、一号压力表22中的监测数据;实时采集导流室36中安装的压力传感器、差压传感器、温度传感器、位移传感器的数据,计算得到等效裂缝宽度和渗透率,进而得到裂缝导流能力,从而实现CO2压裂液支路对裂缝导流能力的测试;Make No. 1 valve 3, No. 2 valve 4, No. 1 pump 9, No. 3 valve 14, No. 2 pump 15, and No. 4 valve 23 open, and the CO in No. 1 gas cylinder 1 and No. 2 gas cylinder 2 respectively Enter the filter 5 through the No. 1 valve 3 and the No. 2 valve 4, and then flow through the flow meter 6, the low temperature bath 7, the No. 1 temperature sensor 8, the No. 1 pump 9, the No. 1 safety valve 10 and the No. 1 pump after being filtered by the filter 5 One-way valve 11; No. 1 balance 12 measures the quality of water in the small-sized water container 13 simultaneously, and the water in the small-sized water container 13 flows through No. 3 valve 14, No. 2 pump 15 and then enters the bottom of small-sized piston container 16 by pipeline , the chemical reagent on the upper part of the container flows through the No. 2 safety valve 17 and the No. 2 one-way valve 18 through the piston movement in the small-sized piston container 16, and then in the stirring container 19 and flows through the No. 1 check valve 11. Mixing, after mixing and stirring evenly, enter the No. 1 heater 20 for heat treatment, and then flow through the pipeline through No. 2 temperature sensor 21, No. 1 pressure gauge 22, No. 4 valve 23, and No. 4 temperature sensor 35 to enter the diversion chamber 36. Test the conductivity of the cracks in the rock sample 37 in the diversion chamber 36; in the process, read the temperature in the No. 1 temperature sensor 8, the No. 2 temperature sensor 21, the No. 4 temperature sensor 35, and the No. 1 pressure gauge 22 in real time. Monitoring data; real-time collection of data from the pressure sensor, differential pressure sensor, temperature sensor, and displacement sensor installed in the diversion chamber 36, and calculation of the equivalent fracture width and permeability, and then the fracture conductivity, so as to realize CO 2 fracturing The test of the flow conductivity of the liquid branch to the fracture;
或者,使五号阀26、三号泵27、六号阀34处于打开状态,同时用二号天平24测量大型盛水容器25中水的质量,大型盛水容器25中的水通过管道流经五号阀26、三号泵27而后进入大型活塞容器28的下部,通过大型活塞容器28中的活塞运动而使容器上部的水力压裂液流经三号安全阀29、三号单向阀30,然后进入二号加热器31进行加热处理,然后通过管道依次流经三号温度传感器32、二号压力表33、六号阀34、四号温度传感器35而进入导流室36,在导流室36内测试岩样37中裂缝的导流能力;过程中,实时读取三号温度传感器32、二号压力表33、四号温度传感器35中的监测数据;实时采集导流室36中安装的压力传感器、差压传感器、温度传感器、位移传感器的数据,计算得到等效裂缝宽度和渗透率,进而得到裂缝导流能力,从而实现常规水力压裂液支路对裂缝导流能力的测试。Or, make No. 5 valve 26, No. 3 pump 27, and No. 6 valve 34 in open state, measure the quality of water in the large-scale water container 25 with No. 2 balance 24 simultaneously, the water in the large-scale water container 25 flows through pipeline No. 5 valve 26 and No. 3 pump 27 then enter the lower part of the large piston container 28, and the hydraulic fracturing fluid in the upper part of the container flows through the No. 3 safety valve 29 and No. 3 one-way valve 30 through the movement of the piston in the large piston container 28. , then enter No. two heater 31 for heat treatment, and then flow through No. three temperature sensor 32, No. two pressure gauge 33, No. six valve 34, and No. four temperature sensor 35 through the pipeline to enter the diversion chamber 36, in the diversion Test the flow conductivity of the cracks in the rock sample 37 in the chamber 36; in the process, read the monitoring data in No. 3 temperature sensor 32, No. 2 pressure gauge 33, and No. 4 temperature sensor 35 in real time; Based on the data of the pressure sensor, differential pressure sensor, temperature sensor, and displacement sensor, the equivalent fracture width and permeability are calculated, and then the fracture conductivity is obtained, so as to realize the test of the fracture conductivity of the conventional hydraulic fracturing fluid branch.
所示步骤1中复杂形态裂缝包括分层裂缝、曲折裂缝和缝网裂缝,The complex fractures in Step 1 include layered fractures, tortuous fractures and fracture network fractures,
当裂缝形态为分层裂缝时,其形成过程为:When the fracture form is a layered fracture, its formation process is as follows:
取地层或同层位露头的天然岩石,先切割成与导流室36尺寸相匹配的两端半圆形中部长方体岩板;Take the natural rock outcropped in the stratum or the same stratum, and first cut it into cuboid slabs with semicircular ends and middle cuboids matching the size of the diversion chamber 36;
根据所需的层数,将两端半圆形中部长方体岩板水平切割成多个两端半圆形中部长方体薄岩板,切割完成后,把所得两端半圆形中部长方体薄岩板与支撑剂依次铺设于导流室36内的上盖板、下盖板之间,其中与导流室36接触部分用硅胶密封;According to the required number of layers, horizontally cut the cuboid rock slabs with semicircular middle ends into several thin rock slabs with semicircular middle cuboids at both ends. The proppant is sequentially laid between the upper cover plate and the lower cover plate in the diversion chamber 36, and the part in contact with the diversion chamber 36 is sealed with silica gel;
当裂缝形态为曲折裂缝时,其形成过程为:When the fracture form is a zigzag fracture, the formation process is as follows:
取地层或同层位露头的天然岩石,先切割成与导流室36尺寸相匹配的两端半圆形中部长方体岩板;Take the natural rock outcropped in the stratum or the same stratum, and first cut it into cuboid slabs with semicircular ends and middle cuboids matching the size of the diversion chamber 36;
根据所需的角度、岩桥长度和裂缝长度,将两端半圆形中部长方体岩板切割成多个一端半圆形长方体岩板、长方体岩板以及梯形岩板,切割完成后,把所得各种岩板与支撑剂依次铺设于导流室36内的上盖板、下盖板之间,,其中与导流室36接触部分用硅胶密封;According to the required angle, rock bridge length and crack length, the cuboid rock slabs in the middle of the semicircle at both ends are cut into multiple cuboid rock slabs with one end semicircle, cuboid rock slabs and trapezoidal rock slabs. The rock slab and proppant are sequentially laid between the upper cover plate and the lower cover plate in the diversion chamber 36, wherein the part in contact with the diversion chamber 36 is sealed with silica gel;
当裂缝形态为缝网裂缝时,其形成过程为:When the fracture form is a fracture network, the formation process is as follows:
取地层或同层位露头的天然岩石,先切割成与导流室36尺寸相匹配的两端半圆形中部长方体岩板;Take the natural rock outcropped in the stratum or the same stratum, and first cut it into cuboid slabs with semicircular ends and middle cuboids matching the size of the diversion chamber 36;
根据所需裂缝长度和数量,将两端半圆形中部长方体岩板切割成多个一端半圆形长方体岩板和长方体岩板,切割完成后,把所得岩板与支撑剂依次铺设于导流室36内的上盖板、下盖板之间,其中与导流室36接触部分用硅胶密封。According to the required length and quantity of cracks, cut the cuboid slabs with semicircular ends at both ends into multiple cuboid slabs with semicircular ends at one end and cuboid slabs. Between the upper cover plate and the lower cover plate in the chamber 36, the part in contact with the diversion chamber 36 is sealed with silica gel.
与现有技术相比,本实用新型能够根据需要选择支路分别利用常规水力压裂液、纯CO2压裂液、改进的CO2压裂液(添加有化学试剂)测试裂缝导流能力。Compared with the prior art, the utility model can select branches according to needs to test the fracture conductivity by using conventional hydraulic fracturing fluid, pure CO 2 fracturing fluid, and improved CO 2 fracturing fluid (added with chemical reagents).
附图说明Description of drawings
图1为本实用新型岩样分层裂缝形态示意图。Fig. 1 is a schematic diagram of the rock sample layered crack morphology of the utility model.
图2为本实用新型岩样曲折裂缝形态示意图。Fig. 2 is a schematic diagram of the rock sample tortuous fracture shape of the utility model.
图3为本实用新型岩样缝网裂缝形态示意图。Fig. 3 is a schematic diagram of the crack morphology of the rock sample fracture network of the utility model.
图4为本实用新型结构示意图。Fig. 4 is a structural schematic diagram of the utility model.
图5是本实用新型中小型活塞容器、大型活塞容器的具体结构示意图,它们结构相同,尺寸不同。Fig. 5 is a specific structural schematic view of the small and medium-sized piston container and the large piston container of the utility model, which have the same structure but different sizes.
具体实施方式detailed description
下面结合附图和实施例详细说明本实用新型的实施方式。The implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and examples.
如图1、图2和图3所示,本实用新型设计岩样的复杂裂缝形态包括分层裂缝、曲折裂缝和缝网裂缝形态。As shown in Fig. 1, Fig. 2 and Fig. 3, the complex fracture patterns of rock samples designed by the utility model include layered fractures, tortuous fractures and fracture network fracture patterns.
如图4所示,本实用新型一种多功能裂缝导流能力测试系统,包括一号气瓶1、二号气瓶2、一号阀3、二号阀4、过滤器5、流量计6、低温浴槽7、一号温度传感器8、一号泵9、一号安全阀10、一号单向阀11、一号天平12、小型盛水容器13、三号阀14、二号泵15、小型活塞容器16、二号安全阀17、二号单向阀18、搅拌容器19、一号加热器20、二号温度传感器21、一号压力表22、四号阀23、二号天平24、大型盛水容器25、五号阀26、三号泵27、大型活塞容器28、三号安全阀29、三号单向阀30、二号加热器31、三号温度传感器32、二号压力表33、六号阀34、四号温度传感器35、导流室36以及岩样37。As shown in Figure 4, a multi-functional fracture conductivity testing system of the present invention includes a No. 1 gas cylinder 1, a No. 2 gas cylinder 2, a No. 1 valve 3, a No. 2 valve 4, a filter 5, and a flow meter 6 , low temperature bath 7, No. 1 temperature sensor 8, No. 1 pump 9, No. 1 safety valve 10, No. 1 one-way valve 11, No. 1 balance 12, small water container 13, No. 3 valve 14, No. 2 pump 15, Small piston container 16, No. 2 safety valve 17, No. 2 one-way valve 18, stirring container 19, No. 1 heater 20, No. 2 temperature sensor 21, No. 1 pressure gauge 22, No. 4 valve 23, No. 2 balance 24, Large water container 25, No. 5 valve 26, No. 3 pump 27, large piston container 28, No. 3 safety valve 29, No. 3 check valve 30, No. 2 heater 31, No. 3 temperature sensor 32, and No. 2 pressure gauge 33. No. 6 valve 34, No. 4 temperature sensor 35, diversion chamber 36 and rock sample 37.
一号气瓶1、二号气瓶2分别通过一号阀3、二号阀4与过滤器5的入口连接;过滤器5的出口通过管道依次与流量计6、低温浴槽7、一号温度传感器8、一号泵9、一号安全阀10、一号单向阀11相连接;一号天平12与小型盛水容器13通过平面相接触;小型盛水容器13通过管道依次与三号阀14、二号泵15、小型活塞容器16、二号安全阀17、二号单向阀18相连接;搅拌容器19通过管道分别与一号单向阀11、二号单向阀18、一号加热器20相连接;一号加热器20通过管道依次与二号温度传感器21、一号压力表22、四号阀23相连接;二号天平24与大型盛水容器25通过平面相接触;大型盛水容器25通过管道依次与五号阀26、三号泵27、大型活塞容器28、三号安全阀29、三号单向阀30、二号加热器31、三号温度传感器32、二号压力表33、六号阀34相连接;四号阀23所代表的支路或六号阀34所代表的支路通过管道与四号温度传感器35相连接;四号温度传感器35通过管道与导流室36相连接;岩样37放置于导流室36内,且两者紧密接触。No. 1 gas cylinder 1 and No. 2 gas cylinder 2 are respectively connected to the inlet of filter 5 through No. 1 valve 3 and No. 2 valve 4; the outlet of filter 5 is connected to flow meter 6, low temperature bath 7 and No. The sensor 8, the No. 1 pump 9, the No. 1 safety valve 10, and the No. 1 one-way valve 11 are connected; the No. 1 balance 12 is in contact with the small water container 13 through a plane; the small water container 13 is connected to the No. 14. The No. 2 pump 15, the small piston container 16, the No. 2 safety valve 17, and the No. 2 check valve 18 are connected; The heaters 20 are connected; the No. 1 heater 20 is connected with the No. 2 temperature sensor 21, the No. 1 pressure gauge 22, and the No. 4 valve 23 through pipelines; the No. 2 balance 24 is in contact with the large water container 25 through a plane; The water container 25 is connected with No. 5 valve 26, No. 3 pump 27, large piston container 28, No. 3 safety valve 29, No. 3 check valve 30, No. 2 heater 31, No. 3 temperature sensor 32, and No. 2 through pipeline successively. Pressure gauge 33 and No. 6 valve 34 are connected; the branch represented by No. 4 valve 23 or the branch represented by No. 6 valve 34 is connected with No. 4 temperature sensor 35 through the pipeline; No. 4 temperature sensor 35 is connected with the guide through the pipeline. The flow chamber 36 is connected; the rock sample 37 is placed in the flow chamber 36, and the two are in close contact.
如图5所示,小型活塞容器16和大型活塞容器28均由水槽40、活塞41、压裂液槽39组成,其中水槽40在下方,压裂液槽39在上方,活塞41位于水槽40和压裂液槽39之间。小型活塞容器16和大型活塞容器28是为了防止直接输送化学试剂、水力压裂液对泵造成损害,而采用清水推动压裂液槽39中的化学试剂、水力压裂进行输送。As shown in Figure 5, both the small piston container 16 and the large piston container 28 are composed of a water tank 40, a piston 41, and a fracturing fluid tank 39, wherein the water tank 40 is below, the fracturing fluid tank 39 is above, and the piston 41 is located between the water tank 40 and the fracturing fluid tank 39. Between the fracturing fluid tanks 39. The small piston container 16 and the large piston container 28 are used to push the chemical reagents and hydraulic fracturing in the fracturing fluid tank 39 to be transported in order to prevent the pump from being directly transported by chemical reagents and hydraulic fracturing fluid.
取地层或同层位露头的天然岩石加工成岩样37,加工时,可根据需要先切割成与导流室尺寸相匹配的两端半圆形中部长方体岩板(为了满足API导流室两端形状为圆形的要求),而后根据需要设计的如图1-图3所示的复杂裂缝形态(分层裂缝、曲折裂缝、缝网裂缝),将上述两端半圆形中部长方体岩板进行横向与纵向切割,切割成需要设计裂缝形态的两端半圆形中部长方体岩板、长方体岩板、梯形岩板等,进而通过铺设支撑剂而设计成不同形态的复杂裂缝。The natural rock outcropped in the stratum or the same stratum is processed into rock sample 37. During processing, it can be cut into cuboid rock slabs with semicircles at both ends matching the size of the diversion chamber (in order to meet the API diversion chamber at both ends). The shape is circular), and then according to the complex fracture shapes (layered cracks, tortuous cracks, and crack network cracks) as shown in Figure 1-3, the cuboid rock slabs in the middle of the semicircle at both ends are processed. Horizontal and longitudinal cutting, cutting into semicircular middle cuboid rock slabs, cuboid rock slabs, trapezoidal rock slabs, etc. that need to design crack shapes, and then design complex cracks of different shapes by laying proppant.
形成复杂形态裂缝的具体操作过程中,(1)当裂缝形态为分层裂缝时,可将天然岩石先加工成两端半圆形中部长方体岩板,而后再根据需要设计的层数(如2层或3层,示意图为2层,但可根据需要设计成多层)将两端半圆形中部长方体岩板切割成多个两端半圆形中部长方体薄岩板,切割完成后,把两端半圆形中部长方体薄岩板与支撑剂依次铺设于导流室内的上盖板、下盖板之间,且岩板与导流室接触部分用硅胶密封;(2)当裂缝形态为曲折裂缝时,可将天然岩石先加工成两端半圆形中部长方体岩板,而后再根据需要设计的角度、岩桥长度、裂缝长度等将两端半圆形中部长方体岩板切割成多个一端半圆形长方体岩板、长方体岩板、梯形岩板等,切割完成后,把上述岩板与支撑剂依次铺设于导流室内的上盖板、下盖板之间,且岩板与导流室接触部分用硅胶密封;(3)当裂缝形态为缝网裂缝时,可将天然岩石先加工成两端半圆形中部长方体岩板,而后再根据需要设计的裂缝长度、数量等将两端半圆形中部长方体岩板切割成多个一端半圆形长方体岩板、长方体岩板等,切割完成后,把上述岩板与支撑剂依次铺设于导流室内的上盖板、下盖板之间,且岩板与导流室接触部分用硅胶密封。在铺设进而形成复杂形态裂缝后,利用液压千斤顶对导流室上盖板、下盖板施加压力。In the specific operation process of forming complex fractures, (1) when the fracture form is a layered fracture, the natural rock can be processed into a cuboid rock slab with semicircular ends at both ends, and then the number of layers designed according to the needs (such as 2 layer or 3 layers, the schematic diagram is 2 layers, but it can be designed as multi-layer according to the needs) cut the cuboid rock slab with semicircle at both ends into a plurality of cuboid thin rock slabs with semicircle at both ends, after cutting, cut the two Thin rock slabs with semicircular ends and cuboid in the middle and proppant are laid sequentially between the upper cover plate and the lower cover plate in the diversion chamber, and the contact part between the rock slab and the diversion chamber is sealed with silica gel; (2) when the crack shape is zigzag When there are cracks, the natural rock can be processed into semicircular middle cuboid slabs at both ends first, and then the semicircular middle cuboid slabs at both ends can be cut into multiple one ends according to the desired angle, rock bridge length, crack length, etc. Semicircular cuboid rock slabs, rectangular parallelepiped rock slabs, trapezoidal rock slabs, etc., after cutting, lay the above rock slabs and proppant between the upper cover and the lower cover in the diversion chamber in sequence, and the rock slabs and the diversion The contact part of the chamber is sealed with silica gel; (3) When the crack form is a fracture network crack, the natural rock can be processed into a semicircular cuboid slab in the middle at both ends, and then the length and quantity of the cracks at both ends are designed according to the needs. The semicircular middle cuboid rock slab is cut into multiple one-end semicircular cuboid rock slabs, cuboid rock slabs, etc. After the cutting is completed, the above rock slabs and proppant are laid sequentially between the upper cover plate and the lower cover plate in the diversion chamber. Between, and the contact part between the rock plate and the diversion chamber is sealed with silica gel. After laying and forming complex cracks, hydraulic jacks are used to exert pressure on the upper and lower cover plates of the diversion chamber.
铺设进而形成复杂形态裂缝并对裂缝施加压力后,将导流室36与CO2压裂液支路或常规水力压裂液支路相连,以评价裂缝对不同压裂液与支撑剂的导流能力。After laying and forming complex fractures and applying pressure to the fractures, the diversion chamber 36 is connected to the CO 2 fracturing fluid branch or the conventional hydraulic fracturing fluid branch to evaluate the diversion of the fracture to different fracturing fluids and proppants ability.
CO2压裂液支路工作测试裂缝导流能力时,将一号阀3、二号阀4、一号泵9、三号阀14、二号泵15、四号阀23处于打开状态,一号气瓶1、二号气瓶2中的CO2分别通过一号阀3、二号阀4进入过滤器5,经过滤器5过滤后依次流经流量计6、低温浴槽7、一号温度传感器8、一号泵9、一号安全阀10、一号单向阀11;同时一号天平12用来测量小型盛水容器13中水的质量,小型盛水容器13中的水通过管道流经三号阀14、二号泵15而后进入小型活塞容器16的下部,通过小型活塞容器16中的活塞运动而使容器上部的化学试剂流经二号安全阀17、二号单向阀18,而后在搅拌容器19与流经一号单向阀11的CO2相混合,待混合搅拌均匀后进入一号加热器20进行加热处理,然后通过管道依次流经二号温度传感器21、一号压力表22、四号阀23、四号温度传感器35而进入导流室36,在导流室36内测试岩样37中裂缝的导流能力;上述过程中,实时读取一号温度传感器8、二号温度传感器21、四号温度传感器35、一号压力表22中的监测数据;实时采集导流室36上安装的压力传感器、差压传感器、温度传感器、位移传感器等的数据,以便于随后计算导流能力,在具体计算导流能力时,等效裂缝宽度由原来导流室的高度、岩板尺寸、支撑剂体积、位移传感器上获取的数据等经过适当计算而求出;计算渗透率时,由于超临界CO2的密度、黏度对温度和压力敏感,而实验过程中温度、压力又随时间变化,所以达西定律和理想气体状态方程的渗透率公式已经不适用于超临界CO2渗透率的计算,为此,裂缝渗透率由梁卫国等给出的渗透率公式通过流量、面积等参数经过标准换算而求出,渗透率计算公式的原理详见文献(梁卫国,张倍宁,韩俊杰,等.超临界CO2驱替煤层CH4装置及试验研究[J].煤炭学报,2014,39(8):1511-1520);最后,等效裂缝宽度与渗透率相乘便可求出裂缝导流能力。When the CO2 fracturing fluid branch works to test the fracture conductivity, the No. 1 valve 3, the No. 2 valve 4, the No. 1 pump 9, the No. 3 valve 14, the No. 2 pump 15, and the No. The CO2 in the No. 1 gas cylinder and the No. 2 gas cylinder 2 enters the filter 5 through the No. 1 valve 3 and No. 2 valve 4 respectively, and after being filtered by the filter 5, it flows through the flow meter 6, the low temperature bath 7, and the No. 1 temperature sensor in sequence 8. No. 1 pump 9, No. 1 safety valve 10, and No. 1 one-way valve 11; at the same time, No. 1 balance 12 is used to measure the quality of water in the small water container 13, and the water in the small water container 13 flows through the pipeline. No. three valve 14, No. two pump 15 then enter the bottom of small piston container 16, and the chemical reagent on the top of the container flows through No. two safety valve 17, No. two one-way valve 18 by the piston movement in small piston container 16, and then In the stirring container 19, it is mixed with the CO2 flowing through the No. 1 check valve 11. After being mixed and stirred evenly, it enters the No. 1 heater 20 for heat treatment, and then flows through the No. 2 temperature sensor 21 and the No. 1 pressure gauge in turn through the pipeline. 22, No. 4 valve 23, No. 4 temperature sensor 35 and enter diversion chamber 36, in diversion chamber 36, test the flow-conducting ability of crack in rock sample 37; No. temperature sensor 21, No. 4 temperature sensor 35, and No. 1 pressure gauge 22 monitoring data; real-time collection of data on the pressure sensor, differential pressure sensor, temperature sensor, displacement sensor, etc. installed on the diversion chamber 36, so as to facilitate subsequent calculations Conductivity, when specifically calculating the conductivity, the equivalent fracture width is obtained through proper calculation from the height of the original diversion chamber, slab size, proppant volume, and data obtained from the displacement sensor; when calculating the permeability , because the density and viscosity of supercritical CO 2 are sensitive to temperature and pressure, and the temperature and pressure change with time during the experiment, so Darcy's law and the permeability formula of the ideal gas state equation are no longer applicable to supercritical CO 2 permeation For this reason, the fracture permeability is obtained by the permeability formula given by Liang Weiguo et al. through the standard conversion of parameters such as flow rate and area. The principle of the permeability calculation formula is detailed in the literature (Liang Weiguo, Zhang Beining, Han Junjie , et al. Supercritical CO 2 flooding coal seam CH4 device and experimental research [J]. Coal Journal, 2014, 39(8): 1511-1520); finally, the fracture width can be calculated by multiplying the equivalent fracture width and permeability diversion capacity.
具体计算公式如下:The specific calculation formula is as follows:
(kw)f=kf×wf(1)(kw) f =k f ×w f (1)
式中:(kw)f—裂缝导流能力;kf—裂缝渗透率;wf—有效裂缝宽度;Qm—质量流量;L—岩样长度;μT,P—在实验温度T与压力P条件下的超临界CO2的黏度;A—岩样横截面积;ρT,P—在实验温度T与压力P条件下的超临界CO2的密度;P1—入口压力;P2—出口压力;V—实际裂缝总体积;S—导流室横截面积。In the formula: (kw) f —fracture conductivity; k f —fracture permeability; w f —effective fracture width; Q m —mass flow rate; L —rock sample length; Viscosity of supercritical CO 2 under P condition; A—cross-sectional area of rock sample; ρ T,P —density of supercritical CO 2 under experimental temperature T and pressure P; P 1 —inlet pressure; P 2 — Outlet pressure; V—the total volume of the actual fracture; S—the cross-sectional area of the diversion chamber.
常规水力压裂液支路工作测试裂缝导流能力时,将五号阀26、三号泵27、六号阀34处于打开状态,同时二号天平24用来测量大型盛水容器25中水的质量,大型盛水容器25中的水通过管道流经五号阀26、三号泵27而后进入大型活塞容器28的下部,通过大型活塞容器28中的活塞运动而使容器上部的水力压裂液流经三号安全阀29、三号单向阀30,然后进入二号加热器31进行加热处理,然后通过管道依次流经三号温度传感器32、二号压力表33、六号阀34、四号温度传感器35而进入导流室36,在导流室36内测试岩样37中裂缝的导流能力;上述过程中,实时读取三号温度传感器32、二号压力表33、四号温度传感器35中的监测数据;实时采集导流室36上安装的压力传感器、差压传感器、温度传感器、位移传感器等的数据,以便于随后计算导流能力,在具体计算导流能力时,等效裂缝宽度由原来导流室的高度、岩板尺寸、支撑剂体积、位移传感器上获取的数据等经过适当计算而求出;裂缝渗透率由达西定律通过流量、面积等参数经过标准换算而求出;最后,等效裂缝宽度与渗透率相乘便可求出裂缝导流能力。When the conventional hydraulic fracturing fluid branch works to test the fracture conductivity, the No. 5 valve 26, the No. 3 pump 27, and the No. 6 valve 34 are in the open state, and the No. 2 balance 24 is used to measure the volume of water in the large water container 25. Quality, the water in the large water container 25 flows through the pipeline through No. 5 valve 26 and No. 3 pump 27 and then enters the bottom of the large piston container 28, and the hydraulic fracturing fluid in the upper part of the container is moved by the piston movement in the large piston container 28. Flow through No. 3 safety valve 29, No. 3 one-way valve 30, then enter No. 2 heater 31 for heat treatment, and then flow through No. 3 temperature sensor 32, No. 2 pressure gauge 33, No. 6 valve 34, No. 4 No. temperature sensor 35 enters the diversion chamber 36, and tests the flow conductivity of the cracks in the rock sample 37 in the diversion chamber 36; Monitoring data in the sensor 35; real-time collection of data on the pressure sensor, differential pressure sensor, temperature sensor, displacement sensor, etc. The fracture width is calculated from the height of the original diversion chamber, the size of the slab, the volume of the proppant, and the data obtained from the displacement sensor, etc.; the fracture permeability is calculated from Darcy's law through standard conversion of parameters such as flow rate and area. Finally, the fracture conductivity can be obtained by multiplying the equivalent fracture width by the permeability.
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