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CN205023789U - Electrical winch brake mechanism - Google Patents

Electrical winch brake mechanism Download PDF

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Publication number
CN205023789U
CN205023789U CN201520744967.0U CN201520744967U CN205023789U CN 205023789 U CN205023789 U CN 205023789U CN 201520744967 U CN201520744967 U CN 201520744967U CN 205023789 U CN205023789 U CN 205023789U
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CN
China
Prior art keywords
brake
friction pair
cover plate
rotating disc
ratchet
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CN201520744967.0U
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Chinese (zh)
Inventor
谢玉枝
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NINGBO JIEWANG ELECTRICAL AND MECHANICAL CO Ltd
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NINGBO JIEWANG ELECTRICAL AND MECHANICAL CO Ltd
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Priority to CN201520744967.0U priority Critical patent/CN205023789U/en
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Abstract

The utility model discloses an electrical winch brake mechanism relates to a mechanical brake device, and its structure comprises vice, rotary disk of action wheel, brake tooth axle, the ratchet cover plate, friction and worm etc. And this ratchet cover plate has rather than action complex pawl, is equipped with the brake block on the vice terminal surface of the adjacent friction of the ratchet cover plate, and the vice tooth post meshing through extending of friction is rotated in order to drive in the gear internal spline of spur gear, and rotary disk then fixed mounting is epaxial at the brake tooth, simultaneously, be equipped with the rotatory curved surface of installation in the other direction on the double -phase neighboring terminal face of rotary disk and tooth post respectively, through mutually supporting of rotatory curved surface realize the friction vice with rotary disk synchronous rotate or friction sub phase disrotatory carousel axial displacement top tightly on the brake block, the historical facts or anecdotes has appeared whole brake mechanism's normal rotation and skidding, electrical winch brake mechanism after the improvement have structural design simply, simple to operate, advantage such as brake part replacement is laborsaving, the use is reliable.

Description

Electric winch braking mechanism
Technical field
The utility model relates to the braking mechanism in a kind of mechanical equipment, specifically refers to electric winch braking mechanism.
Background technology
Electric winch is the small-sized weight-lifting equipment utilizing the mode of cylinder winding cable wire or chain to promote or draw weight, it both can be used alone, also can be used as lifting, build the road and constituent elements in the machinery such as mine hoisting, the material lifting or put down being widely used in building, hydraulic engineering, forestry, mine, harbour etc. because having the advantage such as simple to operate, wiring amount is large, dislocation is convenient is dragged, also can be used for the disaster relief of helping meet an urgent need, as just close by electric winch when accident automobile or other object are away from wrecking equipment; Simultaneously, because electric winch carries out work by cylinder folding and unfolding cable wire or chain, in order to avoid object dilatory in angled situation, or there is the emergency situation that cable wire ruptures suddenly, therefore in electric winch, also can braking mechanism be set, to promote the safety in utilization of electric winch.
The structure design of current electric winch braking mechanism is more, as " dynamic winch brake structure " that disclosed Taiwan Patent number is TW456373, its technical scheme disclosed mainly sets up Compress Spring in electric winch, drive projection, brake spring, passive projection, the components such as brake mount, and the dilatory operation performing electric winch is inside contracted by the footpath degree of brake spring, or come to be formed friction resistance and self-actuating brake between brake mount inwall by the footpath degree expansion of brake spring, the operational process of this braking mechanism and brake process are all realized by the footpath degree change of brake spring, therefore it is higher for the requirements for quality of brake spring, in manufacturing process, dependence is larger, and structure design is comparatively complicated, the braking force of brake spring is easily caused to be restricted, the replacing of brake spring is also very inconvenient, meanwhile, along with the continuous expansion in electric winch market, a lot of user also urgently wishes that manufacturer can release the braking mechanism with different structure more, with satisfied use needs.
Summary of the invention
Technical problem to be solved in the utility model is to overcome the defect of prior art and provides that a kind of structure design is simple, easy for installation, brake part changes laborsaving, service-strong electric winch braking mechanism.
Technical matters of the present utility model is achieved through the following technical solutions:
A kind of electric winch braking mechanism, comprises driving wheel, brake tooth axle and worm screw; Described brake tooth axle is provided with the spur gear of gear Inner spline movable set, this spur gear is meshed with described driving wheel and is used as power and transmits, described worm screw is provided with the transmission gear be in transmission connection, this transmission gear is meshed with described brake tooth axle and is used as power and transmits, and described brake tooth axle is provided with the ratchet cover plate, friction pair and the rotating disc that are set with successively; Be provided with the ratchet of supporting installation outside the described ratchet cover plate, in the end face of the adjacent friction pair of the ratchet cover plate, be provided with hard-wired brake facing; Be provided with the brake spring of mutual pushing tow between described friction pair and the ratchet cover plate, friction pair also has the tooth post that concentric extends, this tooth post is engaged in the gear Inner spline of described spur gear; Described rotating disc is fixedly mounted on brake tooth axle; Two adjacent faces of described rotating disc and tooth post are respectively equipped with surface of revolution, surface of revolution between this rotating disc and tooth post forms action by spur gear drives the positive and negative rotation of friction pair and coordinates, and makes friction pair move axially with rotating disc synchronous axial system or the relative rotating disc of friction pair and hold out against on brake facing.
Described friction pair and rotating disc synchronous axial system, this ratchet and the ratchet cover plate are separated; The relative rotating disc of described friction pair moves axially and holds out against on brake facing, and this ratchet holds out against on the ratchet cover plate.
Surface of revolution on two adjacent faces of described rotating disc and tooth post all refers to the rotation slope with lowest part and highest point, and the rotation slope on described rotating disc and tooth post is the installation relation of opposite spin.
Described friction pair and brake facing are the matching relationship of the conical surface and taper hole.
The end face that the described ratchet cover plate is adjacent with friction pair is provided with mounting groove, and described brake facing is cyclic structure, and this brake facing is fixedly inlaid in described mounting groove.
The described ratchet cover plate and the adjacent face of friction pair are respectively equipped with the spring groove making pushing installation for described brake spring two ends.
Described brake tooth axle is provided with the locating bush that adjacent ratchet dish is arranged, and this locating bush is fixedly mounted on brake tooth axle.
Compared with prior art, the utility model mainly sets up the ratchet cover plate, friction pair and rotating disc on brake tooth axle, this ratchet cover plate have coordinate with its action ratchet, the adjacent friction pair of the ratchet cover plate end face on be also provided with brake facing, friction pair is engaged on to be driven rotation in the gear Inner spline of spur gear by the tooth post extended, and rotating disc is then fixedly mounted on brake tooth axle; Simultaneously, two adjacent faces of rotating disc and tooth post are respectively equipped with the surface of revolution that reversing sense is installed, being moved axially by the cooperatively interact synchronous axial system that realizes friction pair and rotating disc or the relative rotating disc of friction pair of surface of revolution holds out against on brake facing, therefore achieve normal rotation and the drag of whole braking mechanism, the electric winch braking mechanism after improvement has that structure design is simple, easy for installation, brake part change laborsaving, use the advantages such as reliable.
Accompanying drawing explanation
Fig. 1 is sectional structure schematic diagram of the present utility model.
Fig. 2 is the perspective exploded view of one of them line of vision of the utility model.
Fig. 3 is the perspective exploded view of another line of vision of the utility model.
Fig. 4 is the structural representation that the utility model is in normal rotation state.
Fig. 5 is the utility model structural representation that ratchet matches with the ratchet cover plate when being in normal rotation state.
Fig. 6 is the structural representation that the utility model is in drag state.
Fig. 7 is the utility model structural representation that ratchet matches with the ratchet cover plate when being in drag state.
Detailed description of the invention
To elaborate again to the utility model embodiment by above-mentioned accompanying drawing below.
As shown in Fig. 1 ~ Fig. 7,1. motor, 2. rotating disc, 3. driving wheel, 4. friction pair, 41. tooth posts, the 5. ratchet cover plate, 51. mounting grooves, 6. brake tooth axle, 7. locating bush, 8. brake spring, 9. spur gear, 91. gear Inner splines, 10. brake facing, 11. transmission gears, 12. cylinders, 13. worm screws, 14. locating dowel pins, 15. pins, 16. spring grooves, 17. surface of revolutions, 18. highest points, 19. ratchets, 20. torsion springs.
Electric winch braking mechanism, as shown in Fig. 1 ~ Fig. 3, relate to one dilatory object under electric winch carries out there is angle case, or when there is the emergency situation that cable wire ruptures suddenly, drag can be carried out in time to promote the brake gear of electric winch use safety, the two ends that its structure mainly comprises the driving wheel 3 be set in parallel in electric winch, brake tooth axle 6 and worm screw 13, three rooted tooth axle are equipped with bearing and rotate supporting.
Described driving wheel 3 one end is connected with the motor 1 be fixedly mounted on outside electric winch housing, therefore for transmitting the power that motor 1 inputs; Described worm screw 13 is that this worm screw 13 one end is provided with the transmission gear 11 be in transmission connection, and this transmission gear is engaged on again on brake tooth axle 6, therefore the rotational of brake tooth axle drives worm screw 13 to make synchronous axial system for driving cylinder 12 to reel the output block of cable wire.
According to being from top to bottom provided with the locating bush 7, the ratchet cover plate 5, friction pair 4 and the rotating disc 2 that are set with and install shown in Fig. 1 successively on described brake tooth axle 6, also be provided with the spur gear 9 of gear Inner spline 91 movable set, this spur gear is engaged on driving wheel 3, and drives rotation by driving wheel.
Wherein, locating bush 7 is fixedly mounted on brake tooth axle 6 by locating dowel pin 14, and for the installation site of positioning ratchet wheel dish 5 on brake tooth axle 6.
The ratchet cover plate 5 movable set is on brake tooth axle 6, flexible rotating can be made on brake tooth axle, that the outside of the ratchet cover plate 5 is provided with supporting installation, that turning effort is provided by torsion spring 20 ratchet 19, this ratchet carries out engaging with the unidirectional ratchet on the ratchet cover plate 5 outer circumference surface and holds out against or depart from engagement, thus forms corresponding action and coordinate; The lower surface of the adjacent friction pair 4 of the ratchet cover plate 5 is provided with mounting groove 51, in being fixedly inlaid in by the brake facing 10 of a cyclic structure by many pins 15 in this mounting groove.
Friction pair 4 is also movable set on brake tooth axle 6, is set to the matching relationship of the conical surface and taper hole between the peripheral and brake facing 10 in the upper surface of this friction pair 4 adjacent ratchet dish 5, and namely friction pair 4 is close to brake facing 10 and just can be realized drag; The brake spring 8 of mutual pushing tow is also provided with between described friction pair 4 and the ratchet cover plate 5, in the two ends spring groove 16 that pushing installation is preset on the ratchet cover plate 5 with the adjacent face of friction pair 4 respectively of this brake spring, under normality, by the pushing tow of brake spring 8, the ratchet cover plate 5 and friction pair 4 are in mutually away from state; Described friction pair 4 lower surface is provided with the tooth post 41 that concentric extends, and this tooth post is engaged in the gear Inner spline 91 of spur gear 9, therefore the rotation of spur gear 9 can drive tooth post 41, friction pair 1 makes synchronous axial system.
Described rotating disc 2 is fixedly mounted on brake tooth axle 6 by locating dowel pin 14, the upper surface of the adjacent friction pair 4 of this rotating disc 2 is stretched in the gear Inner spline 91 of spur gear 9, but there is no meshing relation with this gear Inner spline 91, namely the rotation of spur gear 9 can not be rotated by driven rotary dish 2; Described rotating disc 2 upper surface and tooth post 41 lower surface are respectively equipped with surface of revolution 17, this surface of revolution refers to the rotation slope with lowest part and highest point 18, rotating disc 2 upper surface and tooth post 41 lower surface of the present embodiment are equipped with two surface of revolutions 17, and two surface of revolutions 17 join end to end in the circle shape design of 360 degree; Simultaneously, rotation slope on rotating disc 2 and tooth post 41 is the installation relation of opposite spin, when surface of revolution 17 between rotating disc 2 and tooth post 41 drives friction pair 4 to do positive and negative rotation by spur gear 9, just can form action to coordinate, and friction pair 4 rotating disc 2 relative to rotating disc 2 synchronous axial system or friction pair 4 is moved axially and overcomes brake spring 8 and hold out against on brake facing 10.
Mode of operation of the present utility model is mainly divided into normal rotation state and drag state.
Cylinder 12 can be driven when normal rotation state refers to that electric winch starts to reel cable wire and normally drawing, promote or dilatory object, its specific works process is as Fig. 4, shown in Fig. 5, motor 1 input power drives driving wheel 3 to rotate, and then drive the spur gear 9 engaged with driving wheel to rotate counterclockwise, now friction pair 4 is also driven conter clockwise synchronous axial system, owing to being provided with the surface of revolution 17 that reversing sense is installed between friction pair 4 and rotating disc 2, the highest point 18 of these two surface of revolutions rotate counterclockwise under state by the pushing tow of brake spring 8 be mutually near, therefore friction pair 4 also can make synchronous axial system by driven rotary dish 2, and the power that friction pair 4 inputs just can pass through rotating disc 2 successively through brake tooth axle 6, transmission gear 11, worm screw 13 and drive cylinder 12 rotate forward winding cable wire, pushing tow mutual between friction pair 4 and brake facing 10 can depart from by the brake spring 8 under normal rotation state, therefore the rotation of friction pair 4 can not be subject to the restriction of brake facing 10, and ratchet 19 and the ratchet cover plate 5 are in disengaging engagement as shown in Figure 5.
Drag state refers to that electric winch is in order to avoid object dilatory in angled situation, or the safety control occurring the emergency situation that cable wire ruptures suddenly and make, its specific works process is as Fig. 6, shown in Fig. 7, when the cable wire on cylinder 12 is driven decline by weight, cylinder 12 reverses and drives worm screw 13 and the formation of brake tooth axle 6 to rotate clockwise, owing to being provided with the surface of revolution 17 that reversing sense is installed between friction pair 4 and rotating disc 2, the highest point 18 of these two surface of revolutions is mutually throw off rotating clockwise under state, and mutually can form climb mode between surface of revolution 17, and then overcome the thrust of brake spring 8 and pushing tow friction pair 4 relatively rotating disc 2 do axially to move up, thus cause friction pair 4 to be close on brake facing 10 being subject to limit rotation, and ratchet 19 and the ratchet cover plate 5 are in as shown in Figure 7 hold out against engagement and be subject to limit rotation, therefore finally serve the object of drag.

Claims (7)

1. an electric winch braking mechanism, comprises driving wheel (3), brake tooth axle (6) and worm screw (13); Described brake tooth axle (6) is provided with the spur gear (9) with gear Inner spline (91) movable set, this spur gear is meshed with described driving wheel (3) and is used as power and transmits, described worm screw (13) is provided with the transmission gear (11) be in transmission connection, this transmission gear is meshed with described brake tooth axle (6) and is used as power and transmits, and it is characterized in that:
A, described brake tooth axle (6) are provided with the ratchet cover plate (5), friction pair (4) and the rotating disc (2) that are set with successively; The described ratchet cover plate (5) outside is provided with the ratchet (19) of supporting installation, is provided with hard-wired brake facing (10) in the end face of the ratchet cover plate (5) adjacent friction pair (4); Be provided with the brake spring (8) of mutual pushing tow between described friction pair (4) and the ratchet cover plate (5), friction pair (4) also has the tooth post (41) that concentric extends, this tooth post is engaged in the gear Inner spline (91) of described spur gear (9); Described rotating disc (2) is fixedly mounted in brake tooth axle (6);
B, described rotating disc (2) and two adjacent faces of tooth post (41) are respectively equipped with surface of revolution (17), surface of revolution (17) between this rotating disc (2) and tooth post (41) forms action and coordinates by spur gear (9) drives the positive and negative rotation of friction pair (4), and makes friction pair (4) move axially with rotating disc (2) synchronous axial system or friction pair (4) relative rotating disc (2) and hold out against on brake facing (10).
2. electric winch braking mechanism according to claim 1, is characterized in that described friction pair (4) and rotating disc (2) synchronous axial system, and this ratchet (19) and the ratchet cover plate (5) are separated; Described friction pair (4) relatively rotating disc (2) moves axially and holds out against on brake facing (10), and this ratchet (19) holds out against on the ratchet cover plate (5).
3. electric winch braking mechanism according to claim 1 and 2, it is characterized in that the surface of revolution (17) on two adjacent faces of described rotating disc (2) and tooth post (41) all refers to the rotation slope with lowest part and highest point (18), the rotation slope on described rotating disc (2) and tooth post (41) is the installation relation of opposite spin.
4. electric winch braking mechanism according to claim 1 and 2, is characterized in that the matching relationship that described friction pair (4) and brake facing (10) are the conical surface and taper hole.
5. electric winch braking mechanism according to claim 1 and 2, it is characterized in that the end face that the described ratchet cover plate (5) is adjacent with friction pair (4) is provided with mounting groove (51), described brake facing (10) is cyclic structure, and this brake facing (10) is fixedly inlaid in described mounting groove (51).
6. electric winch braking mechanism according to claim 1 and 2, is characterized in that the described ratchet cover plate (5) is respectively equipped with the adjacent face of friction pair (4) spring groove (16) making pushing installation for described brake spring (8) two ends.
7. electric winch braking mechanism according to claim 1 and 2, it is characterized in that the locating bush (7) that described brake tooth axle (6) is provided with adjacent ratchet dish (5) and arranges, this locating bush is fixedly mounted in brake tooth axle (6).
CN201520744967.0U 2015-09-24 2015-09-24 Electrical winch brake mechanism Active CN205023789U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520744967.0U CN205023789U (en) 2015-09-24 2015-09-24 Electrical winch brake mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520744967.0U CN205023789U (en) 2015-09-24 2015-09-24 Electrical winch brake mechanism

Publications (1)

Publication Number Publication Date
CN205023789U true CN205023789U (en) 2016-02-10

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Application Number Title Priority Date Filing Date
CN201520744967.0U Active CN205023789U (en) 2015-09-24 2015-09-24 Electrical winch brake mechanism

Country Status (1)

Country Link
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109626239A (en) * 2018-12-08 2019-04-16 大连海英科技有限公司 Driving device and method for ocean engineering crane
CN113058172A (en) * 2021-04-19 2021-07-02 福建省特种设备检验研究院 A zipline long-distance rescue device and its use method
CN114174210A (en) * 2019-07-24 2022-03-11 哥伦布麦克金农工业产品有限公司 Crane with a movable crane

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109626239A (en) * 2018-12-08 2019-04-16 大连海英科技有限公司 Driving device and method for ocean engineering crane
CN114174210A (en) * 2019-07-24 2022-03-11 哥伦布麦克金农工业产品有限公司 Crane with a movable crane
US12006190B2 (en) 2019-07-24 2024-06-11 Columbus Mckinnon Industrial Products Gmbh Lifting gear
CN113058172A (en) * 2021-04-19 2021-07-02 福建省特种设备检验研究院 A zipline long-distance rescue device and its use method
CN113058172B (en) * 2021-04-19 2024-05-31 福建省特种设备检验研究院 Sliding rope remote rescue device and application method thereof

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