CN204988983U - Clad steel plate combines interface adhesive strength detection to use clad steel plate sample - Google Patents
Clad steel plate combines interface adhesive strength detection to use clad steel plate sample Download PDFInfo
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- CN204988983U CN204988983U CN201520455098.XU CN201520455098U CN204988983U CN 204988983 U CN204988983 U CN 204988983U CN 201520455098 U CN201520455098 U CN 201520455098U CN 204988983 U CN204988983 U CN 204988983U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 37
- 239000010959 steel Substances 0.000 title claims abstract description 37
- 238000001514 detection method Methods 0.000 title claims abstract description 15
- 239000000853 adhesive Substances 0.000 title abstract 4
- 230000001070 adhesive effect Effects 0.000 title abstract 4
- 238000005253 cladding Methods 0.000 claims 3
- 150000001875 compounds Chemical class 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 34
- 239000002131 composite material Substances 0.000 description 26
- 238000012360 testing method Methods 0.000 description 17
- 238000002360 preparation method Methods 0.000 description 7
- 238000009864 tensile test Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000012790 adhesive layer Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种与复合钢板结合界面粘接强度检测用夹具配套使用的复合钢板试样,属于复合钢板检测用具技术领域。 The utility model relates to a composite steel plate sample used in conjunction with a clamp for testing the bonding strength of a composite steel plate bond interface, and belongs to the technical field of composite steel plate testing equipment.
背景技术 Background technique
界面粘接强度是表征复合钢板结合界面在法向力作用下抗撕裂的能力,是评价复合钢板结合强度的一个重要指标。复合钢板界面粘接强度检测试样的长度为复合钢板的厚度,目前常规复合钢板的厚度仅有10mm左右,且复层厚度仅仅只有几毫米,用拉伸试验机是无法直接夹持检测试样进行拉伸试验的。国家标准GB-T6396推荐的复合钢板界面粘接强度检测方法为:制样时在复合钢板试样较厚的基层上,用机加工的方式钻打盲孔,盲孔的深度需大于基层厚度但又不能大于复合钢板的总厚度;检测时用圆柱形压头伸进试样盲孔施加法向压力直至复层脱落。由此可知,现有的检测方法制样繁杂,需要在试样上钻打盲孔,无法用线切割等精准的切割设备进行加工,只能用机床进行机械加工。而机械加工时,一方面震动及冲击较大,会对复合钢板的结合界面产生一定的影响,从而影响检测结果的准确性,不能真实的反映复合钢板结合界面抗法向撕裂的能力,如果复合钢板的基层与复层结合较差,甚至会在制样过程中就出现开裂而导致制样失败;另一方面机械加工的精度较低,加之复合钢板的复层厚度极薄,在制样过程中容易出现打穿试样或打不穿结合界面的情况,从而导致制样失败。其次,该方法检测精度低,且检测时需要压头伸入试样盲孔施加压力,使试样的环形受检区域均匀受力,而用机加工方法钻打在试样上的盲孔底部有一定的锥度,因此在检测时很难保证试样的环形受检区域均匀受力,必然会造成压力集中而影响检测结果的准确性。更为重要的是,对于厚度小于10mm的复合钢板,其复层厚度只有1mm左右,用现有方法根本无法实现制样及检测。因此,有必要对现有技术加以改进。 The interfacial bonding strength is the ability to characterize the tear resistance of the joint interface of the clad steel plate under the action of the normal force, and is an important index for evaluating the joint strength of the clad steel plate. The length of the test sample for the interface bonding strength of the composite steel plate is the thickness of the composite steel plate. At present, the thickness of the conventional composite steel plate is only about 10mm, and the thickness of the clad layer is only a few millimeters. It is impossible to directly clamp the test sample with a tensile testing machine. for tensile testing. The national standard GB-T6396 recommends the test method for the interface bonding strength of composite steel plates: when preparing samples, drill blind holes on the thicker base layer of the composite steel plate samples by machining. The depth of the blind holes must be greater than the thickness of the base layer but It cannot be greater than the total thickness of the clad steel plate; when testing, use a cylindrical indenter to extend into the blind hole of the sample to apply normal pressure until the clad layer falls off. It can be seen that the existing detection methods are complex in sample preparation, and blind holes need to be drilled on the sample, which cannot be processed by precise cutting equipment such as wire cutting, and can only be processed by machine tools. During mechanical processing, on the one hand, the vibration and impact are relatively large, which will have a certain impact on the bonding interface of the composite steel plate, thereby affecting the accuracy of the test results, and cannot truly reflect the ability of the bonding interface of the composite steel plate to resist normal tearing. The combination of the base layer and the clad layer of the clad steel plate is poor, and even cracks may appear during the sample preparation process, resulting in the failure of sample preparation; During the process, it is easy to break through the sample or fail to penetrate the bonding interface, which leads to the failure of sample preparation. Secondly, the detection accuracy of this method is low, and the indenter needs to be inserted into the blind hole of the sample to apply pressure during the detection, so that the circular tested area of the sample is evenly stressed, and the bottom of the blind hole on the sample is drilled by machining. There is a certain taper, so it is difficult to ensure that the annular tested area of the sample is evenly stressed during the test, which will inevitably cause pressure concentration and affect the accuracy of the test results. More importantly, for clad steel plates with a thickness of less than 10 mm, the thickness of the clad layer is only about 1 mm, and it is impossible to realize sample preparation and testing with existing methods. Therefore, it is necessary to improve the prior art.
发明内容 Contents of the invention
本实用新型的目的在于提供一种与复合钢板结合界面粘接强度检测用夹具配套使用的复合钢板试样,可准确检测复合钢板结合界面粘接强度。 The purpose of the utility model is to provide a composite steel plate sample used in conjunction with a fixture for testing the bonding strength of the bonding interface of the composite steel plate, which can accurately detect the bonding strength of the bonding interface of the composite steel plate.
本实用新型通过下列技术方案完成:一种与复合钢板结合界面粘接强度检测用夹具配套使用的复合钢板试样,包括复层、基层及粘结层,其特征在于复层设为矩形体,该矩形体通过粘结层与基层的锥台相连,基层的锥台与基层的矩形体为一体,以便检测时分别将矩形体的复层及矩形体的基层置于对应的上、下夹持柄的通槽中。 The utility model is completed through the following technical solutions: a composite steel plate sample used in conjunction with a fixture for testing the bonding strength of the composite steel plate interface, including a composite layer, a base layer and a bonding layer, and is characterized in that the composite layer is set as a rectangular body, The rectangular body is connected with the frustum of the base layer through the adhesive layer, and the frustum of the base layer is integrated with the rectangular body of the base layer, so that the multi-layer of the rectangular body and the base layer of the rectangular body are placed in the corresponding upper and lower clamping parts respectively during detection. in the slot of the handle.
所述锥台为矩形锥台,其上端小,下端大,上端通过粘结层与复层矩形体相连,下端与基层的矩形体连为一体,从而使复层与基层结合界面处的粘结层面积最小,进而在检测时只能从该粘结处断开,达到检测效果。 The frustum is a rectangular frustum with a small upper end and a larger lower end. The upper end is connected to the rectangular body of the multilayer through the bonding layer, and the lower end is connected to the rectangular body of the base layer, so that the bonding at the interface between the layer and the base layer The layer area is the smallest, and then it can only be disconnected from the bond during detection to achieve the detection effect.
所述复合钢板结合界面粘接强度检测用夹具,包括分别与拉伸试验机上、下夹头相配接的上、下两夹持柄,其中上、下两夹持柄相对的一端均设有通槽,通槽的槽底设有开口,该开口与通槽连通,以便上、下两夹持柄相对接后,将待测试样卡入上、下夹持柄对应的通槽中,即可进行检测。 The fixture for testing the bonding strength of the composite steel plate joint interface includes upper and lower clamping handles respectively matched with the upper and lower chucks of the tensile testing machine, wherein the opposite ends of the upper and lower clamping handles are provided with through holes. There is an opening at the bottom of the through groove, which is connected with the through groove, so that after the upper and lower clamping handles are connected, the sample to be tested is inserted into the corresponding through groove of the upper and lower clamping handles, that is, Can be tested.
所述通槽及通槽槽底的开口形成倒置的凸字形结构,以方便卡接试样。 The through groove and the opening at the bottom of the through groove form an inverted convex structure to facilitate clamping of the sample.
所述通槽与槽底开口之间的槽壁设为圆弧形,以增加槽壁强度,防止通槽在拉伸过程中变形。 The groove wall between the through groove and the groove bottom opening is set in an arc shape to increase the strength of the groove wall and prevent the through groove from being deformed during stretching.
所述夹持柄柄端外表面设有防滑凹凸面,以防止其在拉伸时打滑。 The outer surface of the handle end of the clamping handle is provided with an anti-slip concave-convex surface to prevent it from slipping when stretched.
本实用新型具有下列优点和效果:采用上述方案,不仅试样制样简单,直接机加工就能得到所需结构的试样,该试样夹持非常便捷,直接卡入上、下通槽中即可,不仅检测精度高,而且可准确地对复层与基层结合界面的粘结强度进行检测,从根本上解决了现有技术在进行复合钢板粘接强度检测时,制样困难、检测准确性低、薄规格复合钢板粘接强度无法检测的技术难题,实为一理想的复合钢板结合界面粘接强度检测用夹具,以及与之配套的试样。 The utility model has the following advantages and effects: adopting the above scheme, not only the sample preparation is simple, but also the sample with the required structure can be obtained by direct machining. That is, not only the detection accuracy is high, but also the bonding strength of the bonding interface between the composite layer and the base layer can be detected accurately, which fundamentally solves the difficulty in sample preparation and accurate detection in the prior art when testing the bond strength of composite steel plates It is an ideal fixture for testing the bonding strength of the bonded interface between composite steel plates and its matching samples.
附图说明 Description of drawings
图1为本实用新型之夹具主视图; Fig. 1 is the clamp front view of the utility model;
图2为图1的左视图; Fig. 2 is the left view of Fig. 1;
图3为本实用新型之试样结构图; Fig. 3 is the sample structural diagram of the utility model;
图4为图3的A-A断面图; Fig. 4 is the A-A sectional view of Fig. 3;
图5为本实用新型的夹具与试样组合后的检测结构图。 Fig. 5 is a detection structure diagram of the combination of the clamp and the sample of the present invention.
具体实施方式 detailed description
下面结合附图对本实用新型做进一步描述。 Below in conjunction with accompanying drawing, the utility model is further described.
本实用新型提供的与复合钢板结合界面粘接强度检测用夹具配套使用的复合钢板试样,包括复层、基层及粘结层,其中复层设为矩形体5,该矩形体5通过粘结层6与基层的锥台7相连,基层的锥台7与基层的矩形体8为一整体;所述锥台7为矩形锥台,其上端小,下端大,上端通过粘结层6与复层矩形体5相连,下端与基层的矩形体8连为一体,从而使复层与基层结合界面处的粘结层6面积最小,进而在检测时只能从该粘结层6处断开,达到检测效果,如图3、图4。 The composite steel plate sample provided by the utility model and used in conjunction with the fixture for testing the bonding strength of the composite steel plate interface includes a composite layer, a base layer and a bonding layer, wherein the composite layer is set as a rectangular body 5, and the rectangular body 5 is bonded Layer 6 is connected with the frustum 7 of the base layer, and the frustum 7 of the base layer is integrated with the rectangular body 8 of the base layer; The layered rectangular body 5 is connected, and the lower end is connected with the rectangular body 8 of the base layer as a whole, so that the area of the adhesive layer 6 at the joint interface between the compound layer and the base layer is minimized, and then it can only be disconnected from the adhesive layer 6 during detection. Achieve detection results, as shown in Figure 3 and Figure 4.
所述复合钢板结合界面粘接强度检测用夹具,包括分别与拉伸试验机上、下夹头相配接的上、下两夹持柄1,上、下两夹持柄1相对的一端均设有通槽2,通槽2的槽底设有开口4,该开口4与通槽2连通;所述通槽2及通槽2槽底的开口4形成倒置的凸字形结构,以方便卡接试样;所述通槽2与槽底开口4之间的槽壁3设为圆弧形,以增加槽壁强度,防止通槽在拉伸过程中变形;所述夹持柄1柄端外表面设有防滑凹凸面,以防止其在拉伸时打滑,如图1、图2。 The fixture for testing the bonding strength of the composite steel plate joint interface includes upper and lower two clamping handles 1 respectively matched with the upper and lower clamps of the tensile testing machine, and the opposite ends of the upper and lower two clamping handles 1 are provided with Through groove 2, the groove bottom of through groove 2 is provided with opening 4, and this opening 4 is communicated with through groove 2; Described through groove 2 and the opening 4 of the groove bottom of through groove 2 form an inverted convex-shaped structure, to facilitate clamping test sample; the groove wall 3 between the through groove 2 and the groove bottom opening 4 is set as an arc shape to increase the strength of the groove wall and prevent the through groove from being deformed in the stretching process; the outer surface of the handle end of the clamping handle 1 Anti-slip concave-convex surface is provided to prevent it from slipping when stretched, as shown in Figure 1 and Figure 2.
工作时:将上、下两夹持柄1的端部分别与拉伸试验机对应的上、下夹头相配接后,使上、下两夹持柄1相对的一端(带通槽2的一端)尽量靠近,之后将试样的复层矩形体5、基层矩形体8分别卡入上、下两夹持柄1相对的通槽2中,如图3,则在拉伸试验机工作状况下使上、下两夹持柄1分别向上、向下移动,使试样被拉伸,直至从粘结层6处断开,此时根据拉伸试验机记录的最大拉力F和锥台7上端面面积S,按下式计算得复合钢板界面粘接强度σ: When working: After matching the ends of the upper and lower clamping handles 1 with the corresponding upper and lower chucks of the tensile testing machine, make the opposite ends of the upper and lower clamping handles 1 (with the slot 2) One end) as close as possible, and then the multi-layered rectangular body 5 and the base layered rectangular body 8 of the sample are respectively snapped into the through grooves 2 opposite to the upper and lower clamping handles 1, as shown in Figure 3, then in the working condition of the tensile testing machine Move the upper and lower clamping handles 1 up and down respectively, so that the sample is stretched until it is disconnected from the adhesive layer 6. At this time, according to the maximum tensile force F recorded by the tensile testing machine and the cone 7 The area S of the upper end surface is calculated according to the following formula to obtain the interface bond strength σ of the clad steel plate:
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109883947A (en) * | 2019-01-31 | 2019-06-14 | 南京航空航天大学 | A kind of metal matrix composite material interface normal bonding strength testing device and method |
CN112326551A (en) * | 2020-11-13 | 2021-02-05 | 江苏省沙钢钢铁研究院有限公司 | A kind of test method for the properties of composite steel plate |
Families Citing this family (2)
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CN105486632A (en) * | 2015-12-28 | 2016-04-13 | 银邦金属复合材料股份有限公司 | Measuring method for bonding strength of metallic composite, sample and sample manufacturing method |
CN108318340A (en) * | 2018-03-13 | 2018-07-24 | 洛阳铜金属材料发展有限公司 | Composition metal part strength test method and tensile sample and tensile connector |
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2014
- 2014-12-26 CN CN201520455098.XU patent/CN204988983U/en not_active Expired - Lifetime
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109883947A (en) * | 2019-01-31 | 2019-06-14 | 南京航空航天大学 | A kind of metal matrix composite material interface normal bonding strength testing device and method |
CN109883947B (en) * | 2019-01-31 | 2024-04-12 | 南京航空航天大学 | Device and method for testing normal bonding strength of metal matrix composite interface |
CN112326551A (en) * | 2020-11-13 | 2021-02-05 | 江苏省沙钢钢铁研究院有限公司 | A kind of test method for the properties of composite steel plate |
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