CN204988228U - Screw rod detection device - Google Patents
Screw rod detection device Download PDFInfo
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- CN204988228U CN204988228U CN201520433115.XU CN201520433115U CN204988228U CN 204988228 U CN204988228 U CN 204988228U CN 201520433115 U CN201520433115 U CN 201520433115U CN 204988228 U CN204988228 U CN 204988228U
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Abstract
Description
技术领域 technical field
本实用新型是关于一种检测装置,尤其是一种用以检测螺杆规格的螺杆检测装置。 The utility model relates to a detection device, in particular to a screw detection device for detecting the specifications of the screw.
背景技术 Background technique
一般外螺纹和内螺纹啮合时,外螺纹的外径与内螺纹的谷径,以及内螺纹的内径与外螺纹的谷径之间,会存在有微小的间隙,而螺纹面则应互相抵接;该互相抵接的部位即为该外螺纹及内螺纹的节圆相切处,为螺纹之间实际传递力量的部位,并定义出该外螺纹及内螺纹的「节圆直径」,又称「有效径」。外螺纹和内螺纹的有效径相近时,二者相互啮合的情况较好;相对地,有效径相差大则会产生间隙,造成啮合不良的问题。因此,外螺纹及内螺纹的有效径是否符合规范,为检视该螺纹件是否为合格品的重要检测项目之一。 Generally, when the external thread and internal thread mesh, there will be a small gap between the external diameter of the external thread and the valley diameter of the internal thread, and the internal diameter of the internal thread and the valley diameter of the external thread, and the thread surfaces should be in contact with each other. ; The mutually abutting part is the tangent point of the pitch circle of the external thread and the internal thread, which is the part where the force is actually transmitted between the threads, and defines the "pitch circle diameter" of the external thread and the internal thread, also known as "Effective path". When the effective diameters of the external thread and the internal thread are similar, the two mesh well. On the contrary, if the effective diameter difference is large, there will be a gap, resulting in poor meshing. Therefore, whether the effective diameter of the external thread and internal thread meets the specification is one of the important inspection items to check whether the threaded part is a qualified product.
对设有外螺纹的螺杆而言,早期检测其外螺纹的有效径是否合格,都是使用「螺纹环规」。检测时,应备有二个具有内螺纹的螺纹环规,其中一螺纹环规的内螺纹的有效径为螺杆公称尺寸的下限值,另一螺纹环规的内螺纹的有效径则为螺杆公称尺寸的上限值。据此,使用者可检测螺杆的外螺纹是否能螺入该二螺纹环规的内螺纹。其中,无法螺入具有螺纹公称尺寸上限值的螺纹环规的螺杆,及能够螺入具有螺纹公称尺寸下限值的螺纹环规的螺杆均为不良品;可螺入具有螺纹公称尺寸上限值的螺纹环规而不可螺入具有螺纹公称尺寸下限值的螺纹环规的螺杆,则为符合品管标准的良品,亦即,该螺杆的有效径落于公称尺寸的上、下限之间,该螺杆可螺入符合公称尺寸的螺帽,且结合后不会产生松动。 For screws with external threads, the "thread ring gauge" is used for early detection of whether the effective diameter of the external threads is qualified. When testing, two thread ring gauges with internal threads should be prepared, the effective diameter of the internal thread of one thread ring gauge is the lower limit of the nominal size of the screw, and the effective diameter of the internal thread of the other thread ring gauge is the screw diameter. The upper limit of the nominal size. Accordingly, the user can detect whether the external thread of the screw rod can be screwed into the internal thread of the two-thread ring gauge. Among them, the screw that cannot be screwed into the thread ring gauge with the upper limit of the nominal thread size, and the screw that can be screwed into the thread ring gauge with the lower limit of the nominal thread size are defective; value of the thread ring gauge but cannot be screwed into the screw with the thread ring gauge of the lower limit of the nominal size of the thread, it is a good product that meets the quality control standard, that is, the effective diameter of the screw falls between the upper and lower limits of the nominal size , the screw can be screwed into a nut that conforms to the nominal size, and will not loosen after combination.
只是,目前检测螺杆外螺纹的有效径时,只能得知受测螺杆的外螺纹是否介于公称尺寸的上、下限之间,而无法确切地得知螺杆外螺纹的有效径的正确尺寸,以及,该螺杆的外螺纹的中心线是否与该螺杆的轴线共轴,以确保该螺杆与其他螺纹件啮合时能形成平均受力的密接。 However, when detecting the effective diameter of the external thread of the screw, it is only possible to know whether the external thread of the tested screw is between the upper and lower limits of the nominal size, but it is impossible to know exactly the correct size of the effective diameter of the external thread of the screw. And, whether the center line of the external thread of the screw is coaxial with the axis of the screw, so as to ensure that the screw can form an evenly stressed tight contact when meshing with other threaded parts.
为了解决上述问题,请参照图1,其是使用一种现有的三线规9测量螺杆S外螺纹的有效径的示意图;操作时,先量取受测螺杆S的外螺纹的螺距P,再依螺纹型态选择对应的公式,代入该螺距P以计算出最佳钢线直径d;例如,当受测螺杆S的外螺纹为60度V型螺牙时,最佳钢线直径d约等于0.5774倍的螺距P。接着,依该最佳钢线直径d从整套测量工具中找出符合数值的二个三线规9a、9b,其中一个三线规9a具有二钢线91,另一个三线规9b则具有一钢线91。续将该二个三线规9a、9b组装至一测微器(图未绘示)上,再将该受测的螺杆S设于该二个三线规9a、9b之间,调整该测微器由该三个钢线91稳固抵接在该螺杆S的螺纹面,再读取测量值M。最后将该测量值M代入对应的公式以计算出该螺杆S的外螺纹的有效径D;例如,D=M+0.866025P-3d。 In order to solve the above problems, please refer to Fig. 1, which is a schematic diagram of measuring the effective diameter of the external thread of the screw rod S using an existing three-wire gauge 9; during operation, first measure the pitch P of the external thread of the measured screw rod S, and then Select the corresponding formula according to the thread type, and substitute the pitch P to calculate the optimal steel wire diameter d; for example, when the external thread of the tested screw S is a 60-degree V-shaped thread, the optimal steel wire diameter d is approximately equal to 0.5774 times the pitch P. Then, find out two three-wire gauges 9a, 9b that meet the value from the entire set of measuring tools according to the optimal steel wire diameter d, wherein one three-wire gauge 9a has two steel wires 91, and the other three-wire gauge 9b has one steel wire 91 . Continue to assemble the two three-wire gauges 9a, 9b onto a micrometer (not shown in the figure), then set the tested screw S between the two three-wire gauges 9a, 9b, and adjust the micrometer The three steel wires 91 are firmly abutted against the thread surface of the screw S, and then the measured value M is read. Finally, substitute the measured value M into the corresponding formula to calculate the effective diameter D of the external thread of the screw S; for example, D=M+0.866025P-3d.
然而,借助三线规9搭配测微器,虽可实际测得螺杆S的外螺纹的有效径值,但操作步骤繁杂,新手学习不易而难以上手;且组装或测量过程中存在有许多人为判断是否装好、是否对位、是否夹紧等动作,只要稍有偏差,都会影响测量结果的准确性,对需要高精密度的螺杆S而言,此现有的螺杆检测装置实难以适用。再且,该现有的螺杆检测装置仍无法得知螺杆S的外螺纹是否有偏心问题,以及其偏心度为多少。 However, with the help of three-wire gauge 9 and a micrometer, although the effective diameter value of the external thread of the screw S can be actually measured, the operation steps are complicated, and it is difficult for novices to learn; and there are many human judgments in the assembly or measurement process. As long as there is a slight deviation in actions such as installation, alignment, and clamping, the accuracy of the measurement results will be affected. For the screw S that requires high precision, this existing screw detection device is really difficult to apply. Moreover, the existing screw detection device still cannot know whether the external thread of the screw S has eccentricity, and the degree of eccentricity.
有鉴于此,现有的螺杆检测装置确实仍有加以改善的必要。 In view of this, the existing screw detection device really still needs to be improved.
实用新型内容 Utility model content
本实用新型提供一种螺杆检测装置,不但可用以检知螺杆外螺纹的有效径尺寸,还能检知螺杆的外螺纹的偏心度。 The utility model provides a screw rod detection device, which can not only detect the effective diameter size of the external thread of the screw rod, but also detect the eccentricity of the external thread of the screw rod.
本实用新型提供一种螺杆检测装置,不但易于操作,且检测精确度高,能适用于具有高精密度要求的螺杆检测。 The utility model provides a screw rod detection device, which is not only easy to operate, but also has high detection accuracy, and can be suitable for the detection of screw rods with high precision requirements.
本实用新型的螺杆检测装置,包含:一底座;一夹持模块,该夹持模块具有设于该底座上的一基座,以及设于该基座上的二旋转件及一驱动组件,该驱动组件连接该二旋转件,以驱动该二旋转件旋转,一按压臂枢接于该基座,一压轮可旋转地连接该按压臂,该压轮的轴向平行于该二旋转件的轴向,该压轮的环周面与该二旋转件的环周面相对,且该二旋转件的环周面分别设有一螺纹部;及一测量模块,该测量模块具有一支撑座及一测量器,该支撑座设于该底座上,该测量器设于该支撑座上,一检测头可伸缩地连接该测量器,且该检测头的自由端部朝向该二旋转件的螺纹部。 The screw detection device of the present utility model comprises: a base; a clamping module, the clamping module has a base on the base, and two rotating parts and a driving assembly on the base, the The drive assembly connects the two rotating parts to drive the two rotating parts to rotate. A pressing arm is pivotally connected to the base, and a pressing wheel is rotatably connected to the pressing arm. The axial direction of the pressing wheel is parallel to that of the two rotating parts. In the axial direction, the circumferential surface of the pressure roller is opposite to the circumferential surfaces of the two rotating parts, and the circumferential surfaces of the two rotating parts are respectively provided with a threaded part; and a measuring module, the measuring module has a support base and a A measuring device, the supporting seat is arranged on the base, the measuring device is arranged on the supporting seat, a detecting head is telescopically connected to the measuring device, and the free end of the detecting head faces the threaded part of the two rotating parts.
其中,该二旋转件的螺纹部及该检测头的自由端部符合所欲检测的螺杆的外螺纹的螺牙规格。又,该检测头的自由端部可以呈单一螺牙的型态。 Wherein, the threaded portion of the two rotating parts and the free end portion of the detection head conform to the thread specification of the external thread of the screw rod to be detected. Also, the free end of the detection head can be in the form of a single thread.
其中,该测量器可以包含一外管、一伸缩棒及一显示元件,该伸缩棒穿伸于该外管的内部,该伸缩棒的一端凸伸穿出该外管并设有一定位部,该检测头结合在该定位部;该显示元件连接该外管,该显示元件具有一显示部及一伸缩件,该显示部裸露在该外管外,该伸缩件穿伸于该外管的内部并由该伸缩棒的另一端抵接。 Wherein, the measuring device may include an outer tube, a telescopic rod and a display element, the telescopic rod penetrates inside the outer tube, one end of the telescopic rod protrudes through the outer tube and is provided with a positioning part, the The detection head is combined with the positioning part; the display element is connected to the outer tube, the display element has a display part and a telescopic part, the display part is exposed outside the outer tube, and the telescopic part penetrates the inside of the outer tube and It is abutted by the other end of the telescopic rod.
其中,该外管的一端设有一结合部及一盖体,该盖体可拆卸地结合于该结合部。 Wherein, one end of the outer tube is provided with a joint part and a cover body, and the cover body is detachably combined with the joint part.
其中,一穿孔轴向贯穿该盖体,该显示元件具有一卡掣部,该卡掣部的一端连接该显示部,该伸缩件可伸缩地凸伸穿出该卡掣部的另一端,该卡掣部连接定位于该穿孔。 Wherein, a perforation axially passes through the cover body, the display element has a locking part, one end of the locking part is connected to the display part, and the telescopic member protrudes telescopically through the other end of the locking part. The locking part is connected and positioned at the through hole.
其中,该外管的内部在二端之间以内径差形成一肩部,该外管的内部依该肩部分为一大径区及一小径区,该大径区较该小径区邻近该盖体;该伸缩棒具有一连接棒、一抵止部及一抵杆,该抵止部连接在该连接棒与该抵杆之间,该抵止部的径宽大于该连接棒及该抵杆的径宽,该定位部设于该连接棒远离该抵止部的一端;该连接棒穿伸通过该小径区,该连接棒的局部凸伸穿出该外管,使该定位部裸露在该外管外,该抵杆穿伸于该大径区,该抵杆远离该抵止部的一端抵接该显示元件的伸缩件。 Wherein, the interior of the outer tube forms a shoulder with the inner diameter difference between the two ends, and the interior of the outer tube is divided into a large-diameter area and a small-diameter area according to the shoulder, and the large-diameter area is closer to the cover than the small-diameter area body; the telescopic rod has a connecting rod, a stop portion and a stop rod, the stop part is connected between the connection rod and the stop rod, and the diameter width of the stop part is larger than the connection rod and the stop rod The diameter of the connecting rod is wide, the positioning part is set at the end of the connecting rod away from the stop part; the connecting rod penetrates through the small diameter area, and a part of the connecting rod protrudes through the outer tube, so that the positioning part is exposed on the Outside the outer tube, the resisting rod extends through the large-diameter area, and the end of the resisting rod away from the abutting part abuts against the telescopic part of the display element.
其中,该测量器设有一弹性件,该弹性件套设在该抵杆的外周,该弹性件的一端抵接该伸缩棒的抵止部,另一端抵接该盖体。 Wherein, the measurer is provided with an elastic piece, the elastic piece is sheathed on the outer periphery of the resisting rod, one end of the elastic piece abuts against the stop portion of the telescopic rod, and the other end abuts against the cover.
其中,该测量模块的测量器是可调整高度地设在该支撑座上。 Wherein, the measurer of the measuring module is arranged on the supporting base in a height-adjustable manner.
其中,该底座可以具有一设置面,该夹持模块及该测量模块直接或间接地组装定位于该设置面。又,该设置面上可以设有一平移组件,该夹持模块的基座或该测量模块的支撑座组装定位于该平移组件。 Wherein, the base may have a setting surface, and the clamping module and the measuring module are directly or indirectly assembled and positioned on the setting surface. In addition, a translation component may be provided on the installation surface, and the base of the clamping module or the support seat of the measurement module is assembled and positioned on the translation component.
其中,该按压臂的二端分别为一结合端及一按压端,该压轮可旋转地设在该按压臂的结合端,该按压臂的结合端与按压端之间可以设有一枢接部,该按压臂由该枢接部枢接该基座。又,该夹持模块可以具有一复位元件,该复位元件设于该基座中,该复位元件的一端抵接在该按压臂的下方,该复位元件位于该按压臂的枢接部与按压端之间。 Wherein, the two ends of the pressing arm are respectively a coupling end and a pressing end, the pressing wheel is rotatably arranged at the coupling end of the pressing arm, and a pivot joint may be provided between the coupling end and the pressing end of the pressing arm , the pressing arm is pivotally connected to the base by the pivot portion. Moreover, the clamping module may have a reset element, the reset element is arranged in the base, one end of the reset element abuts against the lower part of the pressing arm, and the reset element is located at the pivot joint and the pressing end of the pressing arm. between.
其中,该驱动组件可以具有一转动盘及二连动件,该转动盘可旋转地连接该基座,其中一连动件连接该转动盘及其中一旋转件的一端,另一连动件连接该转动盘及另一旋转件的一端。 Wherein, the driving assembly may have a rotating disc and two linkages, the rotating disc is rotatably connected to the base, one of the linkages is connected to the rotating disc and one end of one of the rotating members, and the other linkage is connected to the base. One end of the rotating disc and another rotating member.
据此,本实用新型的螺杆检测装置,不但可用以检知螺杆外螺纹的有效径尺寸,还能检知螺杆的轴心偏心度。再者,本实用新型的螺杆检测装置不但易于操作,且检测过程中减少了人为判断误差的因素,可提升检测精确度,故能适用于具有高精密度要求的螺杆检测。 Accordingly, the screw detection device of the present invention can not only be used to detect the effective diameter size of the external thread of the screw, but also can detect the eccentricity of the screw shaft. Furthermore, the screw detection device of the present invention is not only easy to operate, but also reduces human judgment error factors during the detection process, and can improve detection accuracy, so it is suitable for screw detection with high precision requirements.
附图说明 Description of drawings
图1:使用一种现有的三线规测量螺杆外螺纹的有效径的示意图。 Figure 1: A schematic diagram of measuring the effective diameter of the external thread of a screw using an existing three-wire gauge.
图2:本实用新型一实施例的立体结构示意图。 Fig. 2: A schematic diagram of a three-dimensional structure of an embodiment of the utility model.
图3:本实用新型所使用的测量器的立体分解结构示意图。 Fig. 3: A schematic diagram of a three-dimensional exploded structure of the measuring device used in the present invention.
图4:本实用新型一实施例置入标准螺杆时的实施示意图。 Figure 4: A schematic diagram of the implementation of an embodiment of the present invention when it is inserted into a standard screw.
图5:本实用新型以二旋转件供标准螺杆啮合,及由压轮抵接标准螺杆时的侧视结构示意图。 Figure 5: This utility model uses two rotating parts for the engagement of the standard screw, and the side view structural diagram when the pressure roller touches the standard screw.
图6:本实用新型以检测头抵接标准螺杆时的侧视结构示意图。 Figure 6: A schematic diagram of the side view structure of the utility model when the detection head abuts against the standard screw.
图7:本实用新型一实施例置入欲检测的螺杆时的实施示意图。 Fig. 7: A schematic diagram of implementation of an embodiment of the present invention when the screw rod to be tested is placed.
图8:本实用新型以检测头抵接欲检测的螺杆时,该测量器的侧剖结构示意图。 Fig. 8: A schematic diagram of the side section structure of the measuring device when the detection head of the utility model abuts against the screw rod to be detected.
图9:图8的局部放大结构示意图。 Figure 9: Schematic diagram of a partially enlarged structure of Figure 8.
【主要元件符号说明】 [Description of main component symbols]
﹝本实用新型﹞ ﹝This utility model﹞
1底座11设置面 1 base 11 setting surface
12平移组件 12 translation components
2夹持模块21基座 2 clamping module 21 base
22旋转件221螺纹部 22 rotating part 221 threaded part
23驱动组件 23 drive components
231转动盘232连动件 231 rotating disk 232 linkage
24按压臂24a结合端 24 Press arm 24a joint end
24b按压端241枢接部 24b Press end 241 pivot joint
25压轮26复位元件 25 pressure roller 26 reset element
3测量模块31支撑座 3 measurement module 31 support seat
32测量器321外管 32 measurer 321 outer tube
3211结合部3212盖体 3211 Joint 3212 Cover
3213肩部3214大径区 3213 shoulder 3214 large diameter area
3215小径区3216穿孔 3215 Trail District 3216 Perforation
322伸缩棒3221定位部 322 telescopic rod 3221 positioning part
3222连接棒3223抵止部 3222 connecting rod 3223 stop part
3224抵杆323显示元件 3224 Arrest rod 323 display element
3231显示部3232伸缩件 3231 Display part 3232 Telescopic part
3233卡掣部324弹性件 3233 locking part 324 elastic piece
A标准螺杆H检测头 A standard screw H detection head
S螺杆 S screw
﹝现有技术﹞ ﹝current technology﹞
9、9a、9b三线规91钢线 9, 9a, 9b three-wire gauge 91 steel wire
d钢线直径D有效径 d Steel wire diameter D Effective diameter
M测量值P螺距 M measured value P pitch
S螺杆。 S screw.
具体实施方式 detailed description
为让本实用新型的上述及其他目的、特征及优点能更明显易懂,下文特举本实用新型的较佳实施例,并配合所附图式,作详细说明如下: In order to make the above-mentioned and other purposes, features and advantages of the present utility model more obvious and understandable, the preferred embodiments of the present utility model are specially cited below, together with the accompanying drawings, to be described in detail as follows:
请参照图2,其是本实用新型螺杆检测装置的一实施例,该螺杆检测装置大致上包含一底座1、一夹持模块2及一测量模块3,该夹持模块2及该测量模块3设于该底座1。 Please refer to Fig. 2, which is an embodiment of the screw detection device of the present invention, the screw detection device generally includes a base 1, a clamping module 2 and a measuring module 3, the clamping module 2 and the measuring module 3 Set on the base 1.
该底座1的型态不限,以能够乘载该夹持模块2及该测量模块3等构件为原则。该底座1具有一设置面11,该设置面11可供该夹持模块2及该测量模块3直接或间接地组装定位。又,该底座1的设置面11上可设有一平移组件12,该平移组件12可供该夹持模块2或该测量模块3组装定位,以通过调整该平移组件12,改变该夹持模块2与该测量模块3的间距或相对位置,适用于不同的测量需求。举例而言,该平移组件12可例如是数组相叠的滑轨与滑块结构,或是如图所示,在一板体上设置不同方向的长孔,搭配锁固元件来调整该夹持模块2与该测量模块3的间距或相对位置。 The shape of the base 1 is not limited, and the principle is that it can carry components such as the clamping module 2 and the measuring module 3 . The base 1 has a setting surface 11 for the clamping module 2 and the measuring module 3 to be assembled and positioned directly or indirectly. Moreover, a translation assembly 12 can be provided on the installation surface 11 of the base 1, and the translation assembly 12 can be assembled and positioned by the clamping module 2 or the measurement module 3, so that by adjusting the translation assembly 12, the clamping module 2 can be changed. The distance or relative position with the measurement module 3 is suitable for different measurement requirements. For example, the translation component 12 can be a stacked slide rail and slider structure, or as shown in the figure, long holes in different directions are provided on a plate, and locking elements are used to adjust the clamping The distance or relative position between the module 2 and the measurement module 3 .
请参照图2、4,该夹持模块2具有设于该底座1上的一基座21,该基座21可组装定位在该底座1的设置面11或平移组件12上。该夹持模块2另包含设于该基座21上的二旋转件22及一驱动组件23,该驱动组件23连接该二旋转件22,以驱动该二旋转件22旋转。在本实施例中,该二旋转件22的轴向平行,且该二旋转件22相间隔地架设在该基座21上;各该旋转件22的环周面在较邻近该测量模块3的部位设有一螺纹部221,该螺纹部221的螺牙规格符合所欲检测的螺杆S的外螺纹的螺牙规格,使该螺杆S可以与该二旋转件22啮合。 Referring to FIGS. 2 and 4 , the clamping module 2 has a base 21 disposed on the base 1 , and the base 21 can be assembled and positioned on the installation surface 11 of the base 1 or the translation component 12 . The clamping module 2 further includes two rotating parts 22 disposed on the base 21 and a driving assembly 23 connected to the two rotating parts 22 to drive the two rotating parts 22 to rotate. In this embodiment, the axial directions of the two rotating parts 22 are parallel, and the two rotating parts 22 are erected on the base 21 at intervals; A threaded portion 221 is provided at the position, and the thread specification of the threaded portion 221 conforms to the thread specification of the external thread of the screw S to be detected, so that the screw S can engage with the two rotating parts 22 .
该驱动组件23则包含一转动盘231及二连动件232,该转动盘231可旋转地连接该基座21,该二连动件232可例如为皮带或链条;其中一连动件232连接该转动盘231及其中一旋转件22的一端,另一连动件232则连接该转动盘231及另一旋转件22的一端。据此,使用者可借助操控该转动盘231旋转,进而由该二连动件232连动该二旋转件22同时产生同向的旋转,使得与该二旋转件22啮合的该螺杆S可产生旋转及轴向位移。 The drive assembly 23 then includes a rotating disk 231 and two linkages 232, the rotation disk 231 is rotatably connected to the base 21, the two linkages 232 can be, for example, belts or chains; one of the linkages 232 is connected The rotating disk 231 and one end of one rotating member 22 , and the other linking member 232 connects the rotating disk 231 and one end of the other rotating member 22 . Accordingly, the user can rotate the rotating disk 231 by manipulating the rotating disc 231, and then the two rotating parts 22 are linked by the two connecting parts 232 to rotate in the same direction at the same time, so that the screw S engaged with the two rotating parts 22 can generate rotation and axial displacement.
该夹持模块2还包含一按压臂24及一压轮25,该按压臂24枢接于该基座21,该压轮25可旋转地连接该按压臂24,该压轮25的轴向平行于该二旋转件22的轴向,且该压轮25的环周面与该二旋转件22的环周面相对,以由该压轮25抵持与该二旋转件22啮合的该螺杆S,确保该螺杆S不会从该二旋转件22上脱落。具体的,该按压臂24的二端分别为一结合端24a及一按压端24b,该压轮25可旋转地设在该按压臂24的结合端24a,该按压臂24的结合端24a与按压端24b之间另设有一枢接部241,该按压臂24由该枢接部241枢接该基座21。 The clamping module 2 also includes a pressing arm 24 and a pressing wheel 25, the pressing arm 24 is pivotally connected to the base 21, the pressing wheel 25 is rotatably connected to the pressing arm 24, and the axial direction of the pressing wheel 25 is parallel to In the axial direction of the two rotating parts 22, and the circumferential surface of the pressure wheel 25 is opposite to the circumferential surface of the two rotating parts 22, so that the screw S engaged with the two rotating parts 22 is supported by the pressing wheel 25 , to ensure that the screw S will not fall off from the two rotating parts 22. Specifically, the two ends of the pressing arm 24 are respectively a joint end 24a and a pressing end 24b. The pressing wheel 25 is rotatably arranged on the joint end 24a of the pressing arm 24. A pivot portion 241 is further provided between the ends 24b, and the pressing arm 24 is pivotally connected to the base 21 by the pivot portion 241 .
又,为提升操作时的便利性,本实施例的夹持模块2可另设有一复位元件26,该复位元件26设于该基座21中,该复位元件26的一端抵接在该按压臂24的下方,且该复位元件26位于该按压臂24的枢接部241与按压端24b之间。据此,当使用者按压该按压臂24的按压端24b时,该按压臂24相对于该基座21产生枢转,使该按压臂24的结合端24a相对翘起(如图4所示),同时,该复位元件26可受到压缩而产生弹性变形;而使用者放开该按压臂24时,该复位元件26则可弹性复位,进而推抵该按压臂24反向枢转,使该按压臂24的二端均自动回到未被按压时的初始位置。 Moreover, in order to improve the convenience of operation, the clamping module 2 of this embodiment can be further provided with a reset element 26, the reset element 26 is arranged in the base 21, and one end of the reset element 26 abuts against the pressing arm 24 , and the reset element 26 is located between the pivoting portion 241 of the pressing arm 24 and the pressing end 24b. Accordingly, when the user presses the pressing end 24b of the pressing arm 24, the pressing arm 24 pivots relative to the base 21, so that the joint end 24a of the pressing arm 24 is relatively tilted (as shown in FIG. 4 ). , at the same time, the reset element 26 can be compressed to produce elastic deformation; and when the user releases the pressing arm 24, the reset element 26 can be elastically reset, and then push against the pressing arm 24 to pivot in reverse, so that the pressing Both ends of the arm 24 automatically return to their original positions when not pressed.
该测量模块3设于该底座1上,该测量模块3具有一支撑座31及一测量器32,该支撑座31可组装定位在该底座1的设置面11或平移组件12上,该测量器32则组装定位在该支撑座31上,一检测头H可伸缩地连接该测量器32,以由该测量器32测量该检测头H的位移量;该检测头H的自由端部朝向该二旋转件22的螺纹部221。 The measurement module 3 is arranged on the base 1, the measurement module 3 has a support base 31 and a measuring device 32, the support base 31 can be assembled and positioned on the setting surface 11 or the translation assembly 12 of the base 1, the measuring device 32 is assembled and positioned on the support seat 31, a detection head H is telescopically connected to the measuring device 32, so that the displacement of the detection head H is measured by the measuring device 32; the free end of the detection head H faces the two The threaded portion 221 of the rotating member 22 .
请参照图3、8,该测量器32包含一外管321、一伸缩棒322及一显示元件323。该伸缩棒322可轴向位移地穿伸于该外管321的内部,该伸缩棒322的一端凸伸穿出该外管321并设有一定位部3221,该检测头H结合在该定位部3221。该显示元件323连接该外管321,该显示元件323具有一显示部3231及一伸缩件3232,该显示部3231裸露在该外管321外,该伸缩件3232穿伸于该外管321的内部并由该伸缩棒322的另一端抵接。据此,当该检测头H受推抵时,该伸缩棒322可同步连动该伸缩件3232,从而由该显示部3231显示该检测头H的位移量。 Please refer to FIGS. 3 and 8 , the measuring device 32 includes an outer tube 321 , a telescopic rod 322 and a display element 323 . The telescopic rod 322 can axially displace and extend inside the outer tube 321, one end of the telescopic rod 322 protrudes through the outer tube 321 and is provided with a positioning part 3221, the detection head H is combined with the positioning part 3221 . The display element 323 is connected to the outer tube 321, the display element 323 has a display part 3231 and a telescopic part 3232, the display part 3231 is exposed outside the outer tube 321, and the telescopic part 3232 extends inside the outer tube 321 And it is abutted by the other end of the telescopic rod 322 . Accordingly, when the detection head H is pushed, the telescopic rod 322 can synchronously move the telescopic member 3232 , so that the display part 3231 displays the displacement of the detection head H.
在本实施例中,该外管321的一端设有一结合部3211及一盖体3212,该外管321的内部在二端之间以内径差形成一肩部3213,并将该外管321的内部依该肩部3211区分为一大径区3214及一小径区3215,该大径区3214较该小径区3215邻近该盖体3212。一穿孔3216轴向贯穿该盖体3212,该穿孔3216连通该外管321内部的大径区3214。该显示元件323另具有一卡掣部3233,该卡掣部3233的一端连接该显示部3231,该伸缩件3232可伸缩地凸伸穿出该卡掣部3233的另一端,该卡掣部3233连接定位于该穿孔3212。 In this embodiment, one end of the outer tube 321 is provided with a joint portion 3211 and a cover 3212, and a shoulder 3213 is formed inside the outer tube 321 with a difference in inner diameter between the two ends, and the outer tube 321 The interior is divided into a large-diameter area 3214 and a small-diameter area 3215 according to the shoulder 3211 , and the large-diameter area 3214 is closer to the cover body 3212 than the small-diameter area 3215 . A through hole 3216 axially passes through the cover body 3212 , and the through hole 3216 communicates with the large diameter area 3214 inside the outer tube 321 . The display element 323 also has a latching portion 3233, one end of the latching portion 3233 is connected to the display portion 3231, and the telescopic member 3232 protrudes telescopically through the other end of the latching portion 3233, and the latching portion 3233 Connections are located at the perforations 3212 .
该伸缩棒322具有一连接棒3222、一抵止部3223及一抵杆3224,该抵止部3223连接在该连接棒3222与该抵杆3224之间,该抵止部3223的径宽大于该连接棒3222及该抵杆3224的径宽,该定位部3221设于该连接棒3222远离该抵止部3223的一端。该连接棒3222穿伸通过该外管321内部的小径区3215,且该连接棒3222的局部凸伸穿出该外管321,使该定位部3221裸露在该外管321外,该抵杆3224则穿伸于该外管321内部的大径区3214,该抵杆3224远离该抵止部3223的一端抵接该显示元件323的伸缩件3232。 The telescopic rod 322 has a connecting rod 3222, a stop portion 3223 and a stop rod 3224, the stop part 3223 is connected between the connection rod 3222 and the stop rod 3224, and the diameter width of the stop part 3223 is larger than the Diameters of the connecting rod 3222 and the resisting rod 3224 are wide, and the positioning portion 3221 is disposed at an end of the connecting rod 3222 away from the resisting portion 3223 . The connecting rod 3222 passes through the small-diameter area 3215 inside the outer tube 321, and a part of the connecting rod 3222 protrudes through the outer tube 321, so that the positioning part 3221 is exposed outside the outer tube 321, and the resisting rod 3224 Then, the large-diameter area 3214 inside the outer tube 321 is extended, and the end of the resisting rod 3224 away from the resisting portion 3223 abuts against the telescopic member 3232 of the display element 323 .
该测量器32还可另包含一弹性件324,该弹性件324套设在该抵杆3224的外周,该弹性件324的一端抵接该伸缩棒322的抵止部3223,另一端则抵接该盖体3212,以由该弹性件324推抵该抵止部3223抵接于该外管321中的肩部3213。 The measurer 32 can further include an elastic member 324, which is sheathed on the outer periphery of the resisting rod 3224. One end of the elastic member 324 abuts against the abutting portion 3223 of the telescopic rod 322, and the other end abuts against The cover body 3212 abuts against the shoulder 3213 of the outer tube 321 by the elastic member 324 pushing the abutting portion 3223 .
据由前述结构,本实用新型可用以检知螺杆S外螺纹的有效径尺寸,及检知螺杆S的轴心偏心度;该螺杆检测方法包含如下步骤: According to the aforementioned structure, the utility model can be used to detect the effective diameter size of the external thread of the screw rod S, and detect the axial eccentricity of the screw rod S; the screw rod detection method includes the following steps:
请参照图4,依据所欲检测的螺杆S的螺牙规格,选择一标准螺杆A及一螺杆检测装置,且该螺杆检测装置具有符合该螺牙规格的二旋转件22与结合在测量器32的检测头H。其中,该检测头H的自由端部可呈单一螺牙或多螺牙的型态,以能够与对应螺牙规格的标准螺杆A啮合为原则;又,选择使该检测头H的自由端部呈单一螺牙型态,可逐一检测受测螺杆S的每一螺牙,具有较佳的测量准确度。 Please refer to Fig. 4, according to the screw tooth specification of the screw rod S to be tested, select a standard screw A and a screw detection device, and the screw detection device has two rotating parts 22 and a measuring device 32 that meet the screw specification. The detection head H. Wherein, the free end of the detection head H can be in the form of a single thread or multiple threads, based on the principle of being able to mesh with the standard screw A of the corresponding thread specification; It is in the form of a single thread, which can detect each thread of the screw S under test one by one, and has better measurement accuracy.
接着,使用者可按压该夹持模块2的按压臂24,使该按压臂24枢转,令其结合端24a相对翘起,以将该标准螺杆A置入该压轮25与该二旋转件22之间,使该标准螺杆A与该二旋转件22啮合。 Then, the user can press the pressing arm 24 of the clamping module 2 to make the pressing arm 24 pivot, so that the joint end 24a is relatively tilted, so as to insert the standard screw A into the pressing wheel 25 and the two rotating parts. Between 22, make this standard screw rod A engage with these two rotating parts 22.
请参照图5,续放开该按压臂24,由该复位元件26将该按压臂24的二端均自动回到未被按压时的初始位置。此时,该标准螺杆A的外螺纹与该二旋转件22啮合,该标准螺杆A的外螺纹的螺峰则由该压轮25的环周面稳固抵接。 Referring to FIG. 5 , the pressing arm 24 is continuously released, and the two ends of the pressing arm 24 are automatically returned to the initial position when not being pressed by the reset element 26 . At this time, the external thread of the standard screw A is engaged with the two rotating parts 22 , and the crest of the external thread of the standard screw A is firmly abutted against by the circumferential surface of the pressure roller 25 .
请参照图6、8,调整该测量器32的位置,使该检测头H的自由端部可伸入该标准螺杆A的外螺纹间隙,直至该检测头H的自由端部可伸缩地抵接该标准螺杆A的螺纹面,并将该显示元件323的显示部3231所显示的数值归零。 Please refer to Figures 6 and 8, adjust the position of the measuring device 32 so that the free end of the detection head H can extend into the external thread gap of the standard screw A until the free end of the detection head H abuts telescopically The thread surface of the standard screw A, and the value displayed on the display part 3231 of the display element 323 is reset to zero.
接着,再如图5所示,调整该测量器32的位置,使该测量器32相对于该支撑座31向上位移一预设距离后,如图7所示,再次按压该夹持模块2的按压臂24,令该按压臂24枢转,使其结合端24a相对翘起,以取下该标准螺杆A,再将所欲检测的螺杆S置入该压轮25与该二旋转件22之间,使该螺杆S与该二旋转件22啮合,再使该测量器32相对于该支撑座31向下位移前述的预设距离,并读取该显示元件323的显示部3231所显示的测量值。 Next, as shown in FIG. 5, adjust the position of the measuring device 32 so that the measuring device 32 is displaced upward by a preset distance relative to the support base 31. As shown in FIG. 7, press the clamping module 2 again. Press the arm 24 to pivot the pressing arm 24 so that the joint end 24a is relatively tilted to remove the standard screw A, and then insert the screw S to be detected between the pressing wheel 25 and the two rotating parts 22 During this time, the screw S is engaged with the two rotating members 22, and then the measurer 32 is displaced downward relative to the support base 31 by the aforementioned preset distance, and the measurement displayed on the display part 3231 of the display element 323 is read. value.
即,请参照图9,该显示部3231所显示的测量值即为该螺杆S与该标准螺杆A(标示于图6中)的外螺纹的有效径差,使用者只要判读该有效径差值是否在公差范围内,即可检知螺杆S外螺纹的有效径尺寸,并据以判断该螺杆S的外螺纹的有效径尺寸是否为合格品。 That is, please refer to FIG. 9, the measured value displayed on the display unit 3231 is the effective diameter difference between the external thread of the screw S and the standard screw A (marked in FIG. 6), and the user only needs to interpret the effective diameter difference Whether it is within the tolerance range, the effective diameter of the external thread of the screw S can be detected, and based on this, it can be judged whether the effective diameter of the external thread of the screw S is a qualified product.
续请再参照图2、9,使用者可借助操控该转动盘231旋转,进而由该二连动件232连动该二旋转件22同时产生同向的旋转,使得该压轮25及该螺杆S亦同步旋转,由该测量器32侦测该检测头H的伸缩位移状态,以测得该螺杆S的轴心偏心度。 Please refer to Figures 2 and 9 again, the user can rotate the rotating disc 231 by manipulating the rotating disc 231, and then the two rotating parts 22 are linked by the two moving parts 232 to rotate in the same direction at the same time, so that the pressure roller 25 and the screw rod S also rotates synchronously, and the telescopic displacement state of the detection head H is detected by the measuring device 32 to measure the axial eccentricity of the screw S.
具体的,若该螺杆S的轴心并无偏心现象,则该螺杆S旋转一周的过程中,该检测头H至该螺杆S轴心的距离应维持不变,故该显示元件323的显示部3231所显示的测量值亦应维持不变。相对地,若该螺杆S的轴心有偏心现象,则在该螺杆S旋转一周的过程中,该检测头H至该螺杆S轴心的距离改变,而该测量器32的弹性件324推抵该伸缩棒322使该检测头H维持抵接该螺杆S的螺旋面,故该显示元件323的显示部3231所显示的测量值将有所改变,且可由该改变的差值换算得知该螺杆S的轴心偏心度。 Specifically, if the axis of the screw S has no eccentricity, then the distance between the detection head H and the axis of the screw S should remain unchanged during the rotation of the screw S, so the display part of the display element 323 The measured value displayed by the 3231 should also remain unchanged. In contrast, if the axis of the screw S is eccentric, the distance from the detection head H to the axis of the screw S changes during the rotation of the screw S, and the elastic member 324 of the measuring device 32 pushes against The telescopic rod 322 keeps the detection head H in contact with the helical surface of the screw S, so the measured value displayed on the display part 3231 of the display element 323 will change, and the screw can be obtained by converting the changed difference. S axis eccentricity.
综上所述,本实用新型的螺杆检测装置,不但可用以检知螺杆外螺纹的有效径尺寸,还能检知螺杆的外螺纹轴心偏心度。据此,本实用新型可达到下列优点: To sum up, the screw detection device of the present invention can not only detect the effective diameter of the external thread of the screw, but also detect the axis eccentricity of the external thread of the screw. Accordingly, the utility model can achieve the following advantages:
一、可在连续制造大量螺杆的过程中,随时随机抽样检测,以直接得知攻牙机的运作是否产生问题,及是否已达需立即修复问题的时机(例如用以对螺杆攻牙的攻牙刀具是否已磨损至需要更换,或是攻牙刀具的偏摆度是否仍在可允许的范围内等),有助提升产品的良率。 1. In the process of continuous manufacturing of a large number of screws, it can be randomly sampled and tested at any time to directly know whether there is a problem with the operation of the tapping machine, and whether it has reached the time to repair the problem immediately (for example, the tapping machine used for screw tapping) Whether the tapping tool is worn out enough to need to be replaced, or whether the deflection of the tapping tool is still within the allowable range, etc.), will help improve the yield of the product.
二、由于本实用新型可确切得知螺杆的受测值,故当攻牙机带动攻牙刀具运作时的偏摆度已无法调整至理想值时,则可利用该受测值进行计算,以快速地在多个攻牙刀具中选出合适的,从而由该合适的攻牙刀具加工出具有合格尺寸的螺杆。 2. Since the utility model can accurately know the measured value of the screw rod, when the deflection of the tapping machine driven by the tapping tool can no longer be adjusted to the ideal value, the measured value can be used for calculation, so as to Quickly select a suitable one among multiple tapping tools, so that a screw rod with a qualified size can be processed by the suitable tapping tool.
三、本实用新型可经由测量热处理或电镀等加工前、后的螺杆,简单且快速地检知热处理的变形量或电镀膜厚度是否理想。 3. The utility model can simply and quickly detect whether the deformation of heat treatment or the thickness of electroplating film is ideal by measuring the screw before and after heat treatment or electroplating.
是以,本实用新型除可对螺杆成品进行规格检验之外,还能在螺杆的整个制程中,随时抽验特定加工步骤前、后的半成品,并数据化检测结果,可帮助快速排除制程中的问题,实用性极佳。 Therefore, in addition to the standard inspection of the finished screw, the utility model can also sample and inspect the semi-finished products before and after specific processing steps at any time during the entire screw manufacturing process, and digitize the detection results, which can help quickly eliminate defects in the manufacturing process. problem, very practical.
再者,本实用新型的螺杆检测装置,不但易于操作,且检测过程中减少了人为判断误差的因素,可提升检测精确度,故能适用于具有高精密度要求的螺杆检测。 Furthermore, the screw detection device of the present invention is not only easy to operate, but also reduces the factors of human judgment error in the detection process, which can improve the detection accuracy, so it can be applied to the screw detection with high precision requirements.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106323216A (en) * | 2015-06-23 | 2017-01-11 | 诠丰精密工具股份有限公司 | Screw detection device and method |
CN108827619A (en) * | 2018-07-27 | 2018-11-16 | 宁波江宸智能装备股份有限公司 | A kind of bolt detection device of bolt pressing machine |
CN111347246A (en) * | 2020-03-30 | 2020-06-30 | 江门市科达仪表有限公司 | A all-in-one for vehicle instrument assembly and detection |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106323216A (en) * | 2015-06-23 | 2017-01-11 | 诠丰精密工具股份有限公司 | Screw detection device and method |
CN108827619A (en) * | 2018-07-27 | 2018-11-16 | 宁波江宸智能装备股份有限公司 | A kind of bolt detection device of bolt pressing machine |
CN108827619B (en) * | 2018-07-27 | 2024-04-09 | 宁波江宸智能装备股份有限公司 | Bolt detection equipment of bolt press-fitting machine |
CN111347246A (en) * | 2020-03-30 | 2020-06-30 | 江门市科达仪表有限公司 | A all-in-one for vehicle instrument assembly and detection |
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