CN204980065U - Scraper Conveyor Current Limiting Adjustment Device in Feed Processing Equipment - Google Patents
Scraper Conveyor Current Limiting Adjustment Device in Feed Processing Equipment Download PDFInfo
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- CN204980065U CN204980065U CN201520683342.8U CN201520683342U CN204980065U CN 204980065 U CN204980065 U CN 204980065U CN 201520683342 U CN201520683342 U CN 201520683342U CN 204980065 U CN204980065 U CN 204980065U
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- 238000009434 installation Methods 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 238000005452 bending Methods 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 16
- 239000000463 material Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型属于饲料加工设备中的刮板输送机技术领域,具体涉及一种饲料加工设备中的刮板输送机限流调节装置。 The utility model belongs to the technical field of scraper conveyors in feed processing equipment, in particular to a current-limiting adjustment device for scraper conveyors in feed processing equipment.
背景技术 Background technique
刮板输送机主要用于饲料、粮油、化工等行业输送粒料、粉料的理想设备。按刮板底部形状主要分为圆底刮板和平底刮板。TGSU系列圆底刮板输送效率高,运行安全可靠,设有防堵报警装置,维修简便,噪音低,自清好,无残留。TGSS系列平底刮板结构简单、体积小、密封性强、安装维修方便,刮板具有输送量大,输送物料时破损少,运行时噪音低,传动效率高等特点,具有多点进料及出料,工艺布置相当灵活,输送距离长等特点,是一种理想、节能的输送设备。 The scraper conveyor is mainly used as an ideal equipment for conveying pellets and powders in feed, grain, oil, chemical and other industries. According to the shape of the bottom of the scraper, it is mainly divided into a round bottom scraper and a flat bottom scraper. TGSU series round bottom scraper has high conveying efficiency, safe and reliable operation, and is equipped with anti-blocking alarm device, easy maintenance, low noise, good self-cleaning and no residue. TGSS series flat-bottomed scraper has the characteristics of simple structure, small size, strong sealing, convenient installation and maintenance. The scraper has the characteristics of large conveying capacity, less damage when conveying materials, low noise during operation, and high transmission efficiency. It has multi-point feeding and discharging. , the process layout is quite flexible, and the conveying distance is long. It is an ideal and energy-saving conveying equipment.
目前,刮板输送机工作中,在运行速度选定后,在实际工作中,通常要根据刮板输送机上线设备和下线设备的实际工作产量,来调整刮板的输送产量,通常是在刮板的进料口处设置一限流调节装置,来调整刮板进料口刮送物料的进料高度,达到控制输送产量的目的。限流调节装置的闸板与壳体之间要能上、下自由移动并能准确地在任意高度固定不动,闸板与壳体支撑处强度要高。由于进粉料时,从高处落入进料口的粉料对刮板的冲击力很大,常规的闸板与壳体间经常有物料的灰尘排出,严重的整个厂房都被灰尘笼罩,有时在刮板进料口加一吸风口用风机及脉冲除尘器降尘,但因短时处理的风量要非常大,不可能完全消除粉尘。不仅工人工作环境很差,而且遇到火星极易产生粉尘的爆炸,造成重大的安全事故,必须加以彻底解决。 At present, in the operation of the scraper conveyor, after the operating speed is selected, in actual work, it is usually necessary to adjust the conveying output of the scraper according to the actual working output of the on-line equipment and the off-line equipment of the scraper conveyor, usually at A current limiting adjustment device is installed at the feed port of the scraper to adjust the feeding height of the scraped material at the feed port of the scraper to achieve the purpose of controlling the conveying output. The gate plate and the housing of the current-limiting adjustment device must be able to move freely up and down and be accurately fixed at any height, and the support between the gate plate and the housing must have high strength. When the powder is fed, the powder falling into the feed port from a high place has a great impact on the scraper. The dust of the material is often discharged between the conventional gate and the shell. In severe cases, the entire plant is covered by dust. Sometimes a suction port is added to the feed port of the scraper to reduce dust with a fan and a pulse dust collector, but because the air volume for short-term processing is very large, it is impossible to completely eliminate the dust. Not only is the working environment for workers very poor, but dust explosions are easily produced when encountering sparks, causing major safety accidents, which must be thoroughly resolved.
发明内容 Contents of the invention
本实用新型的目的是设计一种饲料加工设备中的刮板输送机限流调节装置,能在任一调节物料层的高度准确定位,能将调节闸板完全密封在里面,彻底杜绝粉尘的泄露。 The purpose of this utility model is to design a scraper conveyor flow-limiting adjustment device in feed processing equipment, which can accurately position the height of any adjustment material layer, can completely seal the adjustment gate inside, and completely prevent the leakage of dust.
本实用新型的技术方案为:本实用新型的饲料加工设备中的刮板输送机限流调节装置包括刮板机进料段的闸板安装口、固定在闸板安装口上的闸板支撑架,闸板,设密封罩将闸板安装口密封。 The technical solution of the utility model is: the current limiting adjustment device of the scraper conveyor in the feed processing equipment of the utility model includes the gate installation port of the feed section of the scraper machine, the gate support frame fixed on the gate installation port, The gate is provided with a sealing cover to seal the gate installation opening.
所述的饲料加工设备中的刮板输送机限流调节装置,在闸板支撑架上口设支撑架连接法兰,支撑架连接法兰上有支撑架连接孔,密封罩下口有与支撑架连接法兰匹配的密封罩连接法兰及密封罩连接孔,密封罩与闸板支撑架通过螺栓连接。 The scraper conveyor current-limiting adjustment device in the feed processing equipment is provided with a support frame connecting flange on the upper opening of the gate support frame. The sealing cover connecting flange matched with the frame connecting flange and the sealing cover connecting hole, the sealing cover and the gate support frame are connected by bolts.
所述的闸板用碟形螺母及螺栓与支撑架固定在一起,调节闸板上有两个竖直方向的长腰孔,通过调节碟形螺母控制螺栓在长腰孔上的位置,调节闸板的高度。 The gate plate is fixed together with the support frame with a butterfly nut and bolts, and there are two vertical long waist holes on the adjusting gate plate, and the position of the bolt on the long waist hole is controlled by adjusting the butterfly nut, and the gate is adjusted. The height of the board.
所述闸板安装口1的宽度与刮板链的宽度一致,闸板支撑架的宽度与闸板安装口的宽度匹配,便于闸板的调节。闸板支撑架内侧有闸板导向板,闸板导向板两端与闸板支撑架连接,闸板导向板与闸板支撑架之间有闸板导向间隙口。 The width of the gate installation opening 1 is consistent with the width of the scraper chain, and the width of the gate support frame matches the width of the gate installation opening, which is convenient for the adjustment of the gate. There is a ram guide plate inside the ram support frame, the two ends of the ram guide plate are connected with the ram support frame, and there is a ram guide gap between the ram guide plate and the ram support frame.
所述的闸板导向板是一直角折弯件,闸板导向板的竖直面与闸板支撑架内侧行程闸板导向间隙口,闸板导向间隙口=2mm。 The ram guide plate is a right-angle bending part, the vertical surface of the ram guide plate and the inner travel ram guide gap of the ram support frame, and the ram guide gap=2mm.
本实用新型的优点:本实用新型的调节闸板能够根据不同的限流产量可上下调节,并能在任一调节物料层的高度准确定位。密封罩能将调节闸板完全密封在里面,彻底杜绝了粉尘的泄露。其结构简单可靠,便于制作及安装,运转可靠。使用方便、运行质量稳定、能满足不同型号刮板机的需要,且可省去为除尘而加装脉冲除尘器风机而消耗的电能,从而降低饲料生产成本。 The utility model has the advantages: the adjusting gate of the utility model can be adjusted up and down according to different current limiting output, and can be accurately positioned at any height of the material layer. The sealing cover can completely seal the adjusting gate inside, completely preventing the leakage of dust. The utility model has the advantages of simple and reliable structure, convenient manufacture and installation, and reliable operation. It is easy to use, stable in operation quality, can meet the needs of different types of scraper machines, and can save the power consumption of adding a pulse dust collector fan for dust removal, thereby reducing the cost of feed production.
附图说明 Description of drawings
图1是刮板输送机总体示意图。 Figure 1 is an overall schematic diagram of a scraper conveyor.
图2是本实用新型的结构示意图。 Fig. 2 is a structural representation of the utility model.
图3是平底刮板机闸板及支撑架结构示意图,即图2的A-A视图。 Fig. 3 is a schematic diagram of the structure of the gate plate and the support frame of the flat-bottomed scraper machine, that is, the A-A view of Fig. 2 .
图4是圆底刮板机闸板及支撑架结构示意图。 Fig. 4 is a schematic diagram of the structure of the gate plate and the support frame of the round bottom scraper machine.
具体实施方式 detailed description
如图1所示,刮板输送机包括进料段7、机身段9、刮板链8、进料口10、张紧段11、出料段12。 As shown in FIG. 1 , the scraper conveyor includes a feed section 7 , a fuselage section 9 , a scraper chain 8 , a feed port 10 , a tension section 11 , and a discharge section 12 .
如图1、图2:本实用新型的饲料加工设备中的刮板输送机限流调节装置包括刮板机进料段的闸板安装口1、固定在闸板安装口1上的闸板支撑架2,闸板3,设密封罩4将闸板安装口1密封。 As shown in Figure 1 and Figure 2: the current limiting adjustment device of the scraper conveyor in the feed processing equipment of the present utility model includes the gate installation port 1 of the feed section of the scraper machine, and the gate support fixed on the gate installation port 1 Frame 2, flashboard 3, establish sealing cover 4 to seal flashboard installation port 1.
在闸板支撑架2上口设支撑架连接法兰2a,支撑架连接法兰2a上有支撑架连接孔,密封罩4下口有与支撑架连接法兰2a匹配的密封罩连接法兰4a及密封罩连接孔,密封罩4与闸板支撑架2通过螺栓5连接。 A support frame connection flange 2a is provided on the upper opening of the gate support frame 2, a support frame connection hole is provided on the support frame connection flange 2a, and a seal cover connection flange 4a matching the support frame connection flange 2a is provided at the lower opening of the seal cover 4 And the sealing cover connecting hole, the sealing cover 4 and the gate support frame 2 are connected by bolts 5 .
图3是平底刮板机闸板及支撑架结构示意图,即图2的A-A视图: Figure 3 is a schematic diagram of the structure of the gate plate and the support frame of the flat-bottomed scraper machine, that is, the A-A view of Figure 2:
根据需要闸板采用平闸板。 According to the need, the gate adopts a flat gate.
图4是圆底刮板机闸板及支撑架结构示意图:根据需要闸板采用R型闸板。 Figure 4 is a schematic diagram of the structure of the ram and the support frame of the round bottom scraper machine: R-type rams are used for the rams as required.
如图2、3、4所示: As shown in Figures 2, 3, and 4:
所述的闸板3用碟形螺母及螺栓6与支撑架固定在一起,调节闸板3上有两个竖直方向的长腰孔3a,通过调节碟形螺母控制螺栓6在长腰孔3a上的位置,调节闸板3的高度。 Described flashboard 3 is fixed together with support frame with dish nut and bolt 6, two vertical long waist holes 3a are arranged on the adjustment flashboard 3, by adjusting the dish nut control bolt 6 in the long waist hole 3a The upper position, adjust the height of the gate 3.
所述闸板安装口1的宽度与刮板机型号对应,刮板链的宽度与刮板机的型号数值相同,常用平刮板型号有TGSS16、TGSS20、TGSS25、TGSS32、TGSS40,圆弧刮板型号有TGSU16、TGSU20、TGSU25、TGSU32、TGSU40,对应的闸板安装口1的宽度分别是160mm、200mm、250mm、320mm和400mm。闸板支撑架2的宽度与闸板安装口1的宽度匹配,闸板支撑架2内侧有闸板导向板2b,闸板导向板2b两端与闸板支撑架2连接,闸板导向板2b与闸板支撑架2之间有闸板导向间隙口。 The width of the gate installation port 1 corresponds to the model of the scraper machine, and the width of the scraper chain is the same as the model value of the scraper machine. Commonly used flat scraper models include TGSS16, TGSS20, TGSS25, TGSS32, TGSS40, The plate types are TGSU16, TGSU20, TGSU25, TGSU32, TGSU40, and the widths of the corresponding ram installation ports 1 are 160mm, 200mm, 250mm, 320mm and 400mm respectively. The width of the gate support frame 2 matches the width of the gate installation port 1. There is a gate guide plate 2b inside the gate support frame 2. Both ends of the gate guide plate 2b are connected with the gate support frame 2. The gate guide plate 2b There is a gate guide gap opening between the gate support frame 2 and the gate support frame 2.
所述的闸板导向板2b是一直角折弯件,闸板导向板2b的竖直面与闸板支撑架2内侧行程闸板导向间隙口,闸板导向间隙口=2mm。 The gate guide plate 2b is a right-angle bending part, the vertical surface of the gate guide plate 2b and the inner side of the gate support frame 2 travel gate guide gap, and the gate guide gap=2mm.
闸板支撑架2与进料段7的上盖板焊接在一起。闸板3通过碟形螺母和螺栓6及与闸板支撑架2固定在一起。可根据需要松开碟形螺母和螺栓6上、下调整闸板3的高低,达到控制输送物料高度,实现调整产量的目的。 The gate support frame 2 is welded together with the upper cover plate of the feed section 7 . The flashboard 3 is fixed together with the flashboard support frame 2 by a wing nut and a bolt 6 . The height of the gate 3 can be adjusted up and down by loosening the wing nut and the bolt 6 as required, so as to control the height of the conveyed material and realize the purpose of adjusting the output.
为防止闸板安装口1处的灰尘从闸板3与闸板支撑架2之间的间隙中泄露,在闸板支撑架2的上边加装防尘罩4进行全密闭连接,彻底杜绝细小灰尘的泄露。 In order to prevent the dust at the gate installation port 1 from leaking from the gap between the gate 3 and the gate support frame 2, a dust cover 4 is installed on the gate support frame 2 for a fully airtight connection, completely eliminating fine dust leak.
闸板支撑架2是一个槽型的框架结构,防尘罩4是5个面封闭型结构,敞开面通过法兰与闸板支撑架2用螺栓5固定在一起。彻底杜绝细小灰尘的泄露。 The gate support frame 2 is a grooved frame structure, and the dust cover 4 is a closed structure with five surfaces, and the open surface is fixed together with the gate support frame 2 by bolts 5 through flanges. Completely prevent the leakage of fine dust.
Claims (5)
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CN201520683342.8U CN204980065U (en) | 2015-09-02 | 2015-09-02 | Scraper Conveyor Current Limiting Adjustment Device in Feed Processing Equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111532807A (en) * | 2020-05-06 | 2020-08-14 | 山东和美华农牧科技股份有限公司 | Pressure reducing device of scraper conveyor at feeding port, scraper conveyor and application |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111532807A (en) * | 2020-05-06 | 2020-08-14 | 山东和美华农牧科技股份有限公司 | Pressure reducing device of scraper conveyor at feeding port, scraper conveyor and application |
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Granted publication date: 20160120 |