CN204974400U - Even fruit device of carrot - Google Patents
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 106
- 244000000626 Daucus carota Species 0.000 title claims abstract description 74
- 235000002767 Daucus carota Nutrition 0.000 title claims abstract description 74
- 238000005192 partition Methods 0.000 claims abstract description 39
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000009499 grossing Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000009849 Cucumis sativus Nutrition 0.000 description 1
- 244000061458 Solanum melongena Species 0.000 description 1
- 235000002597 Solanum melongena Nutrition 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
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Abstract
本实用新型专利属于农业机械领域,具体涉及一种胡萝卜匀果装置。其包括胡萝卜进料斗、隔板上果机构、凹槽滚筒单果机构、单果输送机构、电动机、减速器、传动链,其中胡萝卜进料斗安装于整套装置的前部上方,隔板上果机构其进料端位于胡萝卜进料斗下端,凹槽滚筒单果机构安装在隔板上果机构与单果输送机构之间,其输入端位于隔板上果机构输出侧下方,其输出端位于单果输送机构输入侧的上方,单果输送机构安装在整套装置后部,电动机连接减速器,并通过传动链分别连接隔板上果机构、凹槽滚筒单果机构、单果输送机构的动力输入端。本实用新型可以实现胡萝卜智能分选装置的单果要求和胡萝卜的高匀果率,并且具有结构简单、加工方便等特点。
The utility model patent belongs to the field of agricultural machinery, and specifically relates to a carrot smoothing device. It includes a carrot feeding hopper, a clapboard fruit mechanism, a grooved roller single fruit mechanism, a single fruit conveying mechanism, a motor, a reducer, and a transmission chain. The feeding end is located at the lower end of the carrot feeding hopper, the single fruit mechanism of the grooved roller is installed between the fruit mechanism on the partition and the single fruit conveying mechanism, the input end is located below the output side of the fruit mechanism on the partition, and the output end is located on the single fruit conveying mechanism Above the input side, the single fruit conveying mechanism is installed at the rear of the whole device, the motor is connected to the reducer, and is connected to the power input end of the partition fruit mechanism, the groove roller single fruit mechanism, and the single fruit conveying mechanism through the transmission chain. The utility model can realize the single fruit requirement of the carrot intelligent sorting device and the high carrot fruit uniformity rate, and has the characteristics of simple structure, convenient processing and the like.
Description
技术领域 technical field
本实用新型专利属于农业机械领域,具体涉及一种胡萝卜匀果装置。 The utility model patent belongs to the field of agricultural machinery, and specifically relates to a carrot smoothing device.
背景技术 Background technique
实现胡萝卜单果输送的不仅有助于提高胡萝卜的分级效率,还能提高胡萝卜的市场竞争力以及增加经济效益。目前胡萝卜的分选主要依靠人工,或者半机械化,尚未实现完全机械化智能分选。经研究发现,要想实现胡萝卜的完全机械化智能分选,实现胡萝卜的单果输送是分选的一大难题。目前,采用计算机视觉对胡萝卜进行智能分选已经研制成功,但由于较低的匀果率导致分选效率不能得到提高,造成分选效率低,劳动力消耗大,利润得不到大幅提高,不适合大规模生产和推广。在高效率生产和劳动成本不断提高的今天,胡萝卜匀果装置的机械化俨然已是必然趋势。 The realization of carrot single fruit transportation not only helps to improve the grading efficiency of carrots, but also improves the market competitiveness of carrots and increases economic benefits. At present, the sorting of carrots mainly relies on manual or semi-mechanized sorting, and fully mechanized intelligent sorting has not yet been realized. After research, it is found that in order to realize the fully mechanized and intelligent sorting of carrots, the single fruit transportation of carrots is a major problem in sorting. At present, the intelligent sorting of carrots using computer vision has been successfully developed, but due to the low uniformity rate, the sorting efficiency cannot be improved, resulting in low sorting efficiency, large labor consumption, and no significant increase in profits. Mass production and promotion. Today, with high-efficiency production and rising labor costs, the mechanization of carrot homogenizers has become an inevitable trend.
还有一些生产黄瓜茄子等棒槌状蔬菜的企业,也可通过采用不同高度和宽度的隔板式输送带这种机械的方法,来代替传统的手工匀果,极大地提高了生产率,解放了劳动力。 There are also some enterprises that produce mallet-shaped vegetables such as cucumbers and eggplants. They can also use the mechanical method of clapboard conveyor belts of different heights and widths to replace the traditional manual fruit smoothing, which greatly improves productivity and liberates labor. .
发明内容 Contents of the invention
本实用新型旨在解决智能胡萝卜分选中匀果率造成的分选效率低现状,本实用新型提出了一种胡萝卜匀果装置,其采用的技术方案如下: The utility model aims to solve the current situation of low sorting efficiency caused by the smoothing rate in intelligent carrot sorting. The utility model proposes a carrot smoothing device, and the technical scheme adopted is as follows:
一种胡萝卜匀果装置,包括胡萝卜进料斗、隔板上果机构、凹槽滚筒单果机构、单果输送机构、电动机、减速器、传动链,其中胡萝卜进料斗安装于整套装置的前部上方,由厚度为2mm的不锈钢板焊接而成,宽度比最长胡萝卜长度长10mm,所述隔板上果机构其进料端位于胡萝卜进料斗下端,所述凹槽滚筒单果机构安装在隔板上果机构与单果输送机构之间,其输入端位于隔板上果机构输出侧下方,其输出端位于单果输送机构输入侧的上方,所述单果输送机构安装在整套装置后部,电动机连接减速器,并通过传动链分别连接隔板上果机构、凹槽滚筒单果机构、单果输送机构的动力输入端;电动机驱动隔板上果机构、凹槽滚筒单果机构、单果输送机构工作,之后将需要处理的胡萝卜放入胡萝卜进料斗中。 A carrot fruit homogenizing device, including a carrot feeding hopper, a separator fruit mechanism, a grooved roller single fruit mechanism, a single fruit conveying mechanism, a motor, a reducer, and a transmission chain, wherein the carrot feeding hopper is installed above the front of the whole set of devices , welded by a stainless steel plate with a thickness of 2mm, the width is 10mm longer than the length of the longest carrot, the feeding end of the partition fruit mechanism is located at the lower end of the carrot feeding hopper, and the groove roller single fruit mechanism is installed on the partition Between the fruit loading mechanism and the single fruit conveying mechanism, its input end is located below the output side of the fruit mechanism on the partition, and its output end is located above the input side of the single fruit conveying mechanism. The single fruit conveying mechanism is installed at the rear of the whole device, and the motor is connected to reduce The device is connected to the power input ends of the partition fruit mechanism, the groove roller single fruit mechanism and the single fruit conveying mechanism respectively through the transmission chain; The processed carrots are placed in the carrot feed hopper.
所述隔板上果机构由主动滚筒、隔板输送带、从动滚筒、机架、调节防护装置等结构组成,其中主动滚筒通过传动链连接在减速器的输出端,隔板输送带采用PVC材料制成,安装在主动滚筒与从动滚筒之间,在隔板输送带上设置有间隔约为两个大中型胡萝卜宽度的隔板;胡萝卜通过胡萝卜进料斗输出端落入到隔板上果机构中,落入到隔板上果机构中的胡萝卜在隔板输送带上实现横向排布,之后隔板输送带在主动滚筒与从动滚筒的共同作用下,将初步筛选的胡萝卜移动至隔板上果机构上部,实现胡萝卜的单向排布。 The clapboard fruiting mechanism is composed of a driving roller, a clapboard conveyor belt, a driven roller, a frame, and an adjustment protection device. Made of raw materials, installed between the driving roller and the driven roller, on the partition conveyor belt, there are partitions about the width of two large and medium-sized carrots; the carrots fall into the partition through the output end of the carrot feeding hopper In the fruit mechanism, the carrots falling into the fruit mechanism on the clapboard are arranged horizontally on the clapboard conveyor belt, and then the clapboard conveyor belt moves the preliminary screened carrots to the The upper part of the fruit mechanism on the partition realizes the one-way arrangement of carrots.
所述凹槽滚筒单果机构安装在隔板上果机构与单果输送机构之间,其输入端位于隔板上果机构输出侧下方,其输出端位于单果输送机构输入侧的上方,其由凹槽滚筒机构外壳、凹槽滚筒、凹槽滚筒轴、机架、调节防护装置等结构组成,凹槽滚筒凹槽滚筒轴安装在机构外壳内部,凹槽滚筒是采用在一根圆柱上开出适量个数的U型凹槽,每个U型凹槽的直径约为一个大中型胡萝卜的粗度,凹槽滚筒轴通过传动链连接在减速器的输出端;进入凹槽滚筒单果机构的胡萝卜在凹槽滚筒的转动下,进入凹槽滚筒的U型凹槽中,实现胡萝卜单个输送。 The groove roller single fruit mechanism is installed between the partition plate fruit mechanism and the single fruit conveying mechanism, its input end is located below the output side of the partition plate fruit mechanism, and its output end is located above the single fruit conveying mechanism input side, which is formed by the groove The shell of the drum mechanism, the grooved drum, the shaft of the grooved drum, the frame, the adjustment protection device and other structures are composed. The shaft of the grooved drum is installed inside the shell of the mechanism. There are several U-shaped grooves, the diameter of each U-shaped groove is about the thickness of a large and medium-sized carrot, and the shaft of the grooved roller is connected to the output end of the reducer through a transmission chain; the carrots entering the single-fruit mechanism of the grooved roller are Under the rotation of the grooved roller, it enters the U-shaped groove of the grooved roller to realize the single conveying of carrots.
所述单果输送机构安装在整套装置后部,其由末端进料斗、末端主动滚筒、末端隔板输送带、末端从动滚筒组成,其中末端进料斗安装在单果输送机构前部,位于凹槽滚筒单果机构输出端下方,末端主动滚筒通过传动链连接在减速器的输出端,末端隔板输送带安装在末端主动滚筒与末端从动滚筒之间;单个胡萝卜经凹槽滚筒单果机构的出料口被输送到单果输送机构的末端进料斗,之后胡萝卜落到末端隔板输送带,末端隔板输送带在末端主动滚筒与末端从动滚筒的带动下,将经过筛选的胡萝卜输出,从而实现胡萝卜精确匀果。 The single fruit conveying mechanism is installed at the rear of the entire device, which is composed of an end feeding hopper, an end driving roller, an end partition conveyor belt, and an end driven roller, wherein the end feeding hopper is installed at the front of the single fruit conveying mechanism, located Below the output end of the single-fruit mechanism of the grooved roller, the end driving roller is connected to the output end of the reducer through the transmission chain, and the end partition conveyor belt is installed between the end driving roller and the end driven roller; a single carrot passes through the groove roller single-fruit mechanism. The feed port is transported to the end feeding hopper of the single fruit conveying mechanism, and then the carrots fall to the end partition conveyor belt, and the end partition conveyor belt is driven by the end driving roller and the end driven roller to output the screened carrots, thus Realize precise uniform fruit of carrots.
本实用新型具有如下优点:通过隔板输送机构和凹槽滚筒机构,实现胡萝卜智能分选装置的单果要求;利用凹槽滚筒机构,实现了胡萝卜的高匀果率;且具有结构简单、加工方便,更加科学和客观的特点。 The utility model has the following advantages: through the separator conveying mechanism and the groove roller mechanism, the single fruit requirement of the carrot intelligent sorting device is realized; the use of the groove roller mechanism realizes the high fruit uniformity rate of carrots; and it has simple structure and convenient processing , more scientific and objective features.
附图说明 Description of drawings
图1:本实用新型一种胡萝卜匀果装置结构示意图, Fig. 1: a structural schematic diagram of a carrot homogenizing device of the present invention,
图2:本实用新型一种胡萝卜匀果装置中隔板上果机构的结构原理图, Fig. 2: The schematic diagram of the structure of the clapboard fruiting mechanism in a carrot fruit homogenizing device of the present invention,
图3:本实用新型一种胡萝卜匀果装置中凹槽滚筒机构的结构原理图, Fig. 3: Schematic diagram of the structure of the grooved roller mechanism in a carrot smoothing device of the present invention,
图4:本实用新型一种胡萝卜匀果装置中单果输送机构的结构原理图。 Fig. 4: Structural schematic diagram of a single fruit conveying mechanism in a carrot fruit homogenizing device of the present invention.
1.胡萝卜进料斗,2.隔板上果机构,3.凹槽滚筒单果机构,4.单果输送机构,5.电动机,6.减速器,7.链传动,2.1主动滚筒,2.2隔板输送带,2.3从动滚筒,3.1凹槽滚筒机构外壳,3.2凹槽滚筒,3.3凹槽滚筒轴,4.1末端进料斗,4.2末端主动滚筒,4.3末端隔板输送带,4.4末端从动滚筒。 1. Carrot feeding hopper, 2. Partition plate fruit mechanism, 3. Groove roller single fruit mechanism, 4. Single fruit conveying mechanism, 5. Electric motor, 6. Reducer, 7. Chain drive, 2.1 Drive roller, 2.2 Partition plate Conveyor belt, 2.3 driven roller, 3.1 grooved roller mechanism shell, 3.2 grooved roller, 3.3 grooved roller shaft, 4.1 end feed hopper, 4.2 end driving roller, 4.3 end partition conveyor belt, 4.4 end driven roller.
具体实施方式 detailed description
下面结合附图和实例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and example the utility model is described further:
如图1-图4所示,本实用新型一种胡萝卜匀果装置,包括胡萝卜进料斗1、隔板上果机构2、凹槽滚筒单果机构3、单果输送机构4、电动机5、减速器6、传动链7、主动滚筒2.1、隔板输送带2.2、从动滚筒2.3、凹槽滚筒机构外壳3.1、凹槽滚筒3.2、凹槽滚筒轴3.3、末端进料斗4.1、末端主动滚筒4.2、末端隔板输送带4.3、末端从动滚筒4.4,所述胡萝卜进料斗1安装于整套装置的前部上方,由厚度为2mm的不锈钢板焊接而成,宽度比最长胡萝卜长度长10mm,所述隔板上果机构2其进料端位于胡萝卜进料斗1下端,由主动滚筒2.1、隔板输送带2.2、从动滚筒2.3、机架、调节防护装置等结构组成,其中主动滚筒2.1通过传动链7连接在减速器6的输出端,隔板输送带2.2采用PVC材料制成,安装在主动滚筒2.1与从动滚筒2.3之间,在隔板输送带2.2上设置有间隔约为两个大中型胡萝卜宽度的隔板,所述凹槽滚筒单果机构3安装在隔板上果机构2与单果输送机构4之间,其输入端位于隔板上果机构2输出侧下方,其输出端位于单果输送机构4输入侧的上方,其由凹槽滚筒机构外壳3.1、凹槽滚筒3.2、凹槽滚筒轴3.3、机架、调节防护装置等结构组成,凹槽滚筒3.2凹槽滚筒轴3.3安装在机构外壳3.1内部,凹槽滚筒3.2是采用在一根圆柱上开出适量个数的U型凹槽,每个U型凹槽的直径约为一个大中型胡萝卜的粗度,凹槽滚筒轴3.3通过传动链7连接在减速器6的输出端,所述单果输送机构4安装在整套装置后部,其由末端进料斗4.1、末端主动滚筒4.2、末端隔板输送带4.3、末端从动滚筒4.4组成,其中末端进料斗4.1安装在单果输送机构4前部,位于凹槽滚筒单果机构3输出端下方,末端主动滚筒4.2通过传动链7连接在减速器6的输出端,末端隔板输送带4.3安装在末端主动滚筒4.2与末端从动滚筒4.4之间,所述电动机5其输出端连接在减速器6的输入端,所述减速器6通过传动链7分别连接隔板上果机构2、凹槽滚筒单果机构3、单果输送机构4的动力输入端。 As shown in Fig. 1-Fig. 4, a carrot homogenizing device of the present invention includes a carrot feeding hopper 1, a clapboard fruit mechanism 2, a groove roller single fruit mechanism 3, a single fruit conveying mechanism 4, a motor 5, and a reducer 6. Transmission chain 7, driving roller 2.1, clapboard conveyor belt 2.2, driven roller 2.3, grooved roller mechanism shell 3.1, grooved roller 3.2, grooved roller shaft 3.3, end feed hopper 4.1, end driving roller 4.2, The end partition conveyor belt 4.3, the end driven roller 4.4, the carrot feeding hopper 1 is installed above the front part of the whole set of devices, and is welded by stainless steel plates with a thickness of 2 mm, and the width is 10 mm longer than the longest carrot length. The feed end of the separator fruit mechanism 2 is located at the lower end of the carrot feed hopper 1, and is composed of a driving roller 2.1, a partition conveyor belt 2.2, a driven roller 2.3, a frame, and an adjustment protection device, among which the driving roller 2.1 passes through The transmission chain 7 is connected to the output end of the reducer 6, and the partition conveyor belt 2.2 is made of PVC material, installed between the driving roller 2.1 and the driven roller 2.3, and the partition conveyor belt 2.2 is provided with an interval of about two The divider with the width of large and medium-sized carrots, the groove roller single fruit mechanism 3 is installed between the divider fruit mechanism 2 and the single fruit conveying mechanism 4, its input end is located below the output side of the divider fruit mechanism 2, and its output end is located at Above the input side of the single fruit conveying mechanism 4, it is composed of grooved roller mechanism shell 3.1, grooved roller 3.2, grooved roller shaft 3.3, frame, adjustment protection device and other structures, grooved roller 3.2 grooved roller shaft 3.3 is installed on Inside the mechanism shell 3.1, the groove roller 3.2 adopts an appropriate number of U-shaped grooves on a cylinder. The diameter of each U-shaped groove is about the thickness of a large and medium-sized carrot. The groove roller shaft 3.3 Connected to the output end of the reducer 6 through the transmission chain 7, the single fruit conveying mechanism 4 is installed at the rear of the whole device, which consists of the end feeding hopper 4.1, the end driving roller 4.2, the end partition conveyor belt 4.3, and the end driven roller 4.4 composition, in which the end feeding hopper 4.1 is installed in the front of the single fruit conveying mechanism 4, located below the output end of the grooved roller single fruit mechanism 3, the end driving roller 4.2 is connected to the output end of the reducer 6 through the transmission chain 7, and the end partition conveys The belt 4.3 is installed between the end driving roller 4.2 and the end driven roller 4.4, the output end of the motor 5 is connected to the input end of the reducer 6, and the reducer 6 is respectively connected to the partition fruit mechanism 2 through the transmission chain 7 , the groove roller single fruit mechanism 3, the power input end of the single fruit conveying mechanism 4.
在使用本实用新型之时,电动机5将动力输入减速器6,之后减速器6将动力通过传动链7传递给隔板上果机构2、凹槽滚筒单果机构3、单果输送机构4,从而驱动隔板上果机构2、凹槽滚筒单果机构3、单果输送机构4工作,之后将需要处理的胡萝卜放入胡萝卜进料斗1中,胡萝卜通过胡萝卜进料斗1输出端落入到隔板上果机构2中,落入到隔板上果机构2中的胡萝卜在隔板输送带2.2上实现横向排布,之后隔板输送带2.2在主动滚筒2.1与从动滚筒2.3的共同作用下,将初步筛选的胡萝卜移动至隔板上果机构2上部,实现胡萝卜的单向排布,之后落入到凹槽滚筒单果机构3的进料口,进入凹槽滚筒单果机构3的胡萝卜在凹槽滚筒3.2的转动下,进入凹槽滚筒3.2的U型凹槽中,实现胡萝卜单个输送,单个胡萝卜经凹槽滚筒单果机构3的出料口被输送到单果输送机构4的末端进料斗4.1,之后胡萝卜落到末端隔板输送带4.3,末端隔板输送带4.3在末端主动滚筒4.2与末端从动滚筒4.4的带动下,将经过筛选的胡萝卜输出,从而实现胡萝卜精确匀果。 When using the utility model, the motor 5 inputs the power into the reducer 6, and then the reducer 6 transmits the power to the separator fruit mechanism 2, the groove roller single fruit mechanism 3, and the single fruit conveying mechanism 4 through the transmission chain 7, thereby driving The clapboard fruit mechanism 2, the groove roller single fruit mechanism 3, and the single fruit conveying mechanism 4 work, and then put the carrots to be processed into the carrot feeding hopper 1, and the carrots fall into the partition through the output end of the carrot feeding hopper 1 In the fruit mechanism 2, the carrots falling into the fruit mechanism 2 on the clapboard are horizontally arranged on the clapboard conveyor belt 2.2, and then the clapboard conveyor belt 2.2, under the joint action of the driving roller 2.1 and the driven roller 2.3, will The preliminarily screened carrots move to the upper part of the fruit mechanism 2 on the partition to realize the one-way arrangement of the carrots, and then fall into the feeding port of the single fruit mechanism 3 of the grooved drum, and the carrots entering the single fruit mechanism 3 of the grooved drum are placed on the grooved drum. Under the rotation of 3.2, it enters the U-shaped groove of the grooved drum 3.2 to realize individual conveying of carrots, and a single carrot is conveyed to the end feeding hopper 4.1 of the single fruit conveying mechanism 4 through the outlet of the grooved drum single fruit mechanism 3, and then The carrots fall to the end clapboard conveyor belt 4.3, and the end clapboard conveyor belt 4.3 is driven by the end driving drum 4.2 and the end driven drum 4.4 to output the screened carrots, thereby realizing precise fruit uniformity of carrots.
Claims (4)
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