CN204916310U - Cheese packaging production line - Google Patents
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- CN204916310U CN204916310U CN201520536167.XU CN201520536167U CN204916310U CN 204916310 U CN204916310 U CN 204916310U CN 201520536167 U CN201520536167 U CN 201520536167U CN 204916310 U CN204916310 U CN 204916310U
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Abstract
本实用新型公开了一种筒子纱包装生产线,筒子纱包装生产线包括依次安装于运输装置上的调正装置、大小头检测装置、翻转装置、单纱切封机、单纱热收缩机、整列装置、整包切封机、整包热收缩机。在本实用新型中调正装置将筒子纱调整为直立状态,大小头检测装置检测大小头位置,翻转装置对筒子纱进行选择性翻转,单纱切封机对单个筒子纱塑封防潮薄膜,单纱热收缩机把塑料薄膜紧紧的收缩到筒子纱上,整列装置将筒子纱以制定的排列数进行整列,之后对整包筒子纱塑封防潮薄膜,整包热收缩机把塑料薄膜紧紧的收缩到筒子纱上,整包筒子纱则包装完成,具有自动化程度高,能够实现连续化大批量生产,节约人力、物力,并且包装好的整包筒子纱质量好。
The utility model discloses a cheese packaging production line. The cheese packaging production line comprises an adjustment device, a size detection device, a turning device, a single yarn cutting and sealing machine, a single yarn heat shrinking machine, and an alignment device sequentially installed on a transportation device. , Whole bag cutting and sealing machine, whole bag heat shrinking machine. In the utility model, the adjusting device adjusts the package yarn to an upright state, the large and small end detection device detects the position of the large and small end, the turning device selectively turns over the package yarn, and the single yarn cutting and sealing machine plastically seals a single package yarn with a moisture-proof film, single yarn The heat shrinking machine shrinks the plastic film tightly onto the package yarn, and the alignment device arranges the package yarn with the specified number of arrangements, and then seals the moisture-proof film on the whole package of package yarn, and the whole package heat shrinking machine shrinks the plastic film tightly. On the cheese, the whole package of cheese is packaged, with a high degree of automation, which can realize continuous mass production, save manpower and material resources, and the packaged package of cheese is of good quality.
Description
技术领域 technical field
本实用新型涉及筒子纱生产技术领域,尤其涉及一种筒子纱包装生产线及其包装工艺。 The utility model relates to the technical field of cheese production, in particular to a cheese packaging production line and a packaging process thereof.
背景技术 Background technique
目前生产厂家一般是由两至三个人配合完成一袋筒子纱的包装。首先,人工将络纱机络好的筒子纱收集起来,然后将筒子纱装入塑料袋,再手工按一定的排列方式装入编织袋并对其称重,人工用记号笔写上称重和生产数据,不仅工作量大也容易使人疲劳,而且占用大量的人力资源,最终的包装质量也参差不齐。在当今社会中人力劳动成本越来越高,企业要求的自动化程度也逐步提高,实现筒子纱自动包装和打包是发展的必然趋势。 At present, manufacturers usually cooperate to complete the packaging of a bag of cheese by two to three people. First of all, manually collect the package yarn wound by the winder, then put the package yarn into a plastic bag, then manually put it into a woven bag according to a certain arrangement and weigh it, and write the weighing and weight manually with a marker pen. The production data not only has a heavy workload and is easy to make people tired, but also takes up a lot of human resources, and the quality of the final packaging is also uneven. In today's society, the cost of human labor is getting higher and higher, and the degree of automation required by enterprises is also gradually increasing. It is an inevitable trend of development to realize automatic packaging and packaging of cheese.
发明内容 Contents of the invention
本实用新型的第一目的在于针对现有技术存在的筒子纱使用人工包装,费时费力,而且包装质量差的问题,提供一种筒子纱包装生产线。 The first purpose of the present utility model is to provide a cheese packaging production line to solve the problem of manual packaging of cheese in the prior art, which is time-consuming, laborious, and poor in packaging quality.
本实用新型的第二目的在于提供一种利用上述筒子纱包装生产线的包装工艺。 The second purpose of the present utility model is to provide a packaging process using the above cheese packaging production line.
为了达到上述第一目的,本实用新型采用的技术方案如下: In order to achieve above-mentioned first object, the technical scheme that the utility model adopts is as follows:
本实用新型的一种筒子纱包装生产线,包括以下部件, A cheese packaging production line of the present utility model comprises the following components,
运输装置,用于运输筒子纱; transport device for transporting packages;
调正装置,用于将筒子纱调整为直立状态; Adjusting device, used to adjust the cheese to an upright state;
大小头检测装置,用于检测筒子纱上的大头和小头的位置; The big and small end detection device is used to detect the position of the big end and small end on the cheese;
翻转装置,用于翻转筒子纱,使任意相邻的两个筒子纱倒置排列; The turning device is used to turn over the cheese, so that any two adjacent cheeses are arranged upside down;
单纱切封机,用于对单个筒子纱使用塑料薄膜塑封; Single yarn cutting and sealing machine, used for sealing single package yarn with plastic film;
单纱热收缩机,用于将单个筒子纱上的塑料薄膜收缩到单个筒子纱上; Single yarn heat shrinking machine, used to shrink the plastic film on the single package yarn to the single package yarn;
整列装置,用于将筒子纱以制定的排列数进行整列; Arranging device, used for arranging the packages with the specified number of arrangement;
整包切封机,用于对整包筒子纱用塑料薄膜塑封; Whole package cutting and sealing machine, used to seal the whole package of cheese with plastic film;
整包热收缩机,用于将整包筒子纱上的塑料薄膜收缩到整包筒子纱上; Whole package heat shrinking machine, used to shrink the plastic film on the whole package of cheese to the whole package of cheese;
控制装置,用于控制所述运输装置、所述调正装置、大小头检测装置、翻转装置、单纱切封机、单纱热收缩机、整列装置、整包切封机、整包热收缩机工作; The control device is used to control the transportation device, the adjustment device, the size detection device, the turning device, the single yarn cutting and sealing machine, the single yarn heat shrinking machine, the arrangement device, the whole package cutting and sealing machine, the whole package heat shrinking machine work;
所述调正装置、大小头检测装置、翻转装置、单纱切封机、单纱热收缩机、整列装置、整包切封机、整包热收缩机依次设置于所述运输装置上。 The adjustment device, the size end detection device, the turning device, the single yarn cutting and sealing machine, the single yarn heat shrinking machine, the aligning device, the whole bag cutting and sealing machine, and the whole bag heat shrinking machine are sequentially arranged on the transportation device.
进一步地,所述筒子纱包装生产线还包括以下部件: Further, the cheese packaging production line also includes the following components:
称重装置,用于称取整包筒子纱的重量并把数据传输到喷码机; Weighing device, used to weigh the weight of the whole package of cheese and transmit the data to the inkjet printer;
喷码机,用于重量数据和生产信息喷印到整包筒子纱上; Inkjet printer, used to print weight data and production information on the whole package of cheese;
所述整包热收缩机处的运输装置上沿生产线方向依次安装有所述称重装置、所述喷码机,所述称重装置、所述喷码机均与所述控制装置相连接。 The weighing device and the inkjet printer are sequentially installed on the transportation device at the package heat shrinking machine along the direction of the production line, and both the weighing device and the inkjet printer are connected to the control device.
进一步地,所述包装生产线还包括集料传送装置,外部的筒子纱络纱机通过所述集料传送装置与所述调正装置相连接。 Further, the packaging production line also includes a collection conveying device, and the external cheese winder is connected with the adjustment device through the collecting conveying device.
进一步地,所述大小头检测装置包括安装于所述运输装置上的支撑杆,所述支撑杆上安装有第一光电传感器和第二光电传感器,所述第一光电传感器的高度与所述筒子纱顶部位置相对应,所述第二光电传感器与所述筒子纱底部位置相对应。 Further, the big and small head detection device includes a support rod installed on the transportation device, a first photoelectric sensor and a second photoelectric sensor are installed on the support rod, and the height of the first photoelectric sensor is the same as that of the bobbin The position of the top of the yarn corresponds to the position of the second photoelectric sensor and the position of the bottom of the cheese.
进一步地,所述翻转装置包括以下部件: Further, the turning device includes the following components:
计数光电传感器,用于计数经过运输装置上的筒子纱; Counting photoelectric sensor, used for counting the packages passing through the transport device;
定位光电传感器,用于确认筒子纱已到达翻转装置上可工作的位置; Positioning photoelectric sensor, used to confirm that the cheese has reached the working position on the turning device;
翻转盒,用于将翻转筒子纱; Turning box, used to turn over the cheese;
推入装置,用于将需要翻转的筒子纱从运输装置推入翻转盒; Pushing device, used to push the packages to be turned over from the transport device into the turning box;
推出装置,用于将翻转后的筒子纱从翻转盒推出至运输装置; Push-out device, used to push out the turned package from the turning box to the transport device;
所述计数光电传感器、定位光电传感器、翻转盒依次安装于所述运输装置上,所述翻转盒能够旋转至一待翻转位置和一翻转后位置,与所述待翻转位置相对的运输装置的另一侧设有所述推入装置,所述翻转后位置处设有所述推出装置。 The counting photoelectric sensor, the positioning photoelectric sensor, and the overturning box are sequentially installed on the transportation device. The overturning box can be rotated to a position to be turned over and a position after turning over. The other side of the transportation device opposite to the position to be turned over is The push-in device is provided on one side, and the push-out device is provided at the reversed position.
进一步地,所述整列装置包括设置于所述运输装置一侧的第一推纱装置,与所述第一推纱装置相对的运输装置另一侧设有整列储纱平台,所述第一推纱装置处的整列装置上还连接有整列定位光电传感器,所述整列储纱平台还与第二推纱装置相连接,与所述第二推纱装置相对的整列储纱平台另一侧设有通往所述整包切封机的第一运输单元。 Further, the alignment device includes a first yarn pushing device arranged on one side of the transportation device, and the other side of the transportation device opposite to the first yarn pushing device is provided with an alignment yarn storage platform, and the first pushing device The alignment device at the yarn device is also connected with an alignment photoelectric sensor, and the alignment yarn storage platform is also connected with the second yarn pushing device, and the other side of the alignment yarn storage platform opposite to the second yarn pushing device is provided with The first transport unit leading to the bale cut-sealer.
进一步地,所述称重装置处的运输装置为第二运输单元,所述第二运输单元包括多个滚筒,所述称重装置包括多个升降装置,多个所述升降装置共同支撑起称重传感器组件,所述称重传感器组件上还设有垫板,所述垫板上连接有多个称重顶起支架,每个所述称重顶起支架均设置于相邻两滚筒之间的空隙中,所述称重传感器组件还通过电子称重终端与一称重处理器相连接。 Further, the transportation device at the weighing device is a second transportation unit, the second transportation unit includes a plurality of rollers, the weighing device includes a plurality of lifting devices, and a plurality of the lifting devices jointly support the scale. A load cell assembly, the load cell assembly is also provided with a backing plate, and the backing plate is connected with a plurality of weighing jacking brackets, and each of the weighing jacking brackets is arranged between two adjacent rollers In the gap, the load cell assembly is also connected to a weighing processor through an electronic weighing terminal.
为了达到上述第二目的,本实用新型采用的技术方案如下: In order to achieve the above-mentioned second purpose, the technical scheme adopted by the utility model is as follows:
一种根据上述筒子纱包装生产线的包装工艺,包括以下步骤, A packaging process according to the above cheese packaging production line, comprising the following steps,
S1、筒子纱络纱机络纱完成后的筒子纱通过集料传送装置收集并输送至运输装置; S1. After the winding of the package yarn winder, the package yarn is collected by the material conveying device and transported to the transportation device;
S2、通过调正装置将筒子纱调整至直立状态; S2. Adjust the cheese to an upright state through the adjustment device;
S3、通过大小头检测装置检测筒子纱上的大头和小头的位置; S3, detect the positions of the big end and the small end on the cheese by the big and small end detection device;
S4、对筒子纱进行计数获得计数值; S4, counting the cheese to obtain the count value;
S5、判断步骤S4中的计数值的筒子纱大头小头的位置是否与预定位置相符,如果不是执行步骤S6、如果是执行步骤S7; S5, judging whether the position of the large end and small end of the cheese of the count value in the step S4 matches the predetermined position, if it is not to perform step S6, if it is to perform step S7;
S6、筒子纱进入翻转装置进行翻转,然后执行步骤S7; S6, the package yarn enters the turning device for turning over, and then executes step S7;
S7、筒子纱进入单纱切封机,进行切封塑料薄膜; S7, the cheese enters the single yarn cutting and sealing machine to cut and seal the plastic film;
S8、塑封好的筒子纱进入单纱热收缩机,把塑料薄膜收缩到筒子纱上; S8. The plastic-sealed package enters the single-yarn heat shrinking machine to shrink the plastic film onto the package;
S9、筒子纱进入整列装置,按照预定的排列方式对筒子纱进行整列; S9, the bobbins enter the alignment device, and the bobbins are aligned according to the predetermined arrangement;
S10、整包筒子纱进入整包切封机,对整包筒子纱进行切封塑料薄膜; S10, the whole package of cheese enters the whole package cutting and sealing machine, and cuts and seals the whole package of cheese with plastic film;
S11、整包筒子纱进入整包热收缩机,把塑料薄膜收缩到整包筒子纱上; S11. The whole package of cheese enters the whole package heat shrinking machine, and the plastic film is shrunk onto the whole package of cheese;
S12、整包筒子纱进入称重装置进行称重,获得重量数据; S12, the whole package of cheese enters the weighing device for weighing, and obtains weight data;
S13、通过喷码机将整包筒子纱的生产信息进行喷印。 S13. Print the production information of the whole package of cheese through the inkjet printer.
进一步地,所述步骤S6包括以下步骤: Further, the step S6 includes the following steps:
S61、检测筒子纱是否被传送至翻转装置; S61. Detect whether the cheese is delivered to the turning device;
S62、将筒子纱推入翻转装置; S62, pushing the cheese into the turning device;
S63、检测筒子纱是否推进到位; S63, detecting whether the cheese is advanced in place;
S64、翻转装置带动筒子纱翻转180°; S64. The overturning device drives the cheese to overturn 180°;
S65、检测筒子纱是否翻转到位; S65. Detect whether the package is overturned in place;
S66、将筒子纱推出至运输装置; S66, pushing the cheese to the transport device;
S67、检测筒子纱是否推出到位; S67, detecting whether the cheese is pushed out in place;
S68、翻转装置翻转-180°回位; S68, the flipping device flips -180° back;
S69、执行步骤S7。 S69. Execute step S7.
进一步地,所述步骤S9包括以下步骤; Further, the step S9 includes the following steps;
S91、实时检测筒子纱是否被传送至整列装置,如果是,执行步骤S92,如果不是,重新执行步骤S91; S91, detect in real time whether the cheese is delivered to the alignment device, if yes, perform step S92, if not, re-execute step S91;
S92、将筒子纱从运输装置推送至整列装置上的整列储纱平台,并把整列列数数量加1; S92. Push the bobbins from the transport device to the yarn storage platform on the alignment device, and add 1 to the number of alignments;
S93、判断整列列数数量是否到达预设的列数,如果不是,执行步骤S91,如果是,执行步骤S94; S93. Judging whether the number of whole columns reaches the preset number of columns, if not, execute step S91, if yes, execute step S94;
S94、将整列筒子纱从整列储纱平台上推送至通往整包切封机的第一运输单元,并且把整列排数数量加1,整列列数数量归零; S94. Push the whole row of cheeses from the whole row yarn storage platform to the first transport unit leading to the whole package cutting and sealing machine, and add 1 to the number of rows of the whole row, and reset the number of rows to zero;
S95、判断整列排数数量是否达到预设的排数,如果不是,执行步骤S91,如果是,执行步骤S96; S95, judging whether the number of rows in the whole column reaches the preset number of rows, if not, execute step S91, if yes, execute step S96;
S96、整列排数归零。 S96 , the row number of the whole column is reset to zero.
与现有技术相比,本实用新型的优点在于:络纱机络好的筒子纱滑落至运输装置上时为卧倒状态,需要通过调正装置调整为直立状态,调整为直立状态的筒子纱大小头位置具有随机性,由于筒子纱具有锥度,为节约空间使其大头小头交错达到最紧密的排列。筒子纱首先进入大小头检测装置检测大小头位置,再通过翻转装置,进行选择性翻转,翻转后的筒子纱进入单纱切封机,对单个筒子纱塑封防潮薄膜,塑封好的筒子纱进入单纱热收缩机,把塑料薄膜紧紧的收缩到筒子纱上。收缩好的筒子纱进入整列装置,筒子纱以制定的排列数进行整列,并被推入整包包装切封机,对整包筒子纱塑封防潮薄膜,塑封好的整包筒子纱进入整包热收缩机,把塑料薄膜紧紧的收缩到筒子纱上,整包筒子纱则包装完成,具有自动化程度高,能够实现连续化大批量生产,节约人力、物力,并且包装好的整包筒子纱质量好。 Compared with the prior art, the utility model has the advantage that: when the bobbin wound by the winder slides onto the transport device, it is in a lying state, and needs to be adjusted to an upright state by an adjustment device, and the bobbin yarn adjusted to an upright state The positions of the large and small ends are random. Because the package yarn has a taper, the large and small ends are staggered to achieve the tightest arrangement in order to save space. The package yarn first enters the size end detection device to detect the position of the size end, and then through the turning device, it is selectively turned over, and the turned package yarn enters the single yarn cutting and sealing machine, and the single package yarn is plastic-sealed with a moisture-proof film, and the plastic-sealed package yarn enters the single The yarn heat shrinking machine shrinks the plastic film tightly onto the bobbin yarn. The shrunk cheeses enter the alignment device, and the cheeses are aligned with the specified number of arrangements, and pushed into the whole package packaging cutting and sealing machine, the whole package of cheeses is plastic-sealed with moisture-proof film, and the plastic-sealed whole package of cheeses enters the whole package of heat Shrinking machine, which shrinks the plastic film tightly onto the cheese, and the whole package of cheese is packaged. It has a high degree of automation, can realize continuous mass production, save manpower and material resources, and ensure the quality of the packaged package of yarn it is good.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型的筒子纱包装生产线的结构示意图; Fig. 1 is the structural representation of cheese packaging production line of the present utility model;
图2是本实用新型的大小头检测装置的结构示意图; Fig. 2 is the structural representation of the large and small head detection device of the present utility model;
图3是本实用新型的翻转装置的结构示意图; Fig. 3 is the structural representation of the turning device of the present utility model;
图4是本实用新型的整列装置的结构示意图。 Fig. 4 is a structural schematic diagram of the alignment device of the present invention.
附图标记说明:1、集料传送装置,2、运输装置,3、调正装置,4、大小头检测装置,5、翻转装置,6、单纱切封机,7、单纱热收缩机,8、整列装置,9、整包切封机,10、整包热收缩机,11、称重装置,12、喷码机,13、筒子纱络纱机,14、控制装置,15、筒子纱,21、第一运输单元,22、第二运输单元,41、支撑杆,42、第一光电传感器,43、第二光电传感器,51、计数光电传感器,52、定位光电传感器,53、翻转盒,54、推入装置,55、推出装置,81、第一推纱装置,82、整列储纱平台,83、第二推纱装置,111、升降装置,112、称重传感器组件,113、垫板,114、称重顶起支架,115、电子称重终端,151、大头,152、小头,221、滚筒。 Explanation of reference numerals: 1. Collecting conveying device, 2. Transport device, 3. Adjusting device, 4. Size detection device, 5. Turning device, 6. Single yarn cutting and sealing machine, 7. Single yarn heat shrinking machine , 8. Arrangement device, 9. Whole bag cutting and sealing machine, 10. Whole bag heat shrinking machine, 11. Weighing device, 12. Inkjet printer, 13. Package yarn winder, 14. Control device, 15. Package Yarn, 21, the first transport unit, 22, the second transport unit, 41, support rod, 42, the first photoelectric sensor, 43, the second photoelectric sensor, 51, counting photoelectric sensor, 52, positioning photoelectric sensor, 53, overturn Box, 54, pushing device, 55, ejecting device, 81, first yarn pushing device, 82, whole column yarn storage platform, 83, second yarn pushing device, 111, lifting device, 112, load cell assembly, 113, Backing plate, 114, weighing jacking bracket, 115, electronic weighing terminal, 151, big head, 152, small head, 221, roller.
具体实施方式 detailed description
下面结合附图对本实用新型的优选实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。 The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model.
参阅图1所示,本实用新型提供的一种筒子纱包装生产线,包括以下部件, Referring to Fig. 1, a cheese packaging production line provided by the utility model includes the following components,
运输装置2,用于运输筒子纱15; Transport device 2, used to transport cheese 15;
调正装置3,用于将筒子纱15调整为直立状态; Correcting device 3, used to adjust the cheese 15 to an upright state;
大小头检测装置4,用于检测筒子纱15上的大头151和小头152的位置; The big and small end detection device 4 is used to detect the positions of the large end 151 and the small end 152 on the cheese 15;
翻转装置5,用于翻转筒子纱15,使任意相邻的两个筒子纱15倒置排列; The turning device 5 is used to turn over the cheese 15, so that any two adjacent cheeses 15 are arranged upside down;
单纱切封机6,用于对单个筒子纱15使用塑料薄膜塑封; Single yarn cutting and sealing machine 6, used for using plastic film plastic sealing to single package yarn 15;
单纱热收缩机7,用于将单个筒子纱15上的塑料薄膜收缩到单个筒子纱15上; Single yarn heat shrinking machine 7, for shrinking the plastic film on the single cheese 15 onto the single cheese 15;
整列装置8,用于将筒子纱15以制定的排列数进行整列; Arranging device 8, used for arranging package yarn 15 with the number of arranged arrangement;
整包切封机9,用于对整包筒子纱15用塑料薄膜塑封; The package cutting and sealing machine 9 is used to plastic-seal the package package yarn 15 with a plastic film;
整包热收缩机10,用于将整包筒子纱15上的塑料薄膜收缩到整包筒子纱15上; The whole package heat shrinking machine 10 is used to shrink the plastic film on the whole package cheese 15 onto the whole package cheese 15;
控制装置14,用于控制运输装置2、调正装置3、大小头检测装置4、翻转装置5、单纱切封机6、单纱热收缩机7、整列装置8、整包切封机9、整包热收缩机10工作; The control device 14 is used to control the transport device 2, the adjustment device 3, the size detection device 4, the turning device 5, the single yarn cutting and sealing machine 6, the single yarn heat shrinking machine 7, the alignment device 8, and the package cutting and sealing machine 9 10 work of the whole package heat shrinking machine;
调正装置3、大小头检测装置4、翻转装置5、单纱切封机6、单纱热收缩机7、整列装置8、整包切封机9、整包热收缩机10依次设置于运输装置2上。 Adjusting device 3, size head detection device 4, turning device 5, single yarn cutting and sealing machine 6, single yarn heat shrinking machine 7, alignment device 8, whole bag cutting and sealing machine 9, whole bag heat shrinking machine 10 are set in turn on the transport on device 2.
优选的,筒子纱包装生产线还包括以下部件: Preferably, the cheese packaging production line also includes the following components:
称重装置11,用于称取整包筒子纱15的重量并把数据传输到喷码机12; A weighing device 11 is used to weigh the weight of the whole package cheese 15 and transmit the data to the inkjet printer 12;
喷码机12,用于重量数据和生产信息喷印到整包筒子纱15上; Inkjet printer 12, for weight data and production information jet printing on the whole package cheese 15;
整包热收缩机10处的运输装置2上沿生产线方向依次安装有称重装置11、喷码机12,称重装置11、喷码机12均与控制装置14相连接。 A weighing device 11 and an inkjet printer 12 are sequentially installed on the transportation device 2 at the package heat shrinking machine 10 along the direction of the production line, and both the weighing device 11 and the inkjet printer 12 are connected with a control device 14 .
最优的,包装生产线还包括集料传送装置1,外部的筒子纱络纱机13通过集料传送装置1与调正装置3相连接。 Optimally, the packaging production line also includes a collection conveying device 1 , and the external cheese winder 13 is connected to the alignment device 3 through the collecting conveying device 1 .
筒子纱络纱机13络好的筒子纱15滑落至集料传送装置1,由集料传送装置1收集并传送给运输装置2,筒子纱15在运输装置2上时为卧倒状态,需要通过调正装置3调整为直立状态,调正装置包括上升降皮带输送机、水平皮带输送机和下降皮带输送机,皮带输送机的底板为V字型,在皮带输送机输送过程中可包筒子纱大头小头中心连线调正为与运动方向平行的卧倒状态,通过在上升皮带输送机和水平皮带输送机之间的5CM高度差自由降落,可实现把卧倒状态的筒子纱调整为直立状态。 The package yarn 15 wound by the package yarn winder 13 slides to the collecting conveying device 1, is collected by the collecting conveying device 1 and sent to the conveying device 2, and the cheese 15 is lying down on the conveying device 2, and needs to pass through The adjustment device 3 is adjusted to an upright state. The adjustment device includes an upper and lower belt conveyor, a horizontal belt conveyor and a lower belt conveyor. Adjust the central connection line between the large end and the small end to be in a lying state parallel to the direction of motion. Through the free fall of the 5CM height difference between the ascending belt conveyor and the horizontal belt conveyor, the bobbins in the lying state can be adjusted to stand upright. state.
调整为直立状态的筒子纱15大头151小头152位置具有随机性,由于筒子纱15具有锥度,为节约空间使其大小头交错达到最紧密的排列。筒子纱15首先进入大小头检测装置4检测大小头位置,再通过翻转装置5,进行选择性翻转,翻转后的筒子纱进入单纱切封机6,对单个筒子纱塑封防潮薄膜,塑封好的筒子纱15进入单纱热收缩机7,把塑料薄膜紧紧的收缩到筒子纱15上。收缩好的筒子纱15进入整列装置8,筒子纱15以制定的排列数进行整列,该制定的排列数可以是5排3列或4排4列等多种排列方式,之后筒子纱15被推入整包包装切封机6,对整包筒子纱15塑封防潮薄膜,塑封好的整包筒子纱15进入整包热收缩机10,把塑料薄膜紧紧的收缩到筒子纱15上,然后筒子纱15进入称重装置11进行称重,再通过喷码机12对整包筒子纱15喷印生产信息,该生产信息可以包括重量、生产日期、批次、数量、整列方式等,整包筒子纱则包装完成,具有自动化程度高,能够实现连续化大批量生产,节约人力、物力,并且包装好的整包筒子纱15质量好。 The cheese 15 large end 151 small end 152 positions that are adjusted to the upright state have randomness, because the cheese 15 has a taper, for saving space its big and small ends are staggered to reach the tightest arrangement. The package yarn 15 first enters the large and small end detection device 4 to detect the position of the large and small end, and then through the overturning device 5, it is selectively overturned, and the overturned package yarn enters the single yarn cutting and sealing machine 6, and a single package is plastic-sealed with a moisture-proof film. The package yarn 15 enters the single yarn heat shrinking machine 7, and the plastic film is tightly shrunk onto the package yarn 15. The shrunk package yarn 15 enters the arrangement device 8, and the package yarn 15 is arranged with a predetermined number of arrangements. The number of arrangements can be 5 rows of 3 rows or 4 rows of 4 rows, etc. After that, the package yarn 15 is pushed Enter the package packaging cutting and sealing machine 6, and plastic-seal the moisture-proof film to the package yarn 15, and the package package yarn 15 that has been plastic-sealed enters the package heat shrinking machine 10, shrinks the plastic film tightly on the package yarn 15, and then the package The yarn 15 enters the weighing device 11 for weighing, and then prints production information on the whole package of cheese 15 through the inkjet printer 12. The production information can include weight, production date, batch, quantity, alignment method, etc. The yarn is packaged, has a high degree of automation, can realize continuous mass production, saves manpower and material resources, and the packaged cheese 15 is of good quality.
优选的,集料筒子纱1由储纱皮带输送机、上升皮带输送机、水平皮带输送机和下降皮带输送机四部分组成。筒子纱络纱机13络好的筒子纱15滑落到储纱皮带输送机上为卧倒状态,皮带输送机底板均为V字形,在皮带输送机传输过程中可把筒子纱15大小头中心连线调正为与运动方向平行的正卧倒状态。通过在上升皮带输送机末端和水平皮带输送机前端之间的5cm高度差自由降落,可实现把正卧倒状态的筒子纱15调整为直立状态。 Preferably, the package yarn 1 is composed of four parts: a yarn storage belt conveyor, an ascending belt conveyor, a horizontal belt conveyor and a descending belt conveyor. The package yarn winder 13 slides the package yarn 15 onto the yarn storage belt conveyor in a lying state, and the bottom plate of the belt conveyor is V-shaped. During the transmission process of the belt conveyor, the package yarn 15 can be connected to the center Adjust to the upright and down state parallel to the direction of motion. By freely falling on the 5cm height difference between the end of the ascending belt conveyor and the front end of the horizontal belt conveyor, the cheese 15 in the lying down state can be adjusted to an upright state.
参阅图2所示,大小头检测装置4包括安装于运输装置2上的支撑杆41,支撑杆41上安装有第一光电传感器42和第二光电传感器43,第一光电传感器42的高度与筒子纱15顶部位置相对应,第二光电传感器43与筒子纱15底部位置相对应。第一光电传感器42和第二光电传感器43用于检测大头151和小头152,判断当筒子纱15的大头151与小头152的位置是否与预定位置相符,如果相同则运输装置2驱动筒子纱15自由通过翻转装置5,若不相同则该筒子纱15进入翻转装置5翻转。 Referring to shown in Fig. 2, the big and small end detecting device 4 comprises the support bar 41 that is installed on the transport device 2, and the first photoelectric sensor 42 and the second photoelectric sensor 43 are installed on the support bar 41, and the height of the first photoelectric sensor 42 and bobbin The top position of the yarn 15 corresponds to the position, and the second photoelectric sensor 43 corresponds to the bottom position of the cheese 15 . The first photoelectric sensor 42 and the second photoelectric sensor 43 are used to detect the large end 151 and the small end 152, and judge whether the position of the large end 151 and the small end 152 of the cheese 15 matches the predetermined position, and if they are the same, the transport device 2 drives the cheese 15 freely passes through the turning device 5, if not identical then this package yarn 15 enters the turning device 5 and turns over.
参阅图3所示,翻转装置5包括以下部件: Referring to shown in Fig. 3, turning device 5 comprises following parts:
计数光电传感器51,用于计数经过运输装置上的筒子纱15; A counting photoelectric sensor 51 is used for counting the cheese 15 passing through the transport device;
定位光电传感器52,用于确认筒子纱15已到达翻转装置5上可工作的位置; Position the photoelectric sensor 52 for confirming that the cheese 15 has arrived at a workable position on the turning device 5;
翻转盒53,用于将翻转筒子纱15; Overturning box 53, used for overturning cheese 15;
推入装置54,用于将需要翻转的筒子纱15从运输装置2推入翻转盒53; The pushing device 54 is used to push the cheese 15 that needs to be turned over from the transport device 2 into the turning box 53;
推出装置55,用于将翻转后的筒子纱15从翻转盒53推出至运输装置2; Push-out device 55, is used for pushing out the package yarn 15 after turning over from turning box 53 to transport device 2;
计数光电传感器51、定位光电传感器52、翻转盒53依次安装于运输装置2上,翻转盒53能够旋转至一待翻转位置和一翻转后位置,与待翻转位置相对的运输装置2的另一侧设有推入装置54,翻转后位置处设有推出装置55。计数光电传感器51与定位光电传感器52均与控制装置14相连接,筒子纱15经过大小头检测装置4检测大小头位置后经过计数光电传感器51,大小头信息和计数传递给控制装置14,控制装置14判断该筒子纱15的大小头位置是否正确,如果大小头位置不正确,则该筒子纱15到达定位光电传感器52位置处时,控制装置14控制推入装置54推动筒子纱15从运输装置2推入翻转盒53,然后控制装置14驱动翻转盒53转动,使筒子纱15旋转180°,然后推出装置55驱动筒子纱15从翻转盒53推出至运输装置2,运输装置2驱动筒子纱15进入下一工位。该推入装置54和推出装置55均为气缸、油缸或其他直线运动机构等。优选的,推入装置54、推出装置55和翻转盒53上均设有用于检测各运动部件是否到达目标位置的磁性开关。 The counting photoelectric sensor 51, the positioning photoelectric sensor 52, and the overturning box 53 are installed on the transportation device 2 in sequence, and the overturning box 53 can be rotated to a position to be turned over and a position after turning over, and the other side of the transportation device 2 opposite to the position to be turned over A push-in device 54 is provided, and a push-out device 55 is provided at the flipped position. The counting photoelectric sensor 51 and the positioning photoelectric sensor 52 are all connected to the control device 14, and the package yarn 15 passes through the counting photoelectric sensor 51 after passing through the size end detection device 4 to detect the size end position, and the size end information and counting are transmitted to the control device 14, and the control device 14 Judging whether the size end position of the package 15 is correct, if the size end position is incorrect, when the package yarn 15 reaches the position of the positioning photoelectric sensor 52, the control device 14 controls the pushing device 54 to push the package yarn 15 from the transport device 2 Push in the turning box 53, then the control device 14 drives the turning box 53 to rotate, so that the cheese 15 rotates 180°, and then the pushing device 55 drives the cheese 15 to push out from the turning box 53 to the transport device 2, and the transport device 2 drives the cheese 15 to enter next station. Both the push-in device 54 and the push-out device 55 are air cylinders, oil cylinders or other linear motion mechanisms. Preferably, the push-in device 54 , the push-out device 55 and the flip box 53 are all provided with magnetic switches for detecting whether each moving part has reached the target position.
参阅图4所示,整列装置8包括设置于运输装置2一侧的第一推纱装置81,与第一推纱装置81相对的运输装置2另一侧设有整列储纱平台82,第一推纱装置81处的整列装置8上还连接有整列定位光电传感器83,整列储纱平台82还与第二推纱装置83相连接,与第二推纱装置83相对的整列储纱平台82另一侧设有通往整包切封机9的第一运输单元21。在生产时,该整列装置8可以以5排3列或4排4列等方式进行整列,运输装置2上的筒子纱15到达整列装置8处时,定位光电传感器83检测到筒子纱15到达预定位置,定位光电传感器83发信号给控制装置14,然后控制装置14驱动第一推纱装置81推动筒子纱15从运输装置2上推动至整列储纱平台82上,并且对列数加1,如果列数未达预定至,控制装置14继续控制第一推纱装置81推动运输装置2上的筒子纱15至整列储纱平台82上,直至列数到达预定列数,然后控制装置14驱动第二推纱装置83推动整列筒子纱15至第一运输单元21上,排数加1,然后控制装置14继续整列筒子纱15直至排数也达预定至,当筒子纱15整列完成以后,整列后的筒子纱15由第一运输单元21运输至下一工位。 Referring to Fig. 4, the alignment device 8 includes a first yarn pushing device 81 arranged on one side of the transportation device 2, and the other side of the transportation device 2 opposite to the first yarn pushing device 81 is provided with an alignment yarn storage platform 82. The alignment device 8 at the yarn pushing device 81 is also connected with a alignment photoelectric sensor 83, and the alignment yarn storage platform 82 is also connected with the second yarn pushing device 83, and the alignment yarn storage platform 82 opposite to the second yarn pushing device 83 is another One side is provided with a first transport unit 21 leading to the package cutting and sealing machine 9 . During production, the arranging device 8 can be arranged in 5 rows and 3 rows or 4 rows and 4 rows. When the cheese 15 on the transport device 2 arrives at the arranging device 8, the positioning photoelectric sensor 83 detects that the cheese 15 arrives at the predetermined location. position, the positioning photoelectric sensor 83 sends a signal to the control device 14, and then the control device 14 drives the first yarn pushing device 81 to push the cheese 15 from the transport device 2 to the entire row of yarn storage platform 82, and adds 1 to the row number, if If the number of rows does not reach the preset number, the control device 14 continues to control the first yarn pushing device 81 to push the package yarn 15 on the transportation device 2 to the whole row yarn storage platform 82 until the number of rows reaches the predetermined number of rows, and then the control device 14 drives the second The yarn pushing device 83 pushes the whole row of cheeses 15 onto the first transport unit 21, and the number of rows is increased by 1, and then the control device 14 continues to arrange the whole row of cheeses 15 until the number of rows also reaches the predetermined value. The cheese 15 is transported by the first transport unit 21 to the next station.
称重装置11处的运输装置2为第二运输单元22,第二运输单元22包括多个滚筒221,称重装置11包括多个升降装置111,多个升降装置111共同支撑起称重传感器组件112,称重传感器组件112上还设有垫板113,垫板113上连接有多个称重顶起支架114,每个称重顶起支架114均设置于相邻两滚筒221之间的空隙中,称重传感器组件112还通过电子称重终端115与控制装置14相连接。第二运输单元22上设有光电传感器用于检测整包筒子纱15是否到达,当整包筒子纱15到达时,控制装置14控制升降装置111起升,升降装置112拖起称重顶起支架114从而支撑起整列后的筒子纱15,这个时候称重传感器组件112检测整列后的筒子纱15的重量,传递给电子称重终端115,再传递给控制装置14,称重结束以后,升降装置111下降,支撑起的整包筒子纱15下降落回运输装置2,运输装置2将整包筒子纱15运输至下一工位喷码机12。在本实用新型中,控制装置14在现有技术中均有成熟的控制方法,在此不一一敷述。 The transportation device 2 at the weighing device 11 is the second transportation unit 22, the second transportation unit 22 includes a plurality of rollers 221, the weighing device 11 includes a plurality of lifting devices 111, and the plurality of lifting devices 111 jointly support the load cell assembly 112, the load cell assembly 112 is also provided with a backing plate 113, and a plurality of weighing jacking brackets 114 are connected to the backing plate 113, and each weighing jacking bracket 114 is arranged in the gap between two adjacent rollers 221 Among them, the load cell assembly 112 is also connected to the control device 14 through the electronic weighing terminal 115 . The second transport unit 22 is equipped with a photoelectric sensor to detect whether the whole package of cheese 15 arrives. When the whole package of cheese 15 arrives, the control device 14 controls the lifting device 111 to lift, and the lifting device 112 drags and weighs the jacking bracket. 114 to support the aligned cheese 15. At this time, the load cell assembly 112 detects the weight of the aligned cheese 15, and transmits it to the electronic weighing terminal 115, and then to the control device 14. After the weighing is completed, the lifting device 111 descends, and the whole package of cheese 15 supported falls back to the transportation device 2, and the transportation device 2 transports the whole package of cheese 15 to the inkjet printer 12 of the next station. In the present utility model, the control device 14 has mature control methods in the prior art, which will not be described one by one here.
本实用新型还提供一种根据上述筒子纱包装生产线的包装工艺,包括以下步骤, The utility model also provides a packaging process according to the above cheese packaging production line, which includes the following steps,
S1、筒子纱络纱机13络纱完成后的筒子纱15通过集料传送装置1收集并输送至运输装置2; S1, the package yarn winder 13 after the package yarn winding is completed, the package yarn 15 is collected by the material conveying device 1 and transported to the transport device 2;
S2、通过调正装置3将筒子纱15调整至直立状态; S2. Adjust the cheese 15 to an upright state through the adjustment device 3;
S3、通过大小头检测装置4检测筒子纱15上的大头151和小头152的位置; S3, detect the positions of the large end 151 and the small end 152 on the cheese 15 by the large and small end detection device 4;
S4、对筒子纱15进行计数获得计数值; S4, counting the cheese 15 to obtain a count value;
S5、判断步骤S4中的计数值的筒子纱15大头小头的位置是否与预定位置相符,如果不是执行步骤S6、如果是执行步骤S7; S5, whether the position of the package yarn 15 large end and small end of the counter value in the judgment step S4 matches the predetermined position, if it is not to perform step S6, if it is to perform step S7;
S6、筒子纱15进入翻转装置5进行翻转,然后执行步骤S7; S6, package yarn 15 enters turning device 5 to turn over, then execute step S7;
S7、筒子纱15进入单纱切封机6,进行切封塑料薄膜; S7, the cheese 15 enters the single yarn cutting and sealing machine 6 to cut and seal the plastic film;
S8、塑封好的筒子纱15进入单纱热收缩机7,把塑料薄膜收缩到筒子纱15上; S8, the plastic-sealed package 15 enters the single yarn heat shrinking machine 7, and shrinks the plastic film onto the package 15;
S9、筒子纱15进入整列装置8,按照预定的排列方式对筒子纱15进行整列; S9, the cheese 15 enters the alignment device 8, and the cheese 15 is aligned according to a predetermined arrangement;
S10、整包筒子纱15进入整包切封机9,对整包筒子纱15进行切封塑料薄膜; S10, the whole package of cheese 15 enters the whole package cutting and sealing machine 9, and the whole package of cheese 15 is cut and sealed with a plastic film;
S11、整包筒子纱15进入整包热收缩机10,把塑料薄膜收缩到整包筒子纱15上; S11, the whole package of cheese 15 enters the whole package heat shrinking machine 10, and the plastic film is shrunk onto the whole package of cheese 15;
S12、整包筒子纱15进入称重装置11进行称重,获得重量数据; S12, the whole package of cheese 15 enters the weighing device 11 for weighing, and obtains weight data;
S13、通过喷码机12将整包筒子纱15的生产信息进行喷印。 S13. The production information of the whole package of cheese 15 is spray-printed by the inkjet printer 12.
筒子纱络纱机13络好的筒子纱通过集料传送装置1收集并输送至筒子纱包装生产线上的运输装置2上,运输装置2上的单个筒子纱15首先通过调正装置3将歪倒的筒子纱15调整为竖直状态,然后通过大小头检测装置4检测筒子纱15的大头151和小头152的位置,通过控制装置14检测该筒子纱15位置是否正确,如果不正确,运输装置2将该筒子纱15输送至翻转装置5翻转,然后筒子纱15进入单纱切封机6对单个筒子纱15进行塑封包装,塑封包装好的单个筒子纱15进入整列装置8对筒子纱15进行整列成一组筒子纱15,整列后的筒子纱进入整包切封机9对整列后的筒子纱15进行整包封装,称重喷码后即完成筒子纱15的包装。具有自动化程度高,工人劳动强度低的优点。 The packages wound by the package yarn winder 13 are collected by the material conveying device 1 and transported to the conveying device 2 on the cheese packaging production line. The package yarn 15 is adjusted to a vertical state, then the position of the large end 151 and the small end 152 of the package yarn 15 is detected by the large and small end detection device 4, and whether the position of the package yarn 15 is detected by the control device 14 is correct. If it is not correct, the transport device 2. The cheese 15 is transported to the turning device 5 for turning over, and then the cheese 15 enters the single yarn cutting and sealing machine 6 to plastic-package the single cheese 15, and the plastic-packed single cheese 15 enters the alignment device 8 to process the package 15. A group of cheeses 15 are aligned, and the aligned cheeses enter the package cutting and sealing machine 9 to package the aligned cheeses 15, and the packaging of the cheeses 15 is completed after weighing and spraying code. It has the advantages of high degree of automation and low labor intensity of workers.
步骤S6包括以下步骤: Step S6 comprises the following steps:
S61、检测筒子纱15是否被传送至翻转装置5; S61. Detect whether the cheese 15 is delivered to the turning device 5;
S62、将筒子纱15推入翻转装置5; S62, push the cheese 15 into the turning device 5;
S63、检测筒子纱15是否推进到位; S63, detecting whether the cheese 15 is advanced in place;
S64、翻转装置5带动筒子纱15翻转180°; S64. Turning device 5 drives cheese 15 to turn over 180°;
S65、检测筒子纱15是否翻转到位; S65, detecting whether the cheese 15 is overturned in place;
S66、将筒子纱15推出至运输装置2; S66, push the cheese 15 out to the transport device 2;
S67、检测筒子纱15是否推出到位; S67, detecting whether the cheese 15 is pushed out in place;
S68、翻转装置翻转-180°回位; S68, the flipping device flips -180° back;
S69、执行步骤S7。 S69. Execute step S7.
步骤S9包括以下步骤; Step S9 comprises the following steps;
S91、实时检测筒子纱15是否被传送至整列装置8,如果是,执行步骤S92,如果不是,重新执行步骤S91; S91, detect in real time whether the package yarn 15 is delivered to the alignment device 8, if yes, perform step S92, if not, re-execute step S91;
S92、将筒子纱15从运输装置2推送至整列装置8上的整列储纱平台82,并把整列列数数量加1; S92. Push the cheese 15 from the transport device 2 to the yarn storage platform 82 on the alignment device 8, and add 1 to the number of alignments;
S93、判断整列列数数量是否到达预设的列数,如果不是,执行步骤S91,如果是,执行步骤S94; S93. Judging whether the number of whole columns reaches the preset number of columns, if not, execute step S91, if yes, execute step S94;
S94、将整列筒子纱15从整列储纱平台82上推送至通往整包切封机9的第一运输单元21,并且把整列排数数量加1,整列列数数量归零; S94. Push the whole row of bobbins 15 from the whole row yarn storage platform 82 to the first transport unit 21 leading to the whole package cutting and sealing machine 9, and add 1 to the number of whole rows, and return the number of whole rows to zero;
S95、判断整列排数数量是否达到预设的排数,如果不是,执行步骤S91,如果是,执行步骤S96; S95, judging whether the number of rows in the whole column reaches the preset number of rows, if not, execute step S91, if yes, execute step S96;
S96、整列排数归零。 S96 , the row number of the whole column is reset to zero.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。 The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that is not thought of through creative work should be covered within the scope of protection of the utility model . Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
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CN105235944A (en) * | 2015-07-23 | 2016-01-13 | 泰安康平纳机械有限公司 | Cone yarn packaging production line and packaging technique thereof |
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