CN204893940U - Horizontal pick-up robot for injection molding machines - Google Patents
Horizontal pick-up robot for injection molding machines Download PDFInfo
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- CN204893940U CN204893940U CN201520449889.1U CN201520449889U CN204893940U CN 204893940 U CN204893940 U CN 204893940U CN 201520449889 U CN201520449889 U CN 201520449889U CN 204893940 U CN204893940 U CN 204893940U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 abstract description 14
- 239000000243 solution Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及机械手技术领域,特指一种用于注塑机的横向取料机械手。 The utility model relates to the technical field of manipulators, in particular to a transverse feeding manipulator used for injection molding machines.
背景技术 Background technique
注塑机又名注射成型机,它是将热塑性塑料或热固性料利用塑料成型模具制成各种形状的塑料制品的主要成型设备。注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔。传统的注塑机都是不具备有收料设备,注塑完成的产品直接从收料开口掉落进行收集,这样收集注塑的成品存在有缺陷,产品容易跌坏,并且容易卡料,需要人工维修,效率不高。 Injection molding machine, also known as injection molding machine, is the main molding equipment for making thermoplastic or thermosetting materials into various shapes of plastic products using plastic molding molds. The injection molding machine heats the plastic, applies high pressure to the molten plastic, and makes it shoot out to fill the mold cavity. Traditional injection molding machines do not have material receiving equipment, and the finished products are dropped directly from the material receiving opening for collection. In this way, there are defects in the collected injection molded products, and the products are easy to fall, and are easy to jam, requiring manual maintenance. low efficiency.
有鉴于此,本发明人提出一种用于注塑机的横向取料机械手。 In view of this, the inventor proposes a horizontal reclaiming manipulator for an injection molding machine.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种用于注塑机的横向取料机械手。 The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a horizontal feeding manipulator for injection molding machines.
为了解决上述技术问题,本实用新型采用了下述技术方案:用于注塑机的横向取料机械手,包括:一基座以及安装于基座上移动轴组件,该移动轴组件包括:X轴、Y轴和Z轴;所述的X轴、Y轴及Z轴上均设置有一限位夹,各限位夹在X轴、Y轴和Z轴任意位置设置,各限位夹上设置有传感器;三轴移动时,各限位夹与X轴、Y轴和Z轴上对应的滑块发生触碰,以触发传感器,令三轴停止移动;气动夹安装于Z轴上并可在XYZ三轴方向移动,所述的气动夹通过一气动装置驱动开闭;所述的X轴安装于基座上,Y轴通过第一滑块安装于X轴上,Z轴通过第二滑块安装于Y轴的顶端。 In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the horizontal feeding manipulator for injection molding machine includes: a base and a moving shaft assembly installed on the base, the moving shaft assembly includes: X axis, Y-axis and Z-axis; the X-axis, Y-axis and Z-axis are all provided with a limit clamp, each limit clamp is set at any position on the X-axis, Y-axis and Z-axis, and each limit clamp is provided with a sensor ;When the three axes are moving, each limit clamp touches the corresponding sliders on the X-axis, Y-axis and Z-axis to trigger the sensor and stop the movement of the three-axis; the pneumatic clamp is installed on the Z-axis and can The pneumatic clamp is driven to open and close by a pneumatic device; the X-axis is installed on the base, the Y-axis is installed on the X-axis through the first slider, and the Z-axis is installed on the X-axis through the second slider. The top of the Y axis.
进一步而言,上述技术方案中,所述的X轴、Y轴和Z轴上均包括一主体以及安装于主体上的滑轨,第一滑块的背面可滑动安装于X轴的滑轨上;第一滑块的正面可滑动安装于Y轴的滑轨上。 Further, in the above technical solution, the X-axis, Y-axis and Z-axis all include a main body and a slide rail installed on the main body, and the back of the first slider can be slidably installed on the slide rail of the X-axis ; The front of the first slide block can be slidably installed on the slide rail of the Y axis.
进一步而言,上述技术方案中,所述的X轴上安装有第一驱动装置,Y轴上安装有第二驱动装置。 Furthermore, in the above technical solution, the first driving device is installed on the X-axis, and the second driving device is installed on the Y-axis.
进一步而言,上述技术方案中,所述的第二滑块一面固定于Y轴的顶端,另一面安装于Z轴背面的轨道上,并通过第三驱动装置驱动上下移动。 Furthermore, in the above technical solution, one side of the second slider is fixed on the top of the Y axis, and the other side is installed on the track on the back of the Z axis, and is driven to move up and down by the third driving device.
进一步而言,上述技术方案中,所述的限位夹包括:一夹体以及安装于夹体上的传感器。 Furthermore, in the above technical solution, the position-limiting clip includes: a clip body and a sensor installed on the clip body.
进一步而言,上述技术方案中,所述的夹体夹设于主体上,并且可与第一滑块和第二滑块相触碰。 Furthermore, in the above technical solution, the clip body is clamped on the main body and can touch the first slider and the second slider.
进一步而言,上述技术方案中,所述的传感器安装于夹体上与第一滑块和第二滑块相触碰的一面。 Furthermore, in the above technical solution, the sensor is installed on the side of the clip body that is in contact with the first slider and the second slider.
进一步而言,上述技术方案中,所述的第一驱动装置、第二驱动装置和第三驱动装置均为伺服电机。 Furthermore, in the above technical solution, the first driving device, the second driving device and the third driving device are all servo motors.
进一步而言,上述技术方案中,所述的Z轴末端安装有一旋转机构,气动夹安装于该旋转机构的输出轴上,该输出轴转动以带动气动夹转动;所述的气动夹包括:左夹臂和右夹臂,左夹臂和右夹臂相对的一面安装有红外线传感器。 Further, in the above technical solution, a rotating mechanism is installed at the end of the Z-axis, and the pneumatic clamp is installed on the output shaft of the rotating mechanism, and the output shaft rotates to drive the pneumatic clamp to rotate; the pneumatic clamp includes: An infrared sensor is installed on the opposite side of the clamp arm and the right clamp arm, and the left clamp arm and the right clamp arm.
采用上述技术方案后,本实用新型与现有技术相比较具有如下有益效果:本实用新型动作精确,斜向收料占用空间小,而且整体动作简单,横向取料机构手取料与传统的直接跌落式下料结构不同,机械手夹料安全高效,确保每次能够准确夹料,传统的直接跌落式有可能会卡料,并且跌落式收料容易致产品摔坏,与传统方式对比,本实用新型更加安全高效;另外,本实用新型上设置有限位夹,限位夹是呈夹体状,可根据使用需要夹设于X、Y、Z轴上任意设定的位置,满足不同的使用需要。 After adopting the above-mentioned technical scheme, the utility model has the following beneficial effects compared with the prior art: the utility model has precise action, takes up little space for oblique material collection, and the overall action is simple, and the horizontal material taking mechanism hand picking is different from the traditional direct drop The feeding structure is different, and the manipulator clamps the material safely and efficiently, ensuring that the material can be accurately clamped each time. The traditional direct drop type may jam the material, and the drop type collection is easy to cause the product to break. Compared with the traditional method, the utility model Safer and more efficient; in addition, the utility model is equipped with a limit clamp, which is in the shape of a clamp body, and can be clamped at any set position on the X, Y, and Z axes according to the needs of use to meet different use needs.
附图说明:Description of drawings:
图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本实用新型进一步说明。 Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
见图1所示,用于注塑机的横向取料机械手,包括:一基座1以及安装于基座上移动轴组件,该移动轴组件包括:X轴2、Y轴3和Z轴4;所述的X轴2、Y轴3及Z轴4上均设置有一限位夹41、42、43,各限位夹41、42、43在X轴2、Y轴3和Z轴4任意位置设置,各限位夹41、42、43上设置有传感器411、412、413;三轴移动时,各限位夹41、42、43与X轴2、Y轴3和Z轴4上对应的滑块发生触碰,以触发传感器,令三轴停止移动;气动夹6安装于Z轴上并可在XYZ三轴方向移动,所述的气动夹6通过一气动装置驱动开闭。 As shown in Figure 1, the horizontal reclaiming manipulator used for injection molding machines includes: a base 1 and a moving shaft assembly installed on the base, the moving shaft assembly includes: X-axis 2, Y-axis 3 and Z-axis 4; The X-axis 2, the Y-axis 3 and the Z-axis 4 are all provided with a limit clamp 41, 42, 43, and each limit clamp 41, 42, 43 is at any position of the X-axis 2, the Y-axis 3 and the Z-axis 4. Set, each limit clamp 41, 42, 43 is provided with sensor 411, 412, 413; The slider touches to trigger the sensor to stop the movement of the three axes; the pneumatic clamp 6 is installed on the Z axis and can move in the XYZ three-axis direction, and the pneumatic clamp 6 is driven to open and close by a pneumatic device.
具体而言,所述的X轴2安装于基座1上,Y轴3通过第一滑块51安装于X轴2上,Z轴4通过第二滑块52安装于Y轴3的顶端,X轴2、Y轴3和Z轴4上均包括一主体以及安装于主体上的滑轨,第一滑块51的背面可滑动安装于X轴2的滑轨上;第一滑块51的正面可滑动安装于Y轴3的滑轨上。所述的X轴2上安装有第一驱动装置81,Y轴3上安装有第二驱动装置82。所述的第二滑块52一面固定于Y轴3的顶端,另一面安装于Z轴4背面的轨道上,并通过第三驱动装置83驱动上下移动,第一驱动装置81、第二驱动装置82和第三驱动装置83均为伺服电机。 Specifically, the X-axis 2 is installed on the base 1, the Y-axis 3 is installed on the X-axis 2 through the first slider 51, and the Z-axis 4 is installed on the top of the Y-axis 3 through the second slider 52, The X-axis 2, the Y-axis 3 and the Z-axis 4 all include a main body and a slide rail mounted on the main body. The back side of the first slider 51 is slidably mounted on the slide rail of the X-axis 2; The front can be slidably installed on the slide rail of the Y axis 3. A first driving device 81 is installed on the X-axis 2 , and a second driving device 82 is installed on the Y-axis 3 . One side of the second slider 52 is fixed on the top of the Y-axis 3, and the other side is installed on the track on the back of the Z-axis 4, and is driven to move up and down by the third driving device 83, the first driving device 81, the second driving device 82 and the third driving device 83 are all servo motors.
所述的限位夹41、42、43包括:一夹体以及安装于夹体上的传感器411、412、413,夹体夹设于主体上,并且可与第一滑块51和第二滑块52相触碰,传感器安装于夹体上与第一滑块51和第二滑块52相触碰的一面,所述的Z轴4末端安装有一旋转机构,气动夹6安装于该旋转机构7的输出轴上,该输出轴转动以带动气动夹6转动;所述的气动夹6包括:左夹臂61和右夹臂62,左夹臂61和右夹臂62相对的一面安装有红外线传感器。 The limiting clips 41, 42, 43 include: a clip body and sensors 411, 412, 413 installed on the clip body, the clip body is clamped on the main body, and can be connected with the first slider 51 and the second slider The block 52 touches each other, and the sensor is installed on the side of the clip body that touches the first slider 51 and the second slider 52. A rotating mechanism is installed at the end of the Z-axis 4, and the pneumatic clamp 6 is installed on the rotating mechanism. 7, the output shaft rotates to drive the pneumatic clamp 6 to rotate; the pneumatic clamp 6 includes: a left clamp arm 61 and a right clamp arm 62, and infrared rays are installed on the opposite side of the left clamp arm 61 and the right clamp arm 62 sensor.
本实用新型的使用原理如下: The use principle of the present utility model is as follows:
将横向取料机械手的基座1安装于注塑机上,并且气动夹6位于注塑机的出料口的上方,在注塑机的旁边设置有收料箱,使用时: Install the base 1 of the horizontal reclaiming manipulator on the injection molding machine, and the pneumatic clamp 6 is located above the discharge port of the injection molding machine, and there is a collection box next to the injection molding machine. When in use:
第一驱动机构81、第二驱动机构82和第三驱动机构分别运行,第一滑块51在第一驱动机构81的驱动下沿X轴前后移动,Y轴在第二驱动装置的驱动下左右移动,Z轴在第三驱动装置驱动下上下移动,如此,带动气动夹6在XYZ方向全方位移动。气动驱装置驱动气动夹6张开对出料口的产品进行夹持,气动夹6上的红外线传感器检测气动夹6是否加紧产品,以防出现空夹的情况,当检测到气动夹6夹紧产品后,第三驱动装置驱动气动夹6上移,第二驱动装置气动Y轴移动,第一驱动装置驱动第一滑块沿X轴移动,气动夹6随之移动并移动至收料箱上方,气动装置驱动气动夹打开,以将产品放置于收料箱中。 The first drive mechanism 81, the second drive mechanism 82 and the third drive mechanism operate respectively, the first slider 51 moves forward and backward along the X axis under the drive of the first drive mechanism 81, and the Y axis moves left and right under the drive of the second drive mechanism Moving, the Z-axis moves up and down under the drive of the third driving device, so that the pneumatic clamp 6 is driven to move in all directions in the XYZ direction. The pneumatic driving device drives the pneumatic clamp 6 to open to clamp the product at the discharge port. The infrared sensor on the pneumatic clamp 6 detects whether the pneumatic clamp 6 is tightening the product to prevent an empty clamp. When it is detected that the pneumatic clamp 6 is clamped After the product is finished, the third driving device drives the pneumatic clamp 6 to move upward, the second driving device drives the pneumatic Y-axis to move, the first driving device drives the first slider to move along the X-axis, and the pneumatic clamp 6 moves accordingly and moves to the top of the receiving box , the pneumatic device drives the pneumatic clamp to open to place the product in the receiving box.
横向取料机械手沿路返回并不断重复上述步骤,以不断地进行取料和下料动作。 The horizontal reclaiming manipulator returns along the road and repeats the above steps to continuously perform retrieving and unloading actions.
上述过程中,当第一滑块或第二滑块触碰到限位夹时,限位夹上的传感器感测到压力,发射指令到控制系统,控制停止移动;另外,限位夹是呈夹体状,可根据使用需要夹设于X、Y、Z轴上任意设定的位置,满足不同的使用需要。 In the above process, when the first slider or the second slider touches the limit clamp, the sensor on the limit clamp senses the pressure, sends an instruction to the control system, and the control stops moving; in addition, the limit clamp is in the shape of The shape of the clamp body can be clamped at any set position on the X, Y, and Z axes according to the needs of use, to meet different needs of use.
当然,以上所述仅为本实用新型的具体实施例而已,并非来限制本实用新型实施范围,凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本实用新型申请专利范围内。 Of course, the above descriptions are only specific embodiments of the utility model, and are not intended to limit the implementation scope of the utility model. Should be included in the utility model patent scope.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105415069A (en) * | 2015-12-24 | 2016-03-23 | 西北工业大学 | Automatic loading and unloading system of pipe connecting pieces |
CN106324495A (en) * | 2016-09-18 | 2017-01-11 | 东莞市三友联众电器有限公司 | Relay electric tester |
CN107538495A (en) * | 2017-09-21 | 2018-01-05 | 丽水市创峰科技有限公司 | Rapid translation transposition robot |
CN107574589A (en) * | 2017-09-29 | 2018-01-12 | 广东溢达纺织有限公司 | Stitch waist pleat cut-parts receiving mechanism |
CN109333914A (en) * | 2018-09-21 | 2019-02-15 | 太仓市天丝利塑化有限公司 | A kind of arm mechanical arm for injection molding machine device adjustable in pitch |
-
2015
- 2015-06-29 CN CN201520449889.1U patent/CN204893940U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105415069A (en) * | 2015-12-24 | 2016-03-23 | 西北工业大学 | Automatic loading and unloading system of pipe connecting pieces |
CN106324495A (en) * | 2016-09-18 | 2017-01-11 | 东莞市三友联众电器有限公司 | Relay electric tester |
CN107538495A (en) * | 2017-09-21 | 2018-01-05 | 丽水市创峰科技有限公司 | Rapid translation transposition robot |
CN107574589A (en) * | 2017-09-29 | 2018-01-12 | 广东溢达纺织有限公司 | Stitch waist pleat cut-parts receiving mechanism |
CN109333914A (en) * | 2018-09-21 | 2019-02-15 | 太仓市天丝利塑化有限公司 | A kind of arm mechanical arm for injection molding machine device adjustable in pitch |
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