CN204891598U - System for nitrogen oxide and oxysulfide in while desorption flue gas - Google Patents
System for nitrogen oxide and oxysulfide in while desorption flue gas Download PDFInfo
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Abstract
一种同时脱除烟气中氮氧化物和硫氧化物的系统,属于烟气净化技术领域。该系统包括存在密相区的流化床反应器、气固分离器、增湿活化器、回料控制阀和新鲜吸收剂储料罐;流化床反应器底部设有来流烟气进口管道、乏吸收剂排出管道和喷水管道,上部设有烟气出口,内部设有水雾化喷嘴。烟气出口与气固分离器的进口相连,气固分离器的物料出口与增湿活化器的物料进口连接;增湿活化器的物料出口与流化床反应器的连接。本实用新型实现了在一个反应器中同时脱硫脱硝的目的,不必因为硫氧化物和氮氧化物的不同而建立两套烟气净化装置,从而大大节省了设备投资,有效提高了吸收剂的利用率,并达到了比较理想的脱硫脱硝效果。
A system for simultaneously removing nitrogen oxides and sulfur oxides in flue gas belongs to the technical field of flue gas purification. The system includes a fluidized bed reactor with a dense phase zone, a gas-solid separator, a humidification activator, a return control valve, and a fresh absorbent storage tank; the bottom of the fluidized bed reactor is provided with an incoming flue gas inlet pipe , Spent absorbent discharge pipe and water spray pipe, the upper part is provided with a flue gas outlet, and the interior is provided with a water atomization nozzle. The flue gas outlet is connected to the inlet of the gas-solid separator, the material outlet of the gas-solid separator is connected to the material inlet of the humidification activator; the material outlet of the humidification activator is connected to the fluidized bed reactor. The utility model realizes the purpose of simultaneous desulfurization and denitrification in one reactor, and there is no need to establish two sets of flue gas purification devices because of the difference between sulfur oxides and nitrogen oxides, thereby greatly saving equipment investment and effectively improving the utilization of absorbents rate, and achieved a relatively ideal desulfurization and denitrification effect.
Description
技术领域 technical field
本实用新型涉及对化石燃料燃烧后的烟气进行脱硫脱硝的设备,属于烟气净化技术领域。 The utility model relates to equipment for desulfurizing and denitrifying flue gas after burning fossil fuels, and belongs to the technical field of flue gas purification.
背景技术 Background technique
当今由于大规模使用化石燃料,每年有两千万吨以上的硫氧化物(以SO2为主)和一千万吨以上的氮氧化物(以NO为主)排入大气,在我国境内造成严重的酸雨污染。目前已经进行大规模商业应用的控制二氧化硫排放的技术,包括石灰石-石膏法和半干法烟气脱硫技术(喷雾干燥法和烟气循环流化床法),它们的特点是脱硫效率高,但无法脱硝。尤其对于半干法烟气脱硫技术,当用CaO或Ca(OH)2作为吸收剂,虽然吸收剂颗粒越细,反应活性越高,但钙硫摩尔比(相对于入口烟气中的SO2)实际上超过1.5,才能达到较高的脱硫效率。而较成熟的降低烟气中氮氧化物排放的技术有SCR(选择性催化还原)和SNCR(选择性非催化还原),二者都采用氨或尿素将烟气中的氮氧化物还原为无害的氮气后再进行排放,SCR的优点是脱硝效率高,缺点是成本高,尤其是催化剂成本,让工业锅炉用户很难接受,并且对运行维护要求高,而SNCR的成本相对较低,但脱硝效率也相对较低,且对喷射点温度要求严格,二者都要求还原剂与烟气混合均匀,否则部分还原剂会逃逸出去,造成二次污染。以上的脱硫脱硝技术对二氧化硫和氮氧化物实施分别控制,设备投资较大。 Today, due to the large-scale use of fossil fuels, more than 20 million tons of sulfur oxides (mainly SO2) and more than 10 million tons of nitrogen oxides (mainly NO) are discharged into the atmosphere every year, causing Serious acid rain pollution. At present, technologies for controlling sulfur dioxide emissions that have been applied on a large scale include limestone-gypsum method and semi-dry flue gas desulfurization technology (spray drying method and flue gas circulating fluidized bed method), which are characterized by high desulfurization efficiency, but Unable to denitrify. Especially for the semi-dry flue gas desulfurization technology, when CaO or Ca(OH) 2 is used as the absorbent, although the finer the absorbent particles, the higher the reactivity, but the calcium-sulfur molar ratio (relative to the SO 2 in the inlet flue gas ) actually exceeds 1.5 in order to achieve a higher desulfurization efficiency. The more mature technologies for reducing nitrogen oxide emissions in flue gas include SCR (selective catalytic reduction) and SNCR (selective non-catalytic reduction), both of which use ammonia or urea to reduce nitrogen oxides in flue gas to The advantage of SCR is high denitrification efficiency, but the disadvantage is high cost, especially the cost of catalyst, which is difficult for industrial boiler users to accept, and has high requirements for operation and maintenance, while the cost of SNCR is relatively low, but The denitrification efficiency is also relatively low, and the temperature of the injection point is strict. Both require the reducing agent to be mixed with the flue gas evenly, otherwise part of the reducing agent will escape and cause secondary pollution. The above desulfurization and denitrification technologies implement separate control of sulfur dioxide and nitrogen oxides, and the investment in equipment is relatively large.
中国专利文献(ZL200910090740.8)提出了一种同时脱除烟气中硫氧化物和氮氧化物的方法(200910090740.8),该技术在实际运行中,还达不到理想的同时脱硫脱硝效率,其吸收剂的利用率相对较低,因此,需要对该技术进行改进、完善和优化。 Chinese patent document (ZL200910090740.8) proposes a method for simultaneous removal of sulfur oxides and nitrogen oxides in flue gas (200910090740.8). In actual operation, this technology cannot achieve the ideal simultaneous desulfurization and denitrification efficiency. The utilization rate of the absorbent is relatively low, therefore, the technology needs to be improved, perfected and optimized.
实用新型内容 Utility model content
本实用新型的目的是提出一种有效的、方便操作的同时脱除烟气中氮氧化物和硫氧化物的系统,旨在原有技术的基础上,实现在一个反应器内同时脱硫脱硝的功能,以进一步提高吸收剂的利用率,达到高效同时脱除硫氧化物和氮氧化物的目的。 The purpose of this utility model is to propose an effective and convenient system for removing nitrogen oxides and sulfur oxides in flue gas at the same time, aiming at realizing the function of simultaneous desulfurization and denitrification in one reactor on the basis of the original technology , in order to further improve the utilization rate of the absorbent, and achieve the purpose of efficient and simultaneous removal of sulfur oxides and nitrogen oxides.
本实用新型的技术方案如下: The technical scheme of the utility model is as follows:
一种同时脱除烟气中氮氧化物和硫氧化物的系统,其特征在于:所述系统包括流化床反应器、气固分离器、增湿活化器和新鲜吸收剂储料罐;流化床反应器内设有布风板,布风板上部分为密相区和稀相区,密相区的高度为5~50cm;在流化床反应器底部设有烟气进口和乏吸收剂排出口,流化床反应器上部设有烟气出口;所述的烟气出口与气固分离器的进口相连,气固分离器的物料出口与增湿活化器的物料进口连接;增湿活化器的物料出口与流化床反应器的连接;在流化床反应器稀相区设有雾化喷嘴。 A system for simultaneously removing nitrogen oxides and sulfur oxides in flue gas, characterized in that: the system includes a fluidized bed reactor, a gas-solid separator, a humidification activator and a fresh absorbent storage tank; There is an air distribution plate inside the fluidized bed reactor, and part of the air distribution plate is a dense phase area and a dilute phase area. agent outlet, the upper part of the fluidized bed reactor is provided with a flue gas outlet; the flue gas outlet is connected to the inlet of the gas-solid separator, and the material outlet of the gas-solid separator is connected to the material inlet of the humidification activator; The material outlet of the activator is connected to the fluidized bed reactor; an atomizing nozzle is arranged in the dilute phase area of the fluidized bed reactor.
优选地,所述气固分离器采用布袋除尘器。 Preferably, the gas-solid separator adopts a bag filter.
优选地,在增湿活化器内设有绞龙。 Preferably, an auger is provided within the humidification activator.
优选地,在增湿活化器与循环流化床反应器之间的管路上设有回料控制阀。 Preferably, a return control valve is provided on the pipeline between the humidification activator and the circulating fluidized bed reactor.
本实用新型与现有技术相比,具有以下优点及突出性效果:①本实用新型与传统循环流化床半干法烟气脱硫技术相比,由于脱硝过程对脱硫过程有促进作用,在同样钙硫摩尔比(相对于入口烟气中的SO2)条件下,本实用新型的同时脱硫脱硝技术可以达到更高的脱硫效率,且对烟气的相对湿度要求更低;更重要的是,在实现高效脱硫的同时,NO也可以被高效脱除,实现了在一个反应器中同时脱硫脱硝的目的,不必因为硫氧化物和氮氧化物的不同而建立两套烟气净化装置,从而大大节省了设备投资,降低了烟气污染物排放的控制成本。②本实用新型的特点是在揭示同时脱硫脱硝化学反应原理的基础上,根据烟气成分的特点,并结合实际运行经验,对系统的结构进行了改进和完善,例如增加了增湿活化器,通过合理地控制工艺步骤和运行参数,达到了比较理想的脱硫脱硝效果,SO2脱除率可达到90%以上,NO脱除率可达65%以上。在常规工业锅炉或窑炉排放烟气的二氧化硫和氮氧化物浓度范围内,硫氧化物和氮氧化物的排放能够达到国家的环保要求。③本实用新型对气固分离器分离下来的乏吸收剂进行活化后,重新返回流化床反应器内参与脱硫脱硝反应,显著提高了吸收剂的利用率。 Compared with the prior art, the utility model has the following advantages and prominent effects: ①Compared with the traditional circulating fluidized bed semi-dry flue gas desulfurization technology, the utility model has a promoting effect on the desulfurization process because of the denitrification process. Under the condition of calcium sulfur molar ratio (relative to SO 2 in the inlet flue gas), the simultaneous desulfurization and denitrification technology of the utility model can achieve higher desulfurization efficiency, and has lower requirements on the relative humidity of the flue gas; more importantly, While achieving high-efficiency desulfurization, NO can also be efficiently removed, achieving the purpose of simultaneous desulfurization and denitrification in one reactor, and it is not necessary to establish two sets of flue gas purification devices because of the difference between sulfur oxides and nitrogen oxides, thus greatly The equipment investment is saved, and the control cost of flue gas pollutant emission is reduced. ②The feature of this utility model is that on the basis of revealing the chemical reaction principle of simultaneous desulfurization and denitrification, according to the characteristics of flue gas components and combined with actual operating experience, the structure of the system has been improved and perfected, such as adding a humidifying activator, By reasonably controlling the process steps and operating parameters, a relatively ideal desulfurization and denitrification effect is achieved. The SO 2 removal rate can reach more than 90%, and the NO removal rate can reach more than 65%. Within the concentration range of sulfur dioxide and nitrogen oxides in flue gas discharged from conventional industrial boilers or kilns, the emissions of sulfur oxides and nitrogen oxides can meet the national environmental protection requirements. ③ The utility model activates the spent absorbent separated from the gas-solid separator, and returns it to the fluidized bed reactor to participate in desulfurization and denitration reactions, which significantly improves the utilization rate of the absorbent.
附图说明 Description of drawings
图1为本实用新型的系统及工艺流程图。 Fig. 1 is system of the present utility model and process flowchart.
图中:1-来流烟气进口管道;2-流化床反应器;3-增湿活化器;4-新鲜吸收剂储料罐;5-雾化水喷嘴;6-流化床反应器出口烟道;7-气固分离器;8-回料控制阀;9-净烟气烟道;10-水或蒸气管道;11-密相区;12-稀相区;13-布风板;14-绞龙;15-喷水管道;16-乏吸收剂排出管道。 In the figure: 1 - incoming flue gas inlet pipe; 2 - fluidized bed reactor; 3 - humidification activator; 4 - fresh absorbent storage tank; 5 - atomized water nozzle; 6 - fluidized bed reactor Outlet flue; 7-gas-solid separator; 8-return material control valve; 9-clean flue gas flue; 10-water or steam pipe; 11-dense phase area; 12-dilute phase area; 13-air distribution plate ; 14-auger; 15-spray pipe; 16-poor absorbent discharge pipe.
具体实施方式 Detailed ways
下面借助于附图对本实用新型的原理、结构和工艺过程作进一步的说明。 The principle, structure and process of the present utility model will be further described below with the aid of the accompanying drawings.
图1为本实用新型的系统及工艺流程图,所述系统包括流化床反应器2、气固分离器7、增湿活化器3和新鲜吸收剂储料罐4;流化床反应器内设有布风板13,在布风板上部的流化床内分为密相区11和稀相区12,密相区的高度为5~50cm;在流化床反应器底部设有来流烟气进口管道1、乏吸收剂排出管道16和喷水管道15,流化床反应器上部设有烟气出口6;所述的烟气出口与气固分离器7的进口相连,气固分离器的物料出口与增湿活化器3的物料进口连接;增湿活化器的物料出口通过回料控制阀8与流化床反应器连接;在增湿活化器上设有活化介质水或水蒸气接口10;在流化床反应器稀相区内设有雾化水喷嘴。所述气固分离器采用布袋除尘器。 Fig. 1 is system of the present utility model and process flow diagram, described system comprises fluidized bed reactor 2, gas-solid separator 7, humidifying activator 3 and fresh absorbent storage tank 4; In the fluidized bed reactor An air distribution plate 13 is provided, and the fluidized bed on the top of the air distribution plate is divided into a dense phase area 11 and a dilute phase area 12, and the height of the dense phase area is 5 to 50 cm; The flue gas inlet pipe 1, the spent absorbent discharge pipe 16 and the water spray pipe 15, the upper part of the fluidized bed reactor is provided with a flue gas outlet 6; the flue gas outlet is connected with the inlet of the gas-solid separator 7, and the gas-solid separation The material outlet of the humidification activator is connected with the material inlet of the humidification activator 3; the material outlet of the humidification activator is connected with the fluidized bed reactor through the return control valve 8; the activation medium water or steam is arranged on the humidification activator Interface 10; an atomized water nozzle is provided in the dilute phase area of the fluidized bed reactor. The gas-solid separator adopts a bag filter.
本实用新型的工艺过程如下: The technological process of the present utility model is as follows:
含有SO2、NO、水蒸气、氧气、二氧化碳、氮气和飞灰的燃烧烟气经过预除尘后,通过调节喷水管道15的喷水量控制烟气温度在80~150℃范围内,自烟道1进入流化床反应器2中,在O2、SO2、H2O和吸收剂同时存在的条件下,烟气中的NO在循环流化床密相区中被氧化为NO2,然后再与烟气中的SO2或SO3一起被吸收剂Ca(OH)2、CaO、赤泥或者它们的混合物吸收固化,达到同时脱硫脱硝的目的。根据烟气中SO2与NO的摩尔比例以及各自的浓度,调整进入系统的新鲜吸收剂的量。为保证流化床反应器中能达到较高的脱硫脱硝效率,通过雾化水喷嘴5调节雾化喷水量,控制流化床反应器出口烟气相对湿度在10~60%范围。脱硫脱硝后的烟气携带固体颗粒经过流化床反应器出口烟道6进入气固分离器7,被分离下来的固体物料主要含有CaO或Ca(OH)2或未反应完全的赤泥,以及脱硫产物CaSO4、CaSO3,脱硝产物Ca(NO3)2、Ca(NO2)2等物质。为提高吸收剂的利用率,将被分离下来的固体物料和新鲜吸收剂在增湿活化器中被水或水蒸气活化,通过调整水量或蒸汽量的多少控制颗粒物的含湿量在0.5~2%范围内,活化后的固体物料经回料控制阀8直接返回流化床反应器的密相区中,重新参与同时脱硫脱硝的反应过程,通过控制循环流化床反应器内的床压降以保证脱硝效率,并避免阻力过大引起的风机电耗过高,部分固体物料可以从流化床底部或者气固分离器底部排出,以维持整个系统的固体物料平衡,经过气固分离器后的烟气从净烟气烟道9排出。此外,除了采用传统的CaO或Ca(OH)2作为吸收剂外,本实用新型还可以使用铝冶炼行业中的大宗废弃物---赤泥作为吸收剂,脱除烟气中的SOx和NOx,从而达到以废治废的目的。 After the combustion flue gas containing SO 2 , NO, water vapor, oxygen, carbon dioxide, nitrogen and fly ash is pre-dedusted, the temperature of the flue gas is controlled within the range of 80-150°C by adjusting the water spray volume of the water spray pipe 15, and the flue gas is automatically Channel 1 enters fluidized bed reactor 2, under the condition that O 2 , SO 2 , H 2 O and absorbent exist simultaneously, NO in the flue gas is oxidized to NO 2 in the dense phase zone of circulating fluidized bed, Then, together with SO 2 or SO 3 in the flue gas, it is absorbed and solidified by the absorbent Ca(OH) 2 , CaO, red mud or their mixture to achieve simultaneous desulfurization and denitrification. The amount of fresh absorbent entering the system is adjusted according to the molar ratio of SO2 to NO in the flue gas and their respective concentrations. In order to ensure a high desulfurization and denitrification efficiency in the fluidized bed reactor, the atomized water spray volume is adjusted through the atomized water nozzle 5, and the relative humidity of the flue gas at the outlet of the fluidized bed reactor is controlled in the range of 10-60%. The flue gas after desulfurization and denitrification carries solid particles through the outlet flue 6 of the fluidized bed reactor and enters the gas-solid separator 7. The separated solid materials mainly contain CaO or Ca(OH) 2 or unreacted red mud, and Desulfurization products CaSO 4 , CaSO 3 , denitrification products Ca(NO 3 ) 2 , Ca(NO 2 ) 2 and other substances. In order to improve the utilization rate of the absorbent, the separated solid material and fresh absorbent are activated by water or steam in the humidification activator, and the moisture content of the particles is controlled between 0.5 and 2 by adjusting the amount of water or steam. % range, the activated solid material is directly returned to the dense phase zone of the fluidized bed reactor through the return control valve 8, and re-participates in the reaction process of simultaneous desulfurization and denitrification. By controlling the bed pressure drop in the circulating fluidized bed reactor In order to ensure the denitrification efficiency and avoid excessive fan power consumption caused by excessive resistance, some solid materials can be discharged from the bottom of the fluidized bed or the bottom of the gas-solid separator to maintain the balance of solid materials in the entire system. After passing through the gas-solid separator The flue gas is discharged from the clean flue gas flue 9. In addition, in addition to using traditional CaO or Ca(OH) 2 as absorbent, the utility model can also use red mud, a bulk waste in the aluminum smelting industry, as absorbent to remove SOx and NOx in flue gas , so as to achieve the purpose of treating waste with waste.
实施例1:采用熟石灰作为吸收剂,烟气中SO2和NO的体积比2:1,钙硫氮摩尔比(Ca/(S+0.5N))为1.3,增湿活化器出口固体物料含湿量1.5%,来流烟气温度110℃,流化床反应器内密相区高度20cm左右,烟气中氧气体积分数5%,流化床反应器出口烟气相对湿度50%,脱硫效率90%以上,脱硝效率65%以上。 Example 1: using slaked lime as absorbent, SO in the flue gas The volume ratio of NO and 2 :1, the molar ratio of calcium sulfur to nitrogen (Ca/(S+0.5N)) is 1.3, and the solid material at the outlet of the humidifying activator contains The moisture content is 1.5%, the incoming flue gas temperature is 110°C, the height of the dense phase area in the fluidized bed reactor is about 20cm, the oxygen volume fraction in the flue gas is 5%, the relative humidity of the flue gas at the outlet of the fluidized bed reactor is 50%, and the desulfurization efficiency is 90% % or more, and the denitrification efficiency is more than 65%.
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CN105056749A (en) * | 2015-07-20 | 2015-11-18 | 清华大学 | System and method for removing nitric oxides and sulfur oxides in flue gas simultaneously |
CN109253448A (en) * | 2017-07-12 | 2019-01-22 | 清华大学 | circulating fluidized bed combustion method |
CN109420408A (en) * | 2017-08-23 | 2019-03-05 | 张建臣 | Semi-moist circulation fume purifier |
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CN105056749A (en) * | 2015-07-20 | 2015-11-18 | 清华大学 | System and method for removing nitric oxides and sulfur oxides in flue gas simultaneously |
CN109253448A (en) * | 2017-07-12 | 2019-01-22 | 清华大学 | circulating fluidized bed combustion method |
CN109420408A (en) * | 2017-08-23 | 2019-03-05 | 张建臣 | Semi-moist circulation fume purifier |
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