CN204878566U - Combined type infinitely variable transmission - Google Patents
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Abstract
Description
技术领域technical field
本实用新型属于无级变速传动装置设计及制造技术领域。The utility model belongs to the technical field of design and manufacture of continuously variable speed transmission devices.
背景技术Background technique
在机械领域中齿轮传动是应用非常广泛的一种传动机构,但是这种机构制造精度和安装精度高,其传动比固定,无法实现无级变速。随着科技的迅猛发展,无级变速器作为较为理想的变速器,在汽车行业得到普遍应用。专利200580039668.6(滑片变形齿无级啮合活齿轮,授权公告日:2009年6月10日,授权公告号:CN100498006C)中介绍了一种滑片变形活齿无级啮合活齿轮装置,活齿无级变速装置是建立在活齿啮合理论基础上的一种新型无级变速器,这种活齿无级变速器是一种非摩擦式变形活齿无级变速传动装置,它改变了传统无级变速摩擦/牵引传动方式,突破了无级变速固有的功率/效率屏障,可以实现大功率、高效率传递动力。Gear transmission is a widely used transmission mechanism in the mechanical field, but this mechanism has high manufacturing precision and installation precision, and its transmission ratio is fixed, so it cannot realize stepless speed change. With the rapid development of science and technology, continuously variable transmission is widely used in the automobile industry as an ideal transmission. Patent 200580039668.6 (slide deformed teeth stepless meshing movable gear, authorized announcement date: June 10, 2009, authorized announcement number: CN100498006C) introduces a sliding sheet deformed movable tooth stepless meshed movable gear device, the movable teeth have no The variable speed device is a new type of continuously variable transmission based on the theory of movable tooth meshing. This movable tooth continuously variable transmission is a non-friction deformation movable tooth continuously variable transmission device. The traction transmission mode breaks through the inherent power/efficiency barrier of continuously variable transmission, and can realize high-power and high-efficiency transmission of power.
但是这种传统滑片变形活齿无级变速器还存在很大缺陷,一是在起步阶段离心力不足以使滑片甩出时,会产生链条打滑现象;二是传动部件——金属链的设计不合理,通过销体与锥轮接触的方式进行轴向夹紧并不可靠,链条与锥轮的间的摩擦力小,同时链条在调速时的偏心现象会造成销体的根部、顶部与锥盘接触,长时间运行会损坏金属链及锥盘,降低其寿命;三是没有链条的张紧装置,链条的松动会影响链条的正常传动。However, there are still great defects in this traditional sliding vane deformation movable tooth CVT. One is that the chain will slip when the centrifugal force is not enough to make the sliding vane throw out at the initial stage; Reasonable, axial clamping through the contact between the pin body and the cone wheel is not reliable, the friction between the chain and the cone wheel is small, and the eccentric phenomenon of the chain during speed regulation will cause the root, top and cone of the pin body Disc contact, running for a long time can damage metal chain and conical disc, reduce its life-span; The 3rd, there is no tensioning device of chain, the loosening of chain can affect the normal transmission of chain.
发明内容Contents of the invention
本实用新型是在专利200580039668.6(滑片变形齿无级啮合活齿轮,授权公告日:2009年6月10日,授权公告号:CN100498006C)基础上的创新性改进,主要目的在于设计一种复合式无级变速传动装置,其可承载大转矩,传动效率高,结构简单,更主要的是,本实用新型能够解决传统活齿无级变速器的诸多缺陷,是在传统活齿无级变速器基础上的创新和发展,可广泛应用于高速及大功率车辆、工业领域。The utility model is an innovative improvement on the basis of the patent 200580039668.6 (slide deformed tooth stepless meshing live gear, authorized announcement date: June 10, 2009, authorized announcement number: CN100498006C), the main purpose is to design a composite The continuously variable transmission device can carry large torque, has high transmission efficiency and simple structure. More importantly, the utility model can solve many defects of the traditional movable tooth continuously variable transmission, and is based on the traditional movable tooth continuously variable transmission. The innovation and development can be widely used in high-speed and high-power vehicles and industrial fields.
一种复合式无级变速传动装置,包括金属齿形链和活齿轮,其特征在于,金属齿形链的链条两侧链节的端面设计为与锥盘圆锥面母线相对于竖直方向的倾角为同一数值,使两侧链条端面与锥盘端面恰好接触,并将端面的顶部和根部设计为圆角。中间的链节为普通金属链节,所有链节的底部均有链齿,链节通过销体连接成链条;活齿轮包括锥轮和活齿体,每个活齿轮有活齿体,每个活齿体开有活齿槽,活齿槽内装有活齿片,活齿轮沿母线开有嵌槽,活齿体两端安装有滚轮,滚轮嵌入嵌槽内沿嵌槽上下移动,活齿体的上下移动推动链条上下移动来完成主从动轮链条直径的变化,实现速比的调节。A compound continuously variable transmission device, including a metal toothed chain and a live gear, is characterized in that the end faces of the chain links on both sides of the metal toothed chain are designed to be inclining to the generatrix of the conical surface of the conical disc relative to the vertical direction For the same value, make the end faces of the chains on both sides exactly in contact with the end faces of the cone, and design the top and root of the end faces as rounded corners. The chain link in the middle is an ordinary metal chain link, and the bottom of all chain links has chain teeth, and the chain links are connected into a chain through a pin body; the movable gear includes a bevel wheel and a movable tooth body, and each movable gear has a movable tooth body, and each movable gear has a movable tooth body. The movable tooth body has a movable tooth groove, and the movable tooth groove is equipped with a movable tooth piece. The up and down movement of the drive chain pushes the chain to move up and down to complete the change of the diameter of the driving and driven wheel chain and realize the adjustment of the speed ratio.
所述的复合式无级变速传动装置的应用,其特征在于结合了活齿无级变速传动和传统无级变速传动两种传动方式。在起步阶段离心力不足以使活齿片甩出时,采用摩擦式传动,控制锥盘轴向夹紧力来夹紧金属齿形链,并且金属齿形链增加链与锥轮的摩擦力,金属链与锥盘间通过摩擦传递动力。随着转速的提高,离心力增大,活齿片由活齿槽甩出并与金属链齿啮合后即为啮合传动;通过液压装置能控制锥轮的轴向夹紧力来夹紧金属链条。The application of the compound continuously variable transmission device is characterized in that it combines two transmission modes of movable tooth continuously variable transmission and traditional continuously variable transmission. When the centrifugal force in the initial stage is not enough to throw out the movable gear, the friction transmission is used to control the axial clamping force of the cone to clamp the metal toothed chain, and the metal toothed chain increases the friction between the chain and the cone wheel, and the metal Power is transmitted between the chain and the cone through friction. As the rotational speed increases, the centrifugal force increases, and the movable tooth piece is thrown out from the movable tooth groove and meshed with the metal chain teeth, which is the meshing transmission; the hydraulic device can control the axial clamping force of the bevel wheel to clamp the metal chain.
本实用新型设计了一种新型的金属齿形链,这种金属齿形链是在传统金属齿形链的基础上进行的创新性改进,将金属链的外缘金属链节,即链条两侧链节的端面设计为与锥盘圆锥面母线相对于竖直方向的倾角为同一数值,使两侧链条端面与锥盘端面恰好接触,并将顶部、根部两个角设计为圆角。这种新型金属链的提出主要是为了更好地实现锥轮与金属齿形链的加紧控制,金属齿形链的设计方式能增大链条与锥轮的接触摩擦力,在锥轮轴向移动时能够使锥轮更好地夹紧链条,降低打滑的几率。同时,这种新型金属齿形链的设计也能在一定程度上减小链条和锥轮的磨损。The utility model designs a new type of metal tooth chain, which is an innovative improvement on the basis of the traditional metal tooth chain. The end face of the chain link is designed to be the same value as the inclination angle of the conical surface generatrix of the conical disc relative to the vertical direction, so that the end faces of the chains on both sides are just in contact with the end face of the conical disc, and the top and root corners are designed as rounded corners. This new type of metal chain is proposed mainly to better realize the tightening control of the bevel wheel and the metal toothed chain. The design of the metal toothed chain can increase the contact friction between the chain and the bevel wheel. When the bevel wheel moves axially It can make the cone wheel better clamp the chain and reduce the chance of slipping. At the same time, the design of this new metal toothed chain can also reduce the wear of the chain and the bevel wheel to a certain extent.
本实用新型的另一个创新点在于该复合式无级变速传动装置结合了活齿无级变速传动和传统无级变速传动两种传动方式。在起步阶段离心力不足以使滑片甩出时,采用传统无级变速器的摩擦式传动,控制锥盘轴向夹紧力来加紧金属链,同时采用本实用新型中设计的新型金属链能够很好地实现锥轮和金属齿形链的加紧控制。随着转速的提高,离心力增大,滑片由活齿槽甩出并与金属链齿啮合后即为啮合传动,这时可根据具体工况采用适当的传动方式。另外,由于本实用新型在啮合传动基础上增加了摩擦式传动,通过液压装置可控制锥轮的轴向夹紧力来加紧金属链条,因此不需要其他链条张紧装置即可控制金属链条的张紧。Another innovative point of the utility model is that the compound continuously variable transmission device combines two transmission modes of movable tooth continuously variable transmission and traditional continuously variable transmission. When the centrifugal force in the initial stage is not enough to make the sliding plate throw out, the friction transmission of the traditional continuously variable transmission is used to control the axial clamping force of the cone to tighten the metal chain. At the same time, the new metal chain designed in the utility model can be used to Realize the tightening control of bevel wheel and metal toothed chain effectively. As the rotating speed increases, the centrifugal force increases, and the sliding plate is thrown out from the movable tooth groove and meshed with the metal sprocket, which is the meshing transmission. At this time, an appropriate transmission mode can be adopted according to the specific working conditions. In addition, since the utility model adds friction transmission on the basis of meshing transmission, the hydraulic device can control the axial clamping force of the cone wheel to tighten the metal chain, so the tension of the metal chain can be controlled without other chain tensioning devices. tight.
综上所述,本实用新型具有如下特点:本实用新型属于新型的复合式无级变速传动装置,能够解决传统活齿无级变速器的诸多缺陷,摩擦传动方式可以从根本上解决传统活齿无级变速传动起步阶段的缺陷;本实用新型提出了一种新型的金属齿形链,该种金属链能增加链条和锥轮的接触摩擦力,从而很好地实现链条与锥轮可加紧控制,并能在一定程度上减小链条和锥轮的磨损;本实用新型采用两种传动方式相结合的复合传动方式——摩擦传动和啮合传动,摩擦传动可以避免起步阶段的打滑现象,啮合传动可以实现大转矩传动,根据具体工况可以选择不同的传动方式;本实用新型可通过液压装置控制锥盘轴向夹紧力,从而实现金属链的张紧控制。To sum up, the utility model has the following characteristics: the utility model belongs to a new type of compound continuously variable transmission device, which can solve many defects of the traditional movable tooth continuously variable transmission, and the friction transmission method can fundamentally solve the traditional movable tooth infinitely variable transmission. Defects in the initial stage of variable speed transmission; the utility model proposes a new type of metal toothed chain, which can increase the contact friction between the chain and the cone wheel, so that the chain and the cone wheel can be tightened and controlled well. And it can reduce the wear of the chain and the cone wheel to a certain extent; the utility model adopts a compound transmission mode combining two transmission modes—friction transmission and meshing transmission, the friction transmission can avoid the slipping phenomenon in the initial stage, and the meshing transmission can Realize high-torque transmission, and different transmission modes can be selected according to specific working conditions; the utility model can control the axial clamping force of the cone disc through a hydraulic device, thereby realizing the tension control of the metal chain.
附图说明Description of drawings
图1为新型金属齿形链的结构组成示意图。Figure 1 is a schematic diagram of the structure of the new metal toothed chain.
图2为活齿轮(活齿与链齿未啮合时)结构组成示意图。Fig. 2 is a schematic diagram of the structure of the movable gear (when the movable tooth and the sprocket are not meshed).
图3为活齿轮(活齿与链齿啮合时)结构组成示意图。Fig. 3 is a schematic diagram of the structure of the movable gear (when the movable tooth meshes with the sprocket).
其中:in:
1、链销2、金属齿形链外缘链节1. Chain pin 2. Outer link of metal toothed chain
3、金属齿形链链齿4、金属齿形链普通链节3. Chain tooth of metal tooth chain 4. Ordinary chain link of metal tooth chain
5、活齿轮(锥轮)6、活齿片5. Movable gear (bevel wheel) 6. Movable tooth piece
7、活齿槽8、活齿体7. Movable tooth slot 8. Movable tooth body
具体实施方式Detailed ways
本实用新型的实施例如图1、图2、图3、所示。Embodiment of the present utility model is shown in Fig. 1, Fig. 2, Fig. 3.
本实用新型设计的复合式无级变速传动装置主要包括活齿锥轮和新型金属齿形链。新型金属齿形链的结构示意图如图1所示,新型金属齿形链由链节和销体组成,其中链条两侧链节的端面设计为与锥盘圆锥面母线相对于竖直方向的倾角为同一数值,使两侧链条端面与锥盘端面恰好接触,在锥盘轴向夹紧时,链条能承受更大的力而不打滑,链条与锥盘的接触增大,摩擦力增大,更好地实现链条和锥轮的夹紧控制。两端链节斜面的顶部和底部设计为圆角,在无级变速传动装置进行速比调节时,由于锥盘的轴向移动链条会有偏心现象出现,两端接触边的圆角设计能减小链条偏心造成的链条和锥轮的磨损,中间的链节为普通金属链节,所有链节的底部均有链齿,链节通过销体连接成链条。The composite continuously variable transmission device designed by the utility model mainly includes a movable bevel wheel and a new metal tooth chain. The schematic diagram of the structure of the new metal toothed chain is shown in Figure 1. The new metal toothed chain is composed of chain links and pin bodies. The end faces of the chain links on both sides of the chain are designed to be inclination angles relative to the vertical direction of the conical surface generatrix of the conical disk The value is the same, so that the end faces of the chains on both sides are just in contact with the end faces of the cone discs. When the cone discs are clamped axially, the chains can withstand greater force without slipping. The contact between the chain and the cone discs increases, and the friction increases. Better control of chain and bevel clamping. The top and bottom of the inclined surfaces of the chain links at both ends are designed as rounded corners. When adjusting the speed ratio of the continuously variable transmission device, the chain will be eccentric due to the axial movement of the cone disc. The rounded corners of the contact edges at both ends can reduce the The wear of the chain and the bevel wheel caused by the eccentricity of the small chain, the chain link in the middle is an ordinary metal chain link, and the bottom of all the chain links has sprocket teeth, and the chain links are connected by a pin body to form a chain.
本实用新型中的活齿轮主要由锥轮、活齿体组成,每个活齿轮有四个活齿体,每个活齿体开有两个活齿槽,活齿槽内装有活齿片,如图2,图3所示,活齿轮沿母线开有嵌槽,活齿体两端安装有滚轮,滚轮嵌入嵌槽内可沿嵌槽上下移动,活齿体的上下移动可推动链条上下移动来完成主从动轮链条直径的变化,从而实现速比的调节。图2为活齿片与链齿没有啮合时的金属链和活齿片的位置关系,图3为活齿片与链齿啮合时的金属链和活齿片的位置关系。The movable gear in the utility model is mainly composed of a bevel wheel and a movable tooth body, each movable gear has four movable tooth bodies, each movable tooth body has two movable tooth grooves, and movable tooth pieces are housed in the movable tooth grooves As shown in Figure 2 and Figure 3, the movable gear has slots along the busbar, and rollers are installed at both ends of the movable gear body. To complete the change of the chain diameter of the driving and driven wheels, so as to realize the adjustment of the speed ratio. Fig. 2 is the positional relationship between the metal chain and the movable tooth when the movable tooth is not meshed with the sprocket, and Fig. 3 is the positional relationship between the metal chain and the movable tooth when the movable tooth is engaged with the sprocket.
本实用新型设计的复合式无级变速传动装置采用两种传动方式,即摩擦传动方式和活齿啮合传动方式。摩擦传动方式为传统无级变速器的传动方式,即依靠液压装置推动锥盘轴向移动来夹紧金属链,依靠金属链和锥轮间摩擦力来进行动力的传递,同时采用本实用新型设计的新型金属齿形链可增加链与锥轮的摩擦力。啮合传动方式是依靠活齿片与新型金属齿形链的链齿啮合来传递动力,当活齿轮达到一定转速,离心力足以将活齿槽内滑片甩出时,活齿片与链齿啮合自由形成所需齿形,实现无级啮合。本实用新型采用将两种传动方式结合起来的复合传动方式,即根据不同工况来采用不同的传动方式,如在起步阶段采用摩擦传动方式,起步阶段离心力不足以使滑片甩出,即无法实现啮合传动时,采用摩擦传动可以避免链条打滑的现象,随着转速的提高,离心力足以将活齿片甩出完成啮合时,可以将传动方式改为啮合传动,以实现大转矩的动力传递,活齿片与链齿的啮合状态如图3所示。同时,摩擦传动方式可以将链条夹紧,通过液压装置控制夹紧力的大小来控制链条的张紧,因此本装置不需要其他张紧装置。The compound continuously variable speed transmission device designed by the utility model adopts two transmission modes, that is, a friction transmission mode and a movable tooth meshing transmission mode. The friction transmission mode is the transmission mode of the traditional continuously variable transmission, which relies on the hydraulic device to push the cone to move axially to clamp the metal chain, and relies on the friction between the metal chain and the cone wheel to transmit power. The new metal toothed chain can increase the friction between the chain and the bevel. The meshing transmission mode is to rely on the meshing of the movable tooth plate and the chain teeth of the new metal tooth chain to transmit power. When the movable tooth plate reaches a certain speed and the centrifugal force is enough to throw the sliding plate out of the movable tooth groove, the movable tooth plate and the chain teeth mesh freely. Form the desired tooth shape and realize stepless meshing. The utility model adopts a compound transmission mode combining two transmission modes, that is, different transmission modes are adopted according to different working conditions. For example, the friction transmission mode is adopted in the initial stage, and the centrifugal force in the initial stage is not enough to make the sliding plate throw out, that is, it cannot When the meshing transmission is realized, the friction transmission can avoid the phenomenon of chain slippage. With the increase of the speed, the centrifugal force is enough to throw the movable tooth piece out to complete the meshing, and the transmission mode can be changed to the meshing transmission to realize the power transmission of large torque. , The meshing state of the movable tooth piece and the sprocket is shown in Figure 3. At the same time, the friction transmission mode can clamp the chain, and the tension of the chain is controlled by controlling the magnitude of the clamping force through the hydraulic device, so this device does not need other tensioning devices.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105156619A (en) * | 2015-07-17 | 2015-12-16 | 北京工业大学 | Composite stepless variable transmission device |
CN105422768A (en) * | 2015-12-23 | 2016-03-23 | 丁杰 | Pin-rope type continuously variable transmission |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105156619A (en) * | 2015-07-17 | 2015-12-16 | 北京工业大学 | Composite stepless variable transmission device |
CN105156619B (en) * | 2015-07-17 | 2019-04-19 | 北京工业大学 | Compound continuously variable transmission |
CN105422768A (en) * | 2015-12-23 | 2016-03-23 | 丁杰 | Pin-rope type continuously variable transmission |
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