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CN204865773U - Catalyst filling device - Google Patents

Catalyst filling device Download PDF

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Publication number
CN204865773U
CN204865773U CN201520615593.2U CN201520615593U CN204865773U CN 204865773 U CN204865773 U CN 204865773U CN 201520615593 U CN201520615593 U CN 201520615593U CN 204865773 U CN204865773 U CN 204865773U
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CN
China
Prior art keywords
storage vat
catalyst
chassis
filling
vibrator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520615593.2U
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Chinese (zh)
Inventor
蒋旭敏
周明炯
刘祯
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Ningbo University
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Ningbo University
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Priority to CN201520615593.2U priority Critical patent/CN204865773U/en
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Publication of CN204865773U publication Critical patent/CN204865773U/en
Expired - Fee Related legal-status Critical Current
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  • Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)

Abstract

The utility model discloses a catalyst filling device, including broadcasting charging tray, storage vat, vibrator, pivot, loading chassis and unloading pipe, the storage vat top is provided with the feed inlet, and there is a micro motor on storage vat upper portion through the bridge type support mounting, and the micro motor bottom links to each other in the inside pivot of storage vat with installing, and a plurality of blades are installed on pivot upper portion, and the pivot bottom is installed and is broadcast the charging tray, broadcasts the charging tray setting and is loading the chassis upside, loads the chassis welding and in the bottom of loading the hopper, loads the chassis side and evenly be connected with a plurality of unloading pipes, installs the vibrator on the storage vat lateral wall, a catalyst filling device, improves and to load the quality, reduces intensity of labour, can adjust blanking speed, blanking volume and blanking angle, effectively prevents catalyst departure from the storage vat for the progress of loading has still reduced the waste of catalyst, reduces noxious material and to personnel's injury, improves the economic benefits of enterprise.

Description

一种催化剂装填装置A catalyst loading device

技术领域technical field

本实用新型涉及化工生产技术领域,具体是一种催化剂装填装置。The utility model relates to the technical field of chemical production, in particular to a catalyst filling device.

背景技术Background technique

目前,在生产某些化学品时,需要多种粒状催化剂,工作人员就需要将这些不同的粒状催化剂装进列管中,由于是人工操作,所以不能很好的控制精度,这就直接影响了生产效率。目前,反应器中装填催化剂普遍采用普通漏斗装填法。普通漏斗装填法为反应器外装填,在此过程中常容易造成催化剂溅出到反应器外,使装入到反应器中催化剂的量少于设计装入量,从而造成评价运转时存在系统性误差。通过漏斗装入催化剂,工作强度大,装填质量不高,装填时间长,同时,由于催化剂中含有毒物质,催化剂的粉尘还对装填人员的健康造成伤害。因为装填耗时比较长,现在的市场情况瞬息万变,往往是由于装填时间过长造成错过最佳的生产时间,而使企业的效益受损。At present, in the production of certain chemicals, a variety of granular catalysts are required, and the staff need to put these different granular catalysts into the tubes. Because it is manual operation, the accuracy cannot be well controlled, which directly affects Productivity. At present, the common funnel filling method is commonly used to fill the catalyst in the reactor. The ordinary funnel filling method is to load outside the reactor, during which the catalyst is often easily splashed out of the reactor, so that the amount of catalyst loaded into the reactor is less than the designed loading amount, resulting in systematic errors in the evaluation operation . Loading the catalyst through the funnel has high work intensity, low filling quality, and long filling time. At the same time, because the catalyst contains toxic substances, the dust of the catalyst will also cause harm to the health of the filling personnel. Because the filling time is relatively long, the current market conditions are changing rapidly, and the best production time is often missed due to the long filling time, which damages the benefits of the enterprise.

实用新型内容Utility model content

本实用新型的目的在于提供一种催化剂装填装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a catalyst loading device to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种催化剂装填装置,包括播料盘、储料桶、振动器、转轴、装填底盘和下料管,所述储料桶顶部设置有进料口,储料桶上部通过桥型支架安装有微型电机,微型电机底部与安装在储料桶内部的转轴相连,转轴上部安装有多个叶片,转轴底部安装有播料盘,播料盘设置在装填底盘上侧,装填底盘焊接在装填料斗的底部,装填底盘侧面均匀连接有多个下料管,储料桶侧壁上安装有振动器。A catalyst filling device, comprising a sowing tray, a storage tank, a vibrator, a rotating shaft, a filling chassis and a feeding pipe, the top of the storage tank is provided with a feeding port, and the upper part of the storage tank is equipped with a miniature The motor, the bottom of the micro motor is connected with the rotating shaft installed inside the storage tank. There are multiple blades installed on the upper part of the rotating shaft. The side of the filling chassis is evenly connected with a plurality of feeding pipes, and a vibrator is installed on the side wall of the storage tank.

作为本实用新型进一步的方案:所述进料口处设置有与储料桶相匹配的筒盖。As a further solution of the utility model: the feeding port is provided with a cylinder cover matching the storage barrel.

作为本实用新型进一步的方案:所述装填料斗呈锥形结构。As a further solution of the utility model: the filling hopper has a conical structure.

作为本实用新型进一步的方案:所述下料管上设置有出料阀。As a further solution of the utility model: a discharge valve is arranged on the discharge pipe.

作为本实用新型进一步的方案:所述振动器为电动振动器。As a further solution of the utility model: the vibrator is an electric vibrator.

与现有技术相比,本实用新型的有益效果是:所述一种催化剂装填装置,提高装填质量,减小劳动强度,能够调整落料速度、落料量和落料角度,有效防止催化剂从储料桶中飞出,加快装填进度,还减少了催化剂的浪费,减小有毒物质对人员的伤害,提高企业的经济效益。Compared with the prior art, the utility model has the beneficial effects that: the catalyst loading device improves the loading quality, reduces labor intensity, can adjust the blanking speed, blanking amount and blanking angle, and effectively prevents the catalyst from Flying out of the storage tank, speeding up the filling progress, reducing the waste of catalysts, reducing the harm of toxic substances to personnel, and improving the economic benefits of the enterprise.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:1-出料阀、2-播料盘、3-储料桶、4-振动器、5-进料口、6-微型电机、7-桥型支架、8-转轴、9-叶片、10-装填料斗、11-装填底盘、12-下料管。In the figure: 1-discharge valve, 2-spreading tray, 3-storage barrel, 4-vibrator, 5-feed inlet, 6-micro motor, 7-bridge bracket, 8-rotating shaft, 9-blade , 10-filling hopper, 11-filling chassis, 12-feeding pipe.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例中,一种催化剂装填装置,包括播料盘2、储料桶3、振动器4、转轴8、装填底盘11和下料管12,所述储料桶3顶部设置有进料口5,进料口5处设置有与储料桶3相匹配的筒盖,储料桶3上部通过桥型支架7安装有微型电机6,微型电机6底部与安装在储料桶3内部的转轴8相连,转轴8上部安装有多个叶片9,转轴8底部安装有播料盘2,播料盘2设置在装填底盘11上侧,装填底盘11焊接在装填料斗10的底部,装填料斗10呈锥形结构,装填底盘11侧面均匀连接有多个下料管12,下料管12上设置有出料阀1,所述储料桶3侧壁上安装有振动器4,振动器4为电动振动器。Please refer to Fig. 1, in the embodiment of the present utility model, a kind of catalyst filling device comprises sowing tray 2, material storage barrel 3, vibrator 4, rotating shaft 8, filling chassis 11 and feeding pipe 12, and described material storage barrel 3 The top is provided with a feeding port 5, and the feeding port 5 is provided with a cylinder cover that matches the storage tank 3. The upper part of the storage tank 3 is equipped with a micro motor 6 through a bridge-shaped bracket 7, and the bottom of the micro motor 6 is installed on the The rotating shaft 8 inside the storage barrel 3 is connected, the upper part of the rotating shaft 8 is equipped with a plurality of blades 9, the bottom of the rotating shaft 8 is equipped with a material spreading disc 2, the material spreading disc 2 is arranged on the upper side of the filling chassis 11, and the filling chassis 11 is welded to the filling hopper 10 The bottom of the bottom, the filling hopper 10 has a conical structure, the side of the filling chassis 11 is evenly connected with a plurality of feeding pipes 12, the feeding pipe 12 is provided with a discharge valve 1, and a vibrator is installed on the side wall of the storage tank 3 4. The vibrator 4 is an electric vibrator.

当需要装填催化剂时,先将称量好的混合催化剂通过进料口5倒入储料桶3中,启动微型电机6,从而使转轴8带动叶片9及播料盘2转动,叶片9的转动避免储料桶3当中产生架桥的现象,通过播料盘2旋转,带动混合催化剂发散装填到装填底盘11侧面的下料管12中,提高了装填的效率,通过调节微型电机6的转速,便于调整落料量、落料速度和落料角度,从而能够获得符合要求的混合催化剂装填密度,储料桶3侧壁安装的振动器4让催化剂床层逐渐成为水平面,混合催化剂自然下落,在下落的过程中由于催化剂按顺序掉落,这样就提高了装填的质量,减少了装填后期的调整工作。When the catalyst needs to be loaded, the weighed mixed catalyst is first poured into the storage tank 3 through the feed port 5, and the micro motor 6 is started, so that the rotating shaft 8 drives the blade 9 and the sowing disc 2 to rotate, and the rotation of the blade 9 To avoid bridging in the storage tank 3, the rotation of the sowing disc 2 drives the mixed catalyst to be divergently loaded into the feeding pipe 12 on the side of the filling chassis 11, which improves the filling efficiency. By adjusting the speed of the micro-motor 6, It is convenient to adjust the amount of material falling, the material falling speed and the material falling angle, so as to obtain the required packing density of the mixed catalyst. The vibrator 4 installed on the side wall of the storage tank 3 makes the catalyst bed gradually become a horizontal plane, and the mixed catalyst falls naturally. During the falling process, the catalysts fall in sequence, which improves the quality of filling and reduces the adjustment work in the later stage of filling.

本实用新型的工作原理是:所述一种催化剂装填装置,提高装填质量,减小劳动强度,能够调整落料速度、落料量和落料角度,有效防止催化剂从储料桶3中飞出,加快装填进度,还减少了催化剂的浪费,减小有毒物质对人员的伤害,提高企业的经济效益。The working principle of the utility model is: the catalyst filling device improves the filling quality, reduces the labor intensity, can adjust the blanking speed, the blanking amount and the blanking angle, and effectively prevents the catalyst from flying out of the storage tank 3 , to speed up the filling progress, and also reduce the waste of catalysts, reduce the harm of toxic substances to personnel, and improve the economic benefits of enterprises.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1. a Catalyst packing device, comprise material seeding dish, storage vat, vibrator, rotating shaft, filling chassis and tremie pipe, it is characterized in that, described storage vat top is provided with charging aperture, storage vat top is provided with micromachine by bridge type bracket, be connected with the rotating shaft being arranged on storage vat inside bottom micromachine, rotating shaft top is provided with multiple blade, material seeding dish is installed bottom rotating shaft, material seeding dish is arranged on the upside of filling chassis, filling chassis is welded on the bottom of filling hopper, filling chassis side is evenly connected with multiple tremie pipe, described storage vat sidewall is provided with vibrator.
2. a kind of Catalyst packing device according to claim 1, is characterized in that, described charging aperture place is provided with the cover matched with storage vat.
3. a kind of Catalyst packing device according to claim 1, is characterized in that, the tapered structure of described filling hopper.
4. a kind of Catalyst packing device according to claim 1, is characterized in that, described tremie pipe is provided with outlet valve.
5. a kind of Catalyst packing device according to claim 1, is characterized in that, described vibrator is electric vibrator.
CN201520615593.2U 2015-08-14 2015-08-14 Catalyst filling device Expired - Fee Related CN204865773U (en)

Priority Applications (1)

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CN201520615593.2U CN204865773U (en) 2015-08-14 2015-08-14 Catalyst filling device

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108854860A (en) * 2018-08-14 2018-11-23 苏州田心方莫自动化科技有限公司 A kind of catalyst automatic Loading equipment of thruster

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108854860A (en) * 2018-08-14 2018-11-23 苏州田心方莫自动化科技有限公司 A kind of catalyst automatic Loading equipment of thruster

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151216

Termination date: 20180814

CF01 Termination of patent right due to non-payment of annual fee