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CN204830683U - Polypropylene tail gas recovery unit - Google Patents

Polypropylene tail gas recovery unit Download PDF

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Publication number
CN204830683U
CN204830683U CN201520563229.6U CN201520563229U CN204830683U CN 204830683 U CN204830683 U CN 204830683U CN 201520563229 U CN201520563229 U CN 201520563229U CN 204830683 U CN204830683 U CN 204830683U
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gas
heat exchanger
tail gas
propylene
separation unit
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马艳勋
杜国栋
栗广勇
李恕广
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DALIAN OUKE MEMBRANE TECHNOLOGY ENGINEERING Co Ltd
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DALIAN OUKE MEMBRANE TECHNOLOGY ENGINEERING Co Ltd
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Priority to PCT/CN2015/087629 priority patent/WO2017016006A1/en
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Abstract

本实用新型公开了一种聚丙烯尾气回收装置,包括依次连接的压缩单元、干燥单元、膜分离单元和深冷分离单元;所述压缩单元,包括依次连接的至少一个压缩机、一个换热器和一个气液分离器;所述干燥单元,包括依次连接的至少两个吸附塔,所述吸附塔内装有干燥剂;所述膜分离单元,包括膜分离器;所述深冷分离单元,包括至少一个高效多通道换热器、至少一个低温气液分离器、至少一个气体膨胀设备和至少一个液体膨胀设备。本实用新型聚丙烯尾气回收通过膨胀制冷的方法,使得聚丙烯尾气中的丙烯液化,实现丙烯的回收,同时净化氮气,满足氮气循环使用的要求;结合膜分离技术,脱除聚丙烯尾气中的氢气;实现聚丙烯尾气中丙烯98%以上的回收率。

The utility model discloses a polypropylene tail gas recovery device, which comprises a compression unit, a drying unit, a membrane separation unit and a cryogenic separation unit which are sequentially connected; the compression unit comprises at least one compressor and a heat exchanger which are sequentially connected and a gas-liquid separator; the drying unit includes at least two adsorption towers connected in sequence, and desiccant is housed in the adsorption tower; the membrane separation unit includes a membrane separator; the cryogenic separation unit includes At least one high-efficiency multi-channel heat exchanger, at least one cryogenic gas-liquid separator, at least one gas expansion device, and at least one liquid expansion device. The utility model recovers the polypropylene tail gas through the method of expansion and refrigeration, so that the propylene in the polypropylene tail gas is liquefied, realizes the recovery of propylene, and purifies the nitrogen at the same time to meet the requirements of nitrogen recycling; combined with the membrane separation technology, removes the propylene in the polypropylene tail gas Hydrogen; achieve a recovery rate of more than 98% of propylene in polypropylene tail gas.

Description

一种聚丙烯尾气回收装置A polypropylene tail gas recovery device

技术领域technical field

本实用新型涉及聚烯烃领域,具体涉及一种在聚丙烯生产过程中排放尾气中丙烯和氮气回收装置。The utility model relates to the field of polyolefins, in particular to a recovery device for propylene and nitrogen in tail gas discharged during the production process of polypropylene.

背景技术Background technique

在聚丙烯生产过程中,在丙烯单体的精制、聚合反应和聚丙烯树脂脱气过程中,都会有含大量丙烯单体的尾气排出。如丙烯精制过程中从脱气塔塔顶脱出的小股轻组分物流、为了控制聚合反应过程中惰性气体含量的反应驰放气、采用氮气+蒸汽混合气从脱气仓底部送入,以脱除碳氢化合物并使残留催化剂失活而产生的脱仓尾气等。这些气体统称为聚丙烯尾气,其主要成分为氮气、丙烯和少量的丙烷、乙烷、乙烯、水等,一般丙烯的浓度在6~50%(V)左右,规模为30万吨/年的聚丙烯装置,尾气中含有的丙烯多达每年3000吨,氮气5000多吨,所以回收尾气中的烃类和氮气有着非常高的经济效益。In the production process of polypropylene, during the refining of propylene monomer, polymerization reaction and degassing process of polypropylene resin, tail gas containing a large amount of propylene monomer will be discharged. For example, the small stream of light components coming out of the top of the degassing tower during the propylene refining process, and the reaction purge gas used to control the content of inert gases during the polymerization reaction, the mixed gas of nitrogen + steam is sent from the bottom of the degassing chamber to Removal of hydrocarbons and deactivation of residual catalysts resulting in debinning tail gas, etc. These gases are collectively referred to as polypropylene tail gas, and its main components are nitrogen, propylene and a small amount of propane, ethane, ethylene, water, etc. Generally, the concentration of propylene is about 6-50% (V), and the scale is 300,000 tons/year. In the polypropylene plant, the tail gas contains up to 3,000 tons of propylene and more than 5,000 tons of nitrogen per year, so the recovery of hydrocarbons and nitrogen in the tail gas has very high economic benefits.

美国专利USPatent5769927提出了采用压缩、冷凝和膜分离集成的方法处理聚丙烯尾气的工艺方法。流程如下所述。首先将聚丙烯尾气进行增压,然后经过冷凝器将气体温度降到露点以下,一部分丙烯变成液体,分离出来;另一部分处于气相的丙烯进入到膜分离部分,利用膜优先渗透丙烯的特点,使得丙烯和氮气实现分离,得到的富丙烯气体返回到压缩冷凝部分,进一步回收丙烯。该过程可以实现丙烯和氮气的回收利用,但是由于膜的富丙烯气体返回到压缩冷凝部分,造成循环后的压缩和冷凝的气量为初始排放气量的1.5~3倍,使得压缩和制冷设备的投资和能耗都显著增加,降低了该过程的经济性。US Patent No. 5,769,927 proposes a process for treating polypropylene tail gas by adopting an integrated method of compression, condensation and membrane separation. The flow is described below. First, the polypropylene tail gas is pressurized, and then the gas temperature is lowered below the dew point through the condenser, and a part of the propylene becomes liquid and separated; the other part of the propylene in the gas phase enters the membrane separation part, and the membrane is used to preferentially permeate the propylene. Separation of propylene and nitrogen is achieved, and the obtained propylene-rich gas is returned to the compression and condensation part for further recovery of propylene. This process can realize the recycling of propylene and nitrogen, but because the propylene-rich gas of the membrane returns to the compression and condensation part, the compressed and condensed gas volume after the cycle is 1.5 to 3 times the initial discharge gas volume, which makes the investment of compression and refrigeration equipment Both energy consumption and energy consumption are significantly increased, reducing the economics of the process.

中国专利CN101357291B公开了,采用在常温常压下吸附得到高纯度产品氮气,在负压下脱附,再将脱附气压缩冷凝,得到高纯度的产品丙烯液体。但是该方法需要采用真空泵对吸附塔进行解析,至少需要两台压缩机分别对回收的烃类气体和氮气进行增压,动设备多,操作复杂,真空解析过程容易造成空气渗入回收系统,存在安全隐患,当排放气中含有一定浓度的氢气时,吸附过程不能实现氮气的氢气的分离,造成氮气不能循环利用,只能排放到火炬,造成资源浪费,以及环境污染,同时设备的占地面积大。Chinese patent CN101357291B discloses that high-purity product nitrogen is obtained by adsorption at normal temperature and pressure, desorbed under negative pressure, and then the desorbed gas is compressed and condensed to obtain high-purity product propylene liquid. However, this method needs to use a vacuum pump to analyze the adsorption tower, and at least two compressors are required to pressurize the recovered hydrocarbon gas and nitrogen respectively. There are many moving equipment and complicated operation. The vacuum analysis process will easily cause air to infiltrate into the recovery system, which is safe. Hidden danger, when the exhaust gas contains a certain concentration of hydrogen, the adsorption process cannot realize the separation of hydrogen from nitrogen, resulting in nitrogen that cannot be recycled and can only be discharged to the torch, resulting in waste of resources and environmental pollution. At the same time, the equipment occupies a large area .

实用新型内容Utility model content

鉴于现有技术所存在的上述问题,本实用新型旨在提供一种丙烯回收率高、氮气可以重复利用的过程简单、能耗低、投资少、占地面积小的聚丙烯尾气回收装置。In view of the above-mentioned problems in the prior art, the utility model aims to provide a polypropylene tail gas recovery device with high recovery rate of propylene, simple reusable process of nitrogen, low energy consumption, low investment and small footprint.

本实用新型目的是提供一种聚丙烯尾气回收装置,所述装置包括:The purpose of this utility model is to provide a polypropylene tail gas recovery device, said device comprising:

压缩单元,包括至少一个压缩机、一个换热器和一个气液分离器。用于提高聚丙烯尾气的压力,满足膨胀制冷、深冷分离以及膜分离的操作压力要求,同时将压缩后的气体冷却到常温,并在气液分离器中分离冷凝出来的高沸点液体,得到凝液流和常温的压缩气流。A compression unit comprising at least one compressor, a heat exchanger and a gas-liquid separator. It is used to increase the pressure of polypropylene tail gas to meet the operating pressure requirements of expansion refrigeration, cryogenic separation and membrane separation. At the same time, the compressed gas is cooled to normal temperature, and the condensed high boiling point liquid is separated in the gas-liquid separator to obtain Condensate flow and compressed air flow at normal temperature.

干燥单元,包括至少两个吸附塔,塔内装有干燥剂,用于处理从压缩单元输出的常温压缩气体,脱除气体中的水分,得到干燥的气流。The drying unit includes at least two adsorption towers, and the towers are equipped with desiccant, which is used to process the normal temperature compressed gas output from the compression unit, remove the moisture in the gas, and obtain a dry gas flow.

膜分离单元,包括膜分离器和氢气分离膜,用于处理从干燥单元输出的气流,分离出气体中的氢气,得到贫氢气流。The membrane separation unit, including a membrane separator and a hydrogen separation membrane, is used to process the gas flow output from the drying unit, separate the hydrogen in the gas, and obtain a hydrogen-deficient gas flow.

深冷分离单元:包括至少一个高效多通道换热器、至少一个低温气液分离器、至少一个气体膨胀设备和至少一个液体膨胀设备。所述膜分离器出口依次连接高效多通道换热器的热介质通道C-C、低温气液分离器入口;低温气液分离器底部出口依次连接液体膨胀设备、高效多通道换热器的冷介质通道D-D、管路k;低温气液分离器顶部出口依次连接高效多通道换热器的冷介质通道A-A、气体膨胀设备,高效多通道换热器的冷介质通道B-B、管路o;用于处理从膜分离单元输出的贫氢气流,通过膨胀制冷、多流体的换热,将气体的温度进一步降低,实现丙烯的液化,经过气液分离,得到回收的丙烯物流和氮气物流。Cryogenic separation unit: including at least one high-efficiency multi-channel heat exchanger, at least one low-temperature gas-liquid separator, at least one gas expansion device and at least one liquid expansion device. The outlet of the membrane separator is sequentially connected to the hot medium channel C-C of the high-efficiency multi-channel heat exchanger and the inlet of the low-temperature gas-liquid separator; the bottom outlet of the low-temperature gas-liquid separator is connected to the liquid expansion device and the cold medium channel of the high-efficiency multi-channel heat exchanger in sequence D-D, pipeline k; the top outlet of the low-temperature gas-liquid separator is sequentially connected to the cold medium channel A-A of the high-efficiency multi-channel heat exchanger, the gas expansion device, the cold medium channel B-B of the high-efficiency multi-channel heat exchanger, and pipeline o; used for processing The hydrogen-depleted gas stream output from the membrane separation unit further reduces the temperature of the gas through expansion refrigeration and multi-fluid heat exchange to realize the liquefaction of propylene, and through gas-liquid separation, the recovered propylene stream and nitrogen stream are obtained.

进一步地,在上述技术方案中,干燥单元中,所述干燥剂选自活性氧化铝、硅胶、分子筛。Further, in the above technical solution, in the drying unit, the desiccant is selected from activated alumina, silica gel, and molecular sieves.

进一步地,在上述技术方案中,所述的氢气分离膜是指相对于烃类、氮气,能够优先渗透氢气的各种分离膜,如聚酰亚胺、聚砜、聚芳酰胺、醋酸纤维、聚苯醚等高分子材料分离膜,或者是钯膜等金属膜。Further, in the above technical solution, the hydrogen separation membrane refers to various separation membranes that can preferentially permeate hydrogen relative to hydrocarbons and nitrogen, such as polyimide, polysulfone, polyaramid, acetate fiber, Separation membranes of polymer materials such as polyphenylene oxide, or metal membranes such as palladium membranes.

进一步地,在上述技术方案中,所述的膨胀设备是指将流体的压力能转换为冷量的一种制冷设备,所述的液体膨胀设备选自节流膨胀阀。Further, in the above technical solution, the expansion device refers to a refrigeration device that converts the pressure energy of the fluid into cooling capacity, and the liquid expansion device is selected from a throttling expansion valve.

所述的气体膨胀设备选自透平膨胀机、气波制冷机。The gas expansion device is selected from a turbo expander and a gas wave refrigerator.

进一步地,在上述技术方案中,所述的高效多通道换热器是指板翅式换热器或者绕管换热器。Further, in the above technical solution, the high-efficiency multi-channel heat exchanger refers to a plate-fin heat exchanger or a coiled-tube heat exchanger.

本实用新型的装置通过压缩单元、干燥单元、膜分离单元和深冷分离单元的有机组合,能够有效的回收尾气中的丙烯和氮气,丙烯的回收率在98%以上,回收的氮气纯度为97.5%以上。The device of the utility model can effectively recover propylene and nitrogen in the tail gas through the organic combination of the compression unit, the drying unit, the membrane separation unit and the cryogenic separation unit. The recovery rate of propylene is above 98%, and the purity of the recovered nitrogen is 97.5% %above.

本实用新型的另一目的是提供了一种利用所述聚丙烯尾气回收装置回收丙烯和氮气的方法,其包括如下步骤:Another purpose of this utility model is to provide a kind of method utilizing described polypropylene tail gas recovery device to reclaim propylene and nitrogen, it comprises the following steps:

压缩步骤,聚丙烯尾气首先经过压缩机将气体的压力升高到0.6~3.0MPaA,然后经过换热器将压缩后的高温气体的温度降到常温,冷却介质采用循环水,冷却后的气体在气液分离器中进行气液分离,尾气中高沸点的组分,如水和重烃会有一份变成液相,从气液分离器的底部作为凝液排放。In the compression step, the polypropylene tail gas first passes through the compressor to increase the pressure of the gas to 0.6-3.0MPaA, and then passes through the heat exchanger to reduce the temperature of the compressed high-temperature gas to normal temperature. The cooling medium uses circulating water, and the cooled gas is in the The gas-liquid separation is carried out in the gas-liquid separator, and a part of the high boiling point components in the tail gas, such as water and heavy hydrocarbons, will turn into a liquid phase and be discharged from the bottom of the gas-liquid separator as a condensate.

干燥步骤,从气液分离器中出来的气相进入脱水吸附塔,除去排放气中的水分,将水露点降到-30~-130℃以下。In the drying step, the gas phase from the gas-liquid separator enters the dehydration adsorption tower to remove the moisture in the exhaust gas and lower the water dew point to below -30~-130°C.

膜分离步骤,脱水干燥后的气体进入膜分离器,内装有氢气分离膜,膜的特性为优先透过氢气组分,可以将尾气中的氢气分离出来,渗透的富氢气体排放到火炬。脱除大部分氢气的气体进入深冷分离步骤。In the membrane separation step, the dehydrated and dried gas enters the membrane separator, which is equipped with a hydrogen separation membrane. The membrane is characterized by preferentially permeating the hydrogen component, which can separate the hydrogen in the tail gas, and the permeated hydrogen-rich gas is discharged to the torch. The gas, freed of most of the hydrogen, enters a cryogenic separation step.

深冷分离步骤,脱除大部分氢气的气体进入到高效多通道换热器中逐级冷却,换热器中设有一条或者一条以上的热介质通道和一条或者一条以上的冷介质通道,经过换热器后气体的温度降低到-30~-130℃,然后进入低温气液分离器进行气液分离,得到的液体丙烯经液体膨胀设备减压后,返回到高效多通道换热器,交换冷量后蒸发成气相的丙烯由低温气液分离器出来的气体,其组成主要为氮气,返回到高效多通道换热器,经过复热回收冷量后回收。In the cryogenic separation step, the gas from which most of the hydrogen has been removed enters the high-efficiency multi-channel heat exchanger and is cooled step by step. The heat exchanger is equipped with one or more heat medium channels and one or more cold medium channels. After the heat exchanger, the temperature of the gas is reduced to -30~-130°C, and then enters the low-temperature gas-liquid separator for gas-liquid separation. The obtained liquid propylene is decompressed by the liquid expansion device, and then returns to the high-efficiency multi-channel heat exchanger for exchange. The propylene evaporated into the gas phase after cooling is the gas from the low-temperature gas-liquid separator, which is mainly composed of nitrogen, and returns to the high-efficiency multi-channel heat exchanger, and is recovered after reheating to recover the cooling capacity.

进一步地,在上述技术方案中,经过复热回收冷量后的氮气进入膨胀设备进行膨胀制冷,膨胀后的低温气体再返回到高效多通道换热器,为整个系统提供冷量,该气体经过复热以后,作为回收的氮气,返回聚丙烯装置重复使用。Further, in the above technical solution, the nitrogen gas after reheating and recovering cooling capacity enters the expansion device for expansion and refrigeration, and the expanded low-temperature gas returns to the high-efficiency multi-channel heat exchanger to provide cooling capacity for the entire system. After reheating, as recycled nitrogen, return to the polypropylene unit for reuse.

进一步地,在上述技术方案中,回收的丙烯可以直接送往或者增压后送往乙烯装置,再将丙烯精制为聚合级的丙烯;还可以采用压缩冷凝的办法将气相丙烯液化,制成液体丙烯。Further, in the above technical scheme, the recovered propylene can be sent directly or after pressurization to the ethylene plant, and then the propylene is refined into polymer-grade propylene; the gas phase propylene can also be liquefied by compression condensation to make a liquid propylene.

实用新型有益效果Beneficial effects of utility model

1)通过膨胀制冷的方法,使得聚丙烯尾气中的丙烯液化,实现丙烯的回收,同时净化氮气,满足氮气循环使用的要求;1) Through the method of expansion and refrigeration, the propylene in the polypropylene tail gas is liquefied, the propylene is recovered, and the nitrogen is purified at the same time to meet the requirements of nitrogen recycling;

2)结合膜分离技术,脱除聚丙烯尾气中的氢气;2) Combining membrane separation technology to remove hydrogen from polypropylene tail gas;

3)实现聚丙烯尾气中丙烯98%以上的回收率,远高于现有技术的丙烯回收率,大大降低了聚丙烯装置的单耗;3) Realize a recovery rate of more than 98% of propylene in the polypropylene tail gas, which is much higher than the recovery rate of propylene in the prior art, greatly reducing the unit consumption of the polypropylene plant;

4)设备投少,操作能耗低、占地面积小。4) Less equipment investment, low operating energy consumption, and small footprint.

附图说明Description of drawings

图1是本实用新型聚丙烯尾气回收装置和方法的系统图;Fig. 1 is a system diagram of the utility model polypropylene tail gas recovery device and method;

图中,100、压缩单元;110、尾气压缩机;120、循环水冷却器;130、常温气液分离器;200、干燥单元;201、吸附塔;300、膜分离器单元;310、膜分离器;400、深冷分离单元;410、高效多通道换热器;420、低温气液分离器;430、液体膨胀设备;440、气体膨胀设备;10、管路a;11、管路b;12、管路c;13、管路d;14、管路e;15、管路j;16、管路h;17、管路i;18、管路j;19、管路k;20、管路l;21、管路m;22、管路n;23、管路o;24、管路f;29、管路p。In the figure, 100, compression unit; 110, tail gas compressor; 120, circulating water cooler; 130, normal temperature gas-liquid separator; 200, drying unit; 201, adsorption tower; 300, membrane separator unit; 310, membrane separation 400, cryogenic separation unit; 410, high-efficiency multi-channel heat exchanger; 420, low-temperature gas-liquid separator; 430, liquid expansion equipment; 440, gas expansion equipment; 10, pipeline a; 11, pipeline b; 12, pipeline c; 13, pipeline d; 14, pipeline e; 15, pipeline j; 16, pipeline h; 17, pipeline i; 18, pipeline j; 19, pipeline k; 20, Pipeline l; 21, pipeline m; 22, pipeline n; 23, pipeline o; 24, pipeline f; 29, pipeline p.

具体实施方式Detailed ways

现结合附图,对本实用新型作进一步的具体说明。Now in conjunction with accompanying drawing, the utility model is described in further detail.

如附图1所示,本实用新型提供的一种聚丙烯尾气回收装置包括:As shown in accompanying drawing 1, a kind of polypropylene tail gas recovery device provided by the utility model comprises:

压缩单元100,包括一个尾气压缩机110、一个循环水冷却器120和常温气液分离器130。聚丙烯生产过程中的尾气,通过管路a10连接到尾气压缩机110的入口。尾气压缩机110将气体的压力升高到0.6~3.0MPaA,满足膨胀制冷、深冷分离以及膜分离的操作压力要求。压缩后的气体通过管路b11连接到循环水冷却器120,将压缩后的气体冷却到常温,通过管路c12连接到常温气液分离器130进行气液分离,在其底部得到的凝液通过管路p29送出装置;在其顶部得到的常温气流通过管路d13进入干燥单元200。The compression unit 100 includes a tail gas compressor 110 , a circulating water cooler 120 and a normal temperature gas-liquid separator 130 . The tail gas in the polypropylene production process is connected to the inlet of the tail gas compressor 110 through the pipeline a10. The tail gas compressor 110 raises the pressure of the gas to 0.6-3.0 MPaA to meet the operating pressure requirements of expansion refrigeration, cryogenic separation and membrane separation. The compressed gas is connected to the circulating water cooler 120 through the pipeline b11, the compressed gas is cooled to normal temperature, and connected to the normal temperature gas-liquid separator 130 through the pipeline c12 for gas-liquid separation, and the condensate obtained at the bottom passes through The pipeline p29 sends out the device; the normal temperature airflow obtained at its top enters the drying unit 200 through the pipeline d13.

干燥单元200包括装有脱水干燥剂的吸附塔210,吸附塔201的数量根据处理气量的大小以及选择的再生气,设置为2个、3个或者4个。通过吸附塔210后,气体的水露点降低到-30~-130℃,然后通过管路e14进入膜分离器单元300。The drying unit 200 includes an adsorption tower 210 equipped with a dehydrating desiccant, and the number of the adsorption towers 201 is set to 2, 3 or 4 according to the size of the treated gas volume and the selected regeneration gas. After passing through the adsorption tower 210, the water dew point of the gas decreases to -30~-130°C, and then enters the membrane separator unit 300 through the pipeline e14.

膜分离器单元300包括装有膜组件的膜分离器310,干燥单元输出的气流通过膜分离器310时,氢气优先透过渗透通过膜,在膜的渗透侧得到低压的富氢气流,通过管路f24排放到火炬,贫氢气流通过管路g15进入深冷分离单元400。The membrane separator unit 300 includes a membrane separator 310 equipped with a membrane module. When the airflow output from the drying unit passes through the membrane separator 310, the hydrogen gas preferentially permeates through the membrane, and a low-pressure hydrogen-rich airflow is obtained on the permeation side of the membrane. The pipeline f24 is discharged to the flare, and the hydrogen-depleted gas flow enters the cryogenic separation unit 400 through the pipeline g15.

深冷分离单元400包括一个高效多通道换热器410、一个低温气液分离器420、一个气体膨胀设备440和一个液体膨胀设备430。从膜分离单元300输出的贫氢气流经管路g15,进入高效多通道换热器410,本实用新型优选板翅式换热器,通过热介质通道C-C后,气体的温度逐渐降到-30~-130℃,通过管路h16进入低温气液分离器420,进行气液分离,在低温气液分离器420底部得到回收的丙烯,该液体丙烯经过管路i17连接液体膨胀设备430,本实用新型优选节流膨胀阀,该股液体经过节流膨胀后温度和压力降低,然后通过管路j18返回高效多通道换热器410,与热介质进行热交换,提供冷量,通过冷介质通道D-D后,得到回收的丙烯物流,经过管路k19输送出装置,可以直接送往或者增压后送往乙烯装置,再将丙烯精制为聚合级的丙烯;还可以采用压缩冷凝的办法将气相丙烯液化,制成液体丙烯。低温气液分离器420顶部的不凝气体,主要是氮气,通过管路l20返回到高效多通道换热器410,与热介质进行热交换,提供冷量,通过冷介质通道A-A后,通过管路m21进入气体膨胀设备440,进行膨胀制冷,在本实用新型中气体膨胀设备优选透平膨胀机,经过透平膨胀后得到的低温气体,通过管路n22返回到高效多通道换热器410,与热介质进行热交换,提供冷量,通过冷介质通道B-B后,得到回收的氮气物流,通过管路o23送出装置,返回到聚丙烯装置重复利用。The cryogenic separation unit 400 includes a high-efficiency multi-channel heat exchanger 410 , a low-temperature gas-liquid separator 420 , a gas expansion device 440 and a liquid expansion device 430 . The hydrogen-deficient gas output from the membrane separation unit 300 passes through the pipeline g15 and enters the high-efficiency multi-channel heat exchanger 410. The plate-fin heat exchanger is preferred in this utility model. After passing through the heat medium channel C-C, the temperature of the gas gradually drops to -30~ -130°C, enter the low-temperature gas-liquid separator 420 through the pipeline h16 for gas-liquid separation, and obtain recovered propylene at the bottom of the low-temperature gas-liquid separator 420. The liquid propylene is connected to the liquid expansion device 430 through the pipeline i17. The utility model The throttling expansion valve is preferred. The temperature and pressure of the liquid will decrease after throttling and expansion, and then return to the high-efficiency multi-channel heat exchanger 410 through the pipeline j18 to exchange heat with the heat medium to provide cooling capacity. After passing through the cold medium channel D-D , the recovered propylene stream is transported out of the device through the pipeline k19, and can be directly sent to the ethylene plant after being pressurized, and then the propylene is refined into polymer-grade propylene; the gas phase propylene can also be liquefied by compression condensation, Made into liquid propylene. The non-condensable gas at the top of the low-temperature gas-liquid separator 420, mainly nitrogen, returns to the high-efficiency multi-channel heat exchanger 410 through the pipeline 120, and exchanges heat with the heat medium to provide cooling capacity. After passing through the cold medium channel A-A, it passes through the tube The path m21 enters the gas expansion device 440 for expansion and refrigeration. In the utility model, the gas expansion device is preferably a turbo expander, and the low-temperature gas obtained after the turbo expansion returns to the high-efficiency multi-channel heat exchanger 410 through the pipeline n22. Exchange heat with the heat medium to provide cooling capacity. After passing through the cold medium channel B-B, the recovered nitrogen stream is obtained, sent to the device through the pipeline o23, and returned to the polypropylene device for reuse.

在本实用新型的一个优选实施例中,根据气体的压力和气量的不同,气体膨胀设备440可以采用一台或者是一台以上的透平膨胀机串联或者并联操作,从而为深冷分离单元提供更多的冷量。In a preferred embodiment of the present utility model, according to the pressure and gas volume of the gas, the gas expansion device 440 can use one or more than one turbo expander to operate in series or in parallel, thereby providing a cryogenic separation unit More cooling.

本实用新型还提供了一种利用所述聚丙烯尾气回收装置回收丙烯和氮气的方法,下面结合附图与实施例对本实用新型作进一步详细描述,可以使本领域的普通技术人员更全面地理解本实用新型,但不以任何方式限制本实用新型。文中所述的压力为表压。The utility model also provides a method for recovering propylene and nitrogen by using the polypropylene tail gas recovery device. The utility model will be further described in detail below in conjunction with the accompanying drawings and examples, so that those skilled in the art can understand more comprehensively This utility model, but does not limit the utility model in any way. Pressures stated herein are gauge pressures.

实施例1Example 1

在图1所示的聚丙烯尾气中回收丙烯和氮气的工艺流程示意图中,聚丙烯尾气的压力为0.05MPa,温度为50℃,气量为1000Nm3/hr,组成如下:In the schematic diagram of the technological process for recovering propylene and nitrogen from polypropylene tail gas shown in Figure 1, the pressure of polypropylene tail gas is 0.05MPa, the temperature is 50°C, the gas volume is 1000Nm3 /hr, and the composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 1.281.28 8.108.10 0.100.10 6.506.50 0.250.25 0.270.27 83.5083.50

该尾气首先进入压缩单元100,尾气压缩机110将气体的压力升高到1.6MPa,然后进入循环水冷却器120,将压缩后的气体冷却到40℃。冷却后的气体进入常温气液分离器130进行气液分离,在其底部得到的凝液送出装置;在其顶部得到的常温气流进入干燥单元200。在干燥单元,气体通过吸附塔,吸附剂为活性氧化铝和分子筛组成的复合床,将H2O含量降到1ppmv以下,防止在后续的深冷分离过程中发生冰堵。干燥后的气体进入膜分离器单元300,膜分离器装有膜组件,其使用的膜材料为聚酰亚胺,经过分离膜后,得到膜的渗透气物流,其压力为0.05MPa,温度为40℃,气量为33Nm3/hr,组成如下:The tail gas first enters the compression unit 100, and the tail gas compressor 110 raises the pressure of the gas to 1.6MPa, and then enters the circulating water cooler 120 to cool the compressed gas to 40°C. The cooled gas enters the normal-temperature gas-liquid separator 130 for gas-liquid separation, and the condensate delivery device obtained at the bottom; the normal-temperature airflow obtained at the top enters the drying unit 200 . In the drying unit, the gas passes through the adsorption tower, and the adsorbent is a composite bed composed of activated alumina and molecular sieve, which reduces the H 2 O content to below 1ppmv and prevents ice blockage in the subsequent cryogenic separation process. The dried gas enters the membrane separator unit 300. The membrane separator is equipped with a membrane module. The membrane material used is polyimide. After passing through the separation membrane, the permeate gas flow of the membrane is obtained. The pressure is 0.05MPa and the temperature is At 40°C, the gas volume is 33Nm 3 /hr, and the composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 14.8214.82 3.233.23 0.020.02 4.944.94 0.040.04 0.000.00 76.9576.95

该股渗透气物流排往火炬;膜分离的截留侧为贫氢气流进入深冷分离单元400。The permeate gas stream is discharged to the flare; the retentate side of the membrane separation is a hydrogen-depleted gas stream entering the cryogenic separation unit 400 .

贫氢气流首先进入板翅式换热器,通过热介质通道C-C后,气体的温度逐渐降到-120℃,此时99%以上的丙烯都已经液化了,接着在低温气液分离器420,进行气液分离,在低温气液分离器420底部得到回收的丙烯,该液体丙烯经过节流膨胀阀,膨胀后温度和压力降低,然后返回板翅式换热器,与热介质进行热交换,提供冷量,通过冷介质通道D-D后,得到回收的丙烯物流,其压力为0.25MPa,温度为30℃,气量为143Nm3/hr,组成如下:The hydrogen-depleted gas flow first enters the plate-fin heat exchanger, and after passing through the heat medium channel CC, the temperature of the gas gradually drops to -120°C. At this time, more than 99% of the propylene has been liquefied, and then in the low-temperature gas-liquid separator 420, The gas-liquid separation is carried out, and the recovered propylene is obtained at the bottom of the low-temperature gas-liquid separator 420. The liquid propylene passes through the throttling expansion valve, and the temperature and pressure decrease after expansion, and then returns to the plate-fin heat exchanger for heat exchange with the heat medium. Provide cooling capacity and pass through the cold medium channel DD to obtain recovered propylene stream with a pressure of 0.25MPa, a temperature of 30°C, and a gas volume of 143Nm 3 /hr. The composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 0.0050.005 55.77855.778 0.7280.728 37.42837.428 1.7261.726 0.0000.000 4.3364.336

该股气流直接送往乙烯装置,再将丙烯精制为聚合级的丙烯。This stream is sent directly to an ethylene plant where the propylene is refined to polymer grade propylene.

低温气液分离器420顶部的不凝气体,主要是氮气,返回到板翅式换热器410,与热介质进行热交换,提供冷量,通过冷介质通道A-A后,进入透平膨胀机,进行膨胀制冷,本实施例中采用一台膨胀机,单级膨胀,经过透平膨胀后得到的低温气体,返回到板翅式换热器,与热介质进行热交换,提供冷量,通过冷介质通道B-B后,得到回收的氮气物流,其压力为0.22MPa,温度为20℃,气量为821Nm3/hr,组成如下:The non-condensable gas at the top of the low-temperature gas-liquid separator 420, mainly nitrogen, returns to the plate-fin heat exchanger 410, exchanges heat with the heat medium, provides cooling capacity, and enters the turbo expander after passing through the cold medium channel AA. Expansion refrigeration is performed. In this embodiment, an expander is used for single-stage expansion. The low-temperature gas obtained after expansion by the turbine returns to the plate-fin heat exchanger to exchange heat with the heat medium to provide cooling capacity. After the medium channel BB, the recovered nitrogen stream is obtained, the pressure is 0.22MPa, the temperature is 20°C, the gas volume is 821Nm 3 /hr, and the composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 0.960.96 0.040.04 0.000.00 1.211.21 0.000.00 0.000.00 97.7997.79

可以根据实际情况,将其全部或者部分返回到聚丙烯装置重复利用。According to the actual situation, all or part of it can be returned to the polypropylene plant for reuse.

实施例2Example 2

在图1所示的聚丙烯尾气中回收丙烯和氮气的工艺流程示意图中,聚丙烯尾气的压力为0.02MPa,温度为51℃,气量为900Nm3/hr,组成如下:In the schematic diagram of the technological process for recovering propylene and nitrogen from polypropylene tail gas shown in Figure 1, the pressure of polypropylene tail gas is 0.02MPa, the temperature is 51°C, and the gas volume is 900Nm 3 /hr. The composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 0.600.60 27.6727.67 5.555.55 1.401.40 0.000.00 0.990.99 63.7963.79

该尾气首先进入压缩单元100,尾气压缩机110将气体的压力升高到1.7MPa,然后进入循环水冷却器120,将压缩后的气体冷却到40℃。冷却后的气体进入常温气液分离器130进行气液分离,在其底部得到的凝液通过送出装置;在其顶部得到的常温气流进入干燥单元200。在干燥单元,气体通过吸附塔,吸附剂为活性氧化铝和分子筛组成的复合床,将H2O含量降到1ppmv以下,防止在后续的深冷分离过程中发生冰堵。干燥后的气体进入膜分离器单元300,膜分离器装有膜组件,其使用的膜材料为聚酰亚胺,经过分离膜后,得到膜的渗透气物流,其压力为0.05MPa,温度为38℃,气量为38Nm3/hr,组成如下:The tail gas first enters the compression unit 100, and the tail gas compressor 110 raises the pressure of the gas to 1.7MPa, and then enters the circulating water cooler 120 to cool the compressed gas to 40°C. The cooled gas enters the normal-temperature gas-liquid separator 130 for gas-liquid separation, and the condensate obtained at the bottom passes through the delivery device; the normal-temperature airflow obtained at the top enters the drying unit 200 . In the drying unit, the gas passes through the adsorption tower, and the adsorbent is a composite bed composed of activated alumina and molecular sieve, which reduces the H 2 O content to below 1ppmv and prevents ice blockage in the subsequent cryogenic separation process. The dried gas enters the membrane separator unit 300. The membrane separator is equipped with a membrane module. The membrane material used is polyimide. After passing through the separation membrane, the permeate gas flow of the membrane is obtained. The pressure is 0.05MPa and the temperature is At 38°C, the gas volume is 38Nm 3 /hr, and the composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 6.726.72 14.4514.45 1.581.58 1.381.38 0.000.00 0.000.00 75.8675.86

该股渗透气物流排往火炬;膜分离的截留侧为贫氢气流进入深冷分离单元400。The permeate gas stream is discharged to the flare; the retentate side of the membrane separation is a hydrogen-depleted gas stream entering the cryogenic separation unit 400 .

贫氢气流首先进入板翅式换热器,通过热介质通道C-C后,气体的温度逐渐降到-110℃,此时99%以上的丙烯都已经液化了,接着在低温气液分离器420,进行气液分离,在低温气液分离器420底部得到回收的丙烯,该液体丙烯经过节流膨胀阀,膨胀后温度和压力降低,然后返回板翅式换热器,与热介质进行热交换,提供冷量,通过冷介质通道D-D后,得到回收的丙烯物流,其压力为0.05MPa,温度为25℃,气量为314Nm3/hr,组成如下:The hydrogen-poor gas flow first enters the plate-fin heat exchanger, and after passing through the heat medium channel CC, the temperature of the gas gradually drops to -110°C. At this time, more than 99% of the propylene has been liquefied, and then in the low-temperature gas-liquid separator 420, The gas-liquid separation is carried out, and the recovered propylene is obtained at the bottom of the low-temperature gas-liquid separator 420. The liquid propylene passes through the throttling expansion valve, and the temperature and pressure decrease after expansion, and then returns to the plate-fin heat exchanger for heat exchange with the heat medium. Provide cooling capacity and pass through the cold medium channel DD to obtain recovered propylene stream with a pressure of 0.05MPa, a temperature of 25°C, and a gas volume of 314Nm 3 /hr. The composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 0.000.00 77.2777.27 15.6615.66 3.503.50 0.000.00 0.000.00 3.573.57

该股气流需要通过进一步的增压送往乙烯装置,再将丙烯精制为聚合级的丙烯。This stream needs to be sent to the ethylene plant through further pressurization, and then the propylene is refined into polymer grade propylene.

低温气液分离器420顶部的不凝气体,主要是氮气,返回到板翅式换热器,与热介质进行热交换,提供冷量,通过冷介质通道A-A后,进入透平膨胀机,进行膨胀制冷,本实施例中采用两台膨胀机串联操作,经过透平膨胀后得到的低温气体,返回到板翅式换热器,与热介质进行热交换,提供冷量,通过冷介质通道B-B后,得到回收的氮气物流,其压力为0.25MPa,温度为15℃,气量为5381Nm3/hr,组成如下:The non-condensable gas at the top of the low-temperature gas-liquid separator 420, mainly nitrogen, returns to the plate-fin heat exchanger to exchange heat with the heat medium to provide cooling capacity. After passing through the cold medium channel AA, it enters the turbo expander for Expansion refrigeration, in this embodiment, two expanders are used in series to operate, and the low-temperature gas obtained after the expansion of the turbine returns to the plate-fin heat exchanger, exchanges heat with the heat medium, provides cooling capacity, and passes through the cold medium channel BB Finally, the recovered nitrogen stream is obtained, the pressure is 0.25MPa, the temperature is 15°C, the gas volume is 5381Nm 3 /hr, and the composition is as follows:

组分components H2 H 2 丙烯Acrylic 丙烷propane 乙烯Vinyl 己烷Hexane H2OH 2 O N2 N 2 含量%V/VContent%V/V 0.520.52 0.140.14 0.020.02 0.210.21 0.000.00 0.000.00 99.1199.11

氮气物流可以根据实际情况,将其全部或者部分返回到聚丙烯装置重复利用。The nitrogen stream can be returned to the polypropylene unit for reuse in whole or in part according to the actual situation.

从本实用新型所提供的实施例可见,本实用新型的方法能够较好的回收聚丙烯尾气中的丙烯和氮气,使得尾气中丙烯的回收率大于98%,氮气纯度为97.5%以上。此外,本实用新型的方法还将压力能通过透平膨胀设备转化为低温冷量,能量利用率高、投资成本低、易于操作等优点。It can be seen from the examples provided by the utility model that the method of the utility model can better recover propylene and nitrogen in the tail gas of polypropylene, so that the recovery rate of propylene in the tail gas is greater than 98%, and the purity of nitrogen is more than 97.5%. In addition, the method of the utility model also converts pressure energy into low-temperature cooling capacity through a turbo expansion device, and has the advantages of high energy utilization rate, low investment cost, and easy operation.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (6)

1. a polypropylene tail gas recovery device, is characterized in that:
Comprise the compression unit, drying unit, film separation unit and the cryogenic separation unit that connect successively;
Described compression unit, comprises at least one compressor connected successively, a heat exchanger and a gas-liquid separator;
Described drying unit, comprise at least two adsorption towers connected successively, described adsorption tower is built with drier;
Described film separation unit, comprises membrane separator;
Described cryogenic separation unit, comprises at least one efficient multi-channel heat exchanger, at least one low temperature gas-liquid separator, at least one gas expansion equipment and at least one expansion of liquids equipment; Described membrane separator outlet connects hot media channel C-C, the low temperature gas-liquid separator entrance of efficient multi-channel heat exchanger successively; Low temperature gas-liquid separator outlet at bottom is connecting fluid volume expansion equipment, the cold medium channel D-D of efficient multi-channel heat exchanger, pipeline k successively; Low temperature gas-liquid separator top exit connects cold medium channel A-A, the gas expansion equipment of efficient multi-channel heat exchanger successively, the cold medium channel B-B of efficient multi-channel heat exchanger, pipeline o.
2. polypropylene tail gas recovery device according to claim 1, it is characterized in that: in drying unit, described drier is selected from activated alumina, silica gel, molecular sieve.
3. polypropylene tail gas recovery device according to claim 1, is characterized in that: in film separation unit, is provided with Hydrogen Separation film in described membrane separator;
Described Hydrogen Separation film is selected from the one in the metal films such as polyimides, polysulfones, Nomex, acetate fiber, polyphenylene oxide, palladium film.
4. polypropylene tail gas recovery device according to claim 1, it is characterized in that: in cryogenic separation unit, described expansion of liquids equipment is selected from throttle expansion valve.
5. polypropylene tail gas recovery device according to claim 1, it is characterized in that: in cryogenic separation unit, described gas expansion equipment is selected from turbo-expander, air wave refrigerating device.
6. polypropylene tail gas recovery device according to claim 1, is characterized in that: in cryogenic separation unit, and described efficient multi-channel heat exchanger is selected from plate-fin heat exchanger or around heat exchange of heat pipe.
CN201520563229.6U 2015-07-30 2015-07-30 Polypropylene tail gas recovery unit Expired - Lifetime CN204830683U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105004140A (en) * 2015-07-30 2015-10-28 大连欧科膜技术工程有限公司 Polypropylene tail gas recovery device and recovery method
CN106695890A (en) * 2016-12-29 2017-05-24 成都国珈星际固态锂电科技有限公司 Glove box system and inert gas recovery method
CN112857809A (en) * 2020-12-31 2021-05-28 中国航发沈阳发动机研究所 Low-temperature heat exchange device
CN114225622A (en) * 2022-02-23 2022-03-25 北京科力丹迪技术开发有限责任公司 Exhaust gas recovery method and device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105004140A (en) * 2015-07-30 2015-10-28 大连欧科膜技术工程有限公司 Polypropylene tail gas recovery device and recovery method
CN106695890A (en) * 2016-12-29 2017-05-24 成都国珈星际固态锂电科技有限公司 Glove box system and inert gas recovery method
CN106695890B (en) * 2016-12-29 2019-11-01 成都国珈星际固态锂电科技有限公司 A kind of glove box system and a kind of inert gas recovery method
CN112857809A (en) * 2020-12-31 2021-05-28 中国航发沈阳发动机研究所 Low-temperature heat exchange device
CN112857809B (en) * 2020-12-31 2022-08-19 中国航发沈阳发动机研究所 Low-temperature heat exchange device
CN114225622A (en) * 2022-02-23 2022-03-25 北京科力丹迪技术开发有限责任公司 Exhaust gas recovery method and device

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